Not applicable.
Not applicable.
The disclosure generally relates to efficient capture and sequestration of gaseous products with a collection system. More specifically, the disclosure relates to capture of potentially harmful greenhouse gases with a collection system toward sequestration of greenhouse products from the capture.
A growing concern in environmental protection is the increase of greenhouse gases. Greenhouse gases absorb and radiate heat gradually over time and help moderate global temperatures. However, an overabundance of greenhouse gases is believed to cause climate change and harm to the environment. Greenhouse gases include carbon dioxide, methane, nitrous oxide, and others. Carbon dioxide absorbs less heat than methane and nitrous oxide, but is far more abundant and stays in the atmosphere much longer. Some studies show that increases in atmospheric carbon dioxide contribute to about two-thirds of an apparent total energy imbalance that is believed to be causing Earth’s temperature to rise.
Significant efforts are being made to reduce production of greenhouse gases from industrial grade power generation equipment, particularly carbon dioxide due to its volume generated from internal combustion engines using fossil fuels, such as diesel, natural gas or a blend of both, that exhaust the carbon dioxide. However, current technology and industrial infrastructure heavily relies on such power generation equipment for a functional society. A typical composition of exhaust gas from a diesel engine is: carbon dioxide of about 12%; methane, nitrous oxide, and others of about 1%; nitrogen of about 67%; oxygen of about 9%; and water of about 11%. Greenhouse gases include carbon dioxide, methane, nitrous oxide, and others. Until alternative forms of power generation equipment become commercially available, the fossil fuel will be needed and, without a solution, it will continue to produce carbon dioxide that is released into the atmosphere after its combustion.
Therefore, there is a need for a system and method for capture and collection of greenhouse gases, such as carbon dioxide, from multiple industrial sites where the power generation equipment are located and ensure its subsequent sequestration or utilization to reduce the amount of greenhouse gases being released to the atmosphere.
The disclosure provides a system to capture greenhouse gas, such as carbon dioxide, from exhausts of any greenhouse gas emission source on industrial sites, such as having power generators, and liquefy it for temporary onsite storage. The system can integrate the greenhouse gas emission source, such as industrial grade power generators, with exhaust gas collection equipment, greenhouse gas capture equipment, greenhouse gas liquification equipment, and greenhouse gas fluid storage equipment for the onsite collection of the captured greenhouse gas from the greenhouse gas emission sources. The system can further include a transport collection system having one or more transporters that can remove the liquified greenhouse products from the onsite storage equipment and transport the greenhouse products to a location for environmentally acceptable sequestration or utilization, thus reducing the amount of greenhouse gas released to the atmosphere.
The disclosure provides a system for capture and sequestration of greenhouse gas, the system configured to interface with exhaust gas generation equipment in one or more industrial sites that generates exhaust gas having at least one greenhouse gas and remote sequestration or utilization sites, comprising: exhaust gas collection equipment configured to collect the exhaust gas from the gas generation equipment; greenhouse gas capture equipment configured to receive a flow of the exhaust gas from the exhaust gas collection equipment and separate the greenhouse gas to be captured from the exhaust gas; greenhouse gas liquification equipment configured to receive a flow of the greenhouse gas from the greenhouse gas capture equipment and reduce the greenhouse gas to a greenhouse gas fluid; greenhouse gas fluid storage equipment configured to receive a flow of the greenhouse gas fluid from the greenhouse gas liquification equipment and at least temporarily store the greenhouse gas fluid; and one or more transporters configured to remove the greenhouse gas fluid from the greenhouse gas fluid storage equipment at the one or more sites and transport the greenhouse gas fluid to remote sequestration or utilization sites. The sequestration sites can include commercial underground carbon dioxide storage, or wellsites with gas fluid injection equipment configured to receive a flow of the greenhouse gas fluid from the transporters and inject the greenhouse gas fluid into the geological formation for permanent sequestration. The utilization sites can include EOR (Enhanced Oil Recovery) facilities using liquid greenhouse gas, such as carbon dioxide, food and beverage industry, any other industry using carbon dioxide or other greenhouse gases as part of their processing.
The disclosure further provides a system for capture, sequestration or utilization of greenhouse gas from exhaust gas generation equipment, comprising: a greenhouse capture unit and a transport collection system. The greenhouse capture unit comprises greenhouse gas capture equipment configured to receive a flow of the exhaust gas and separate the greenhouse gas to be captured from the exhaust gas; greenhouse gas liquification equipment configured to receive a flow of the greenhouse gas from the greenhouse gas capture equipment and reduce the greenhouse gas to a greenhouse gas fluid; and greenhouse gas fluid storage equipment configured to receive a flow of the greenhouse gas fluid from the greenhouse gas liquification equipment and at least temporarily store the greenhouse gas fluid. The transport collection system comprises one or more transporters configured to collect the greenhouse gas fluid from the greenhouse gas fluid storage equipment and transport the greenhouse gas fluid to a sequestration-utilization system having at least one of a sequestration site and a utilization site.
The Figures described above and the written description of specific structures and functions below are not presented to limit the scope of what Applicant has invented or the scope of the appended claims. Rather, the Figures and written description are provided to teach any person skilled in the art to make and use the inventions for which patent protection is sought. Those skilled in the art will appreciate that not all features of a commercial embodiment of the inventions are described or shown for the sake of clarity and understanding. Persons of skill in this art will also appreciate that the development of an actual commercial embodiment incorporating aspects of the present disclosure will require numerous implementation-specific decisions to achieve the developer’s ultimate goal for the commercial embodiment. Such implementation-specific decisions may include, and likely are not limited to, compliance with system-related, business-related, government-related, and other constraints, which may vary by specific implementation or location, or with time. While a developer’s efforts might be complex and time-consuming in an absolute sense, such efforts would be, nevertheless, a routine undertaking for those of ordinary skill in this art having benefit of this disclosure. It must be understood that the inventions disclosed and taught herein are susceptible to numerous and various modifications and alternative forms. The use of a singular term, such as, but not limited to, “a,” is not intended as limiting of the number of items. Further, the various methods and embodiments of the system can be included in combination with each other to produce variations of the disclosed methods and embodiments. Discussion of singular elements can include plural elements and vice-versa. References to at least one item may include one or more items. Also, various aspects of the embodiments could be used in conjunction with each other to accomplish the understood goals of the disclosure. Unless the context requires otherwise, the term “comprise” or variations such as “comprises” or “comprising,” should be understood to imply the inclusion of at least the stated element or step or group of elements or steps or equivalents thereof, and not the exclusion of a greater numerical quantity or any other element or step or group of elements or steps or equivalents thereof. The term “coupled,” “coupling,” “coupler,” and like terms are used broadly herein and may include any method or device for securing, binding, bonding, fastening, attaching, joining, inserting therein, forming thereon or therein, communicating, or otherwise associating, for example, mechanically, magnetically, electrically, chemically, operably, directly or indirectly with intermediate elements, one or more pieces of members together and may further include without limitation integrally forming one functional member with another in a unity fashion. The coupling may occur in any direction, including rotationally. The device or system may be used in a number of directions and orientations. The order of steps can occur in a variety of sequences unless otherwise specifically limited. The various steps described herein can be combined with other steps, interlineated with the stated steps, and/or split into multiple steps. Some elements are nominated by a device name for simplicity and would be understood to include a system or a section, such as a controller would encompass a processor and a system of related components that are known to those with ordinary skill in the art and may not be specifically described. Various examples are provided in the description and figures that perform various functions and are non-limiting in shape, size, description, but serve as illustrative structures that can be varied as would be known to one with ordinary skill in the art given the teachings contained herein. Any expressions of percentage ranges and other ranges herein are inclusive, unless stated otherwise, and increments of the range can increase and decrease by integer numbers or fractions, so that for example a range of 0 to 10 includes 0 and 10 and any and all integers therebetween (e.g. 1, 2, 3 ...) and any and all fractions between each integer (e.g. 0.1, 0.2, 0.3, ... and 0.01, 0.02, 0.03, ..., and so forth). The term “sequestration:” as used herein is intended to mean a storage of gas in any phase in a subsurface formation, such as by adsorption or absorption; in a surface opening, such as a well, reservoir, or other cavity; in a designated long term storage facility; in storage containers for use in enhanced oil recovery facilities; in storage containers for industrial or commercial use in processes; or in other storage containers in which use reduce an amount of gas entering the Earth’s atmosphere.
The disclosure provides a system to capture greenhouse gas, such as carbon dioxide, from an exhaust of an onsite greenhouse gas emission source and liquefy the greenhouse gas exhaust for temporary storage onsite. The system can integrate the greenhouse gas emission source, such as industrial grade power generators, with exhaust gas collection equipment, greenhouse gas capture equipment, greenhouse gas liquification equipment, and greenhouse gas fluid storage equipment for the onsite collection of the captured greenhouse gas from the greenhouse gas emission sources. The system can further include a transport collection system having one or more transporters that can remove the liquified greenhouse products from the onsite storage equipment and transport the greenhouse products to a location for environmentally acceptable sequestration or utilization, thus reducing the amount of greenhouse gas released to the atmosphere.
With a greenhouse gas capture unit 2, the greenhouse exhaust gas that would typically be exhausted to the atmosphere from greenhouse gas emission sources is rather captured, liquified, and stored in unit storage containers in the greenhouse gas capture unit. The greenhouse gas products in storage can be in the form of a gas fluid for compact storage. When one or more sensors coupled to the unit storage containers on greenhouse gas capture generator units 2 sense a level of gas fluid that needs emptying from one or more particular unit storage containers, one or more transmitters 56A, 56B, and/or 56C (collectively “56”) coupled to the sensors on the greenhouse gas capture generator units can signal a receiver 58 on a transport collection control center 10. Data from the signal of the transmitter 56 can be used to schedule a transporter 55 to perform a trip to collect the gas fluid from the one or more greenhouse gas capture units 2. The transporter 55 can transport the gas fluid to one or more sites of the sequestration-utilization system 5. The sequestration-utilization system 5 can include multiple embodiments, including greenhouse gas sequestration wellsites 5′A, other sequestration sites 5′B, and greenhouse gas utilization sites 5′C.
Greenhouse gas capture equipment 30 can capture and separate greenhouse gas, such as carbon dioxide, from other gases in the exhaust gas stream. An example of greenhouse gas capture equipment is shown. The greenhouse gas capture equipment 30 can include an exhaust gas cooler 31 to cool the exhaust gas. The cooled exhaust gas can flow into a filter 32 for filtering one or more greenhouse gases in the exhaust gas and releasing undesired gases 33, such as nitrogen and oxygen, into the atmosphere, thereby creating an at least partially purified greenhouse gas 110 for sequestration. Alternatively, other greenhouse gas capture equipment (not shown) can be coupled to the illustrated embodiment of the greenhouse gas capture equipment or the upstream exhaust gas collection equipment to capture other gases, instead of releasing such gases to the atmosphere. The goal of the greenhouse gas capture equipment is a purified greenhouse gas 110 of a desired composition for a next step in the system process. Without limitation, an example of a desirably purified greenhouse gas 110 would be at least 90% pure, more desirable is at least 95% pure, further desirable is at least 99% pure, and still further desirable is at least 99.9% pure, and any value between such values, although other values may be acceptable for given commercial and technical reasons. A vacuum pump (not shown) can be coupled downstream of the filter 32 to provide additional energy for the gas to pass through the filter. Other devices can be used instead of the vacuum pump, depending of the releasing and regeneration methods suitable for the greenhouse filter.
Greenhouse gas liquification equipment 40 that compresses the purified greenhouse gas 110 to a smaller volume can be coupled to, and is generally downstream of, the greenhouse gas capture equipment 30. In at least one embodiment, the greenhouse gas liquification equipment 40 can include a relatively low-pressure gas compressor 41 to compress the purified greenhouse gas 110 and form a compressed gas fluid 120 for an initial volume reduction and energy increase, followed by a higher pressure pump 42 to increase pressure of the gas fluid. The compression may be sufficient to compress to a liquid fluid (herein, collectively referred to as a “gas fluid” unless stated otherwise). Other methods of creating a denser fluid from the greenhouse gas are also available, such a temperature-induced densification.
Greenhouse gas fluid storage equipment 50 can be coupled to, and is generally downstream of, the greenhouse gas liquification equipment 40. The gas fluid can be pumped to at least one and advantageously at least two gas fluid unit storage containers 51A and 51B, such as cylinders. Outlet valves 53A and 53B for the storage cylinders can release the stored gas fluid as needed for collection by the transport collection system 3. For example, such transportation of the gas fluid 120 can occur with containers, transport vehicles, rail cars and trains, pipelines, and other transportation equipment (herein referred to as a “transporter” 55) and related methods. Releasing the gas fluid into a transporter can occur with a periodic collection protocol or on a signal initiated collection, such as a just-in-time protocol. The just-in-time protocol can be based on a sensor coupled to a unit storage container that can sense a filling condition of the gas fluid, such as volume, weight, pressure, temperature, or other condition that may assist in signaling the transporter collection system 3.
Still further, in other embodiments, the greenhouse gas capture equipment can include temperature, including cryogenic, equipment and related processes for capturing the desired gas(es). Other devices can be part of the greenhouse gas capture equipment, depending of the releasing and regeneration methods required by the greenhouse gas filter equipment. Other embodiments are also possible, including combinations of the above embodiments. Alternatively, the gas capture equipment can flow the purified greenhouse gas 110 to other greenhouse filter equipment for processing out of one or more other undesirable gases 33 for further purification of the purified greenhouse gas 110. The system can be modular and scalable to accommodate different greenhouse emission sources sizes with different gas emission volumes and gas purity specifications. The type, size, and quantify of filters can depend on the desired purity level. For example, industrial and medical uses expect 99.5% purity, bone dry uses expect 99.8% purity, food and beverage uses expect 99.9% purity, anaerobic and laser uses expect 99.95% purity, and research uses expect 99.999% purity. Also, any public transportation of the system, such as being mounted on skids or trailers, should comply with applicable governmental standards.
As described above, the transport collection system 3 can service the unit storage containers to receive the stored gas fluid and deliver the gas fluid to sequestration and/or utilization locations.
The transporter 55 can deliver the collected greenhouse gas fluid 120 in liquid form to the sequestration site 5A to be pumped into the high-pressure fracturing fluid 4 from fracking units to become a combined mixture as a gas fracking fluid 140 and pumped downhole in the wellsite to be sequestered by one or more subsurface formations 7. The greenhouse gas fluid 120 can be combined with greenhouse gas fluid 120′ produced by the greenhouse gas capture unit 2 for the greenhouse gas emission source for the fracking pump. Further details are described in the U.S. Application Serial No. 18/158,118, which is incorporated by reference herein.
Thus, the capture, collection, and sequestration system described herein can yield a near zero-carbon footprint in a commercially viable manner acceptable to the government and the public.
Other and further embodiments utilizing one or more aspects of the inventions described above can be devised without departing from the disclosed invention as defined in the claims. For example, other embodiments can include various other gases, other types of greenhouse gas capture equipment, other types of transporters, and other variations than those specifically disclosed herein within the scope of the claims. Further, the various embodiments can be combined or split in various ways, such as different portions of the overall system equipment being located at different locations.
The invention has been described in the context of preferred and other embodiments and not every embodiment of the invention has been described. Obvious modifications and alterations to the described embodiments are available to those of ordinary skill in the art. The disclosed and undisclosed embodiments are not intended to limit or restrict the scope or applicability of the invention conceived of by the Applicants, but rather, in conformity with the patent laws, Applicant intends to protect fully all such modifications and improvements that come within the scope of the following claims.
This application is a continuation-in-part of US Application Serial No. 18/158,118, entitled “Integrated Wellsite System and Method for Greenhouse Gas Capture and Sequestration”, filed Jan. 23, 2023, which claims the benefit of U.S. Provisional Application Serial No. 63/335,798, entitled “Integrated Wellsite System and Method for Greenhouse Gas Capture and Sequestration”, filed Apr. 28, 2022, both of which are incorporated herein by reference.
Number | Date | Country | |
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63335798 | Apr 2022 | US |
Number | Date | Country | |
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Parent | 18158118 | Jan 2023 | US |
Child | 18316038 | US |