1. Field of Invention
The present invention relates to a bidirectional grid-reinforced insulation board provided underneath a surface layer thereof, and more particularly to an external thermal insulation wall provided with the insulation board anchored by a mechanical fixing device.
2. Description of Related Arts
Currently, a conventional insulation board is produced by the thermal insulation board material through the working process of machining, solidifying, shaping and cutting, which is characterized by the satisfying density, thermal conductivity and combustion performance, but the tensile strength and the flexural strength is poor, and it is likely to be cracked, be out of shape and shrink. When the insulation board is used for an external thermal insulation wall anchored by a mechanical fixing device, there are some problems and shortcomings of the thermal insulation board anchored such as low peeling strength, bad entirety and easy breaking, which should be improved.
In order to overcome the shortcoming of low stability of a conventional insulation board anchored by a mechanical fixing device, the present invention provides a grid-reinforced insulation board which is able to improve a tensile strength and a folding strength thereof, so as to enhance mechanical properties and whole stability of an external thermal insulation system of the insulation board.
A technical scheme adopted by the present invention is as follows. A two-dimensional grid reinforcer is disposed in a surface layer of an insulation board. The grid reinforcer is made of a glass fiber grid, a metal grid or a man-made fiber grid. A characteristic of the grid reinforcer is that an insulation board protective layer is disposed on an outer surface of the grid reiwnforcer, which isolates the grid reinforcer from an external environment of the insulation board, such as a thin layer of plastering mortar on the insulation board surface, and improves corrosion resistance and durability of the thermal insulation board. A glass fiber grid reinforcer can be disposed in double sides or a single side of the insulation board, according to requirement.
The insulation board is a rock wool insulation board, a polyurethane insulation board, a phenolic insulation board, a glass wool insulation board, a mineral wool insulation board or a modified expanded perlite insulation board.
The glass fiber grid reinforcer is formed by knitting decussations of glass fiber warps and wefts. A distance between the grid apertures of the rock wool insulation board grid reinforcer, the polyurethane insulation board grid reinforcer, the glass wool insulation board grid reinforcer or the mineral wool insulation board grid reinforcer is 5˜25×5˜25 mm, optimally 7˜15×7˜15 mm; a thickness of the insulation board protective layer of the reinforcer, i.e., a distance between the grid reinforcer and the outer surface edge of the insulation board is 5˜25 mm, optimally 8˜12 mm. A distance between the grid apertures of the phenolic insulation board grid reinforcer and the modified expanded perlite insulation board grid reinforcer is 5˜30×5˜30 mm, optimally 7˜20×7˜20 mm; a thickness of the insulation board protective layer of the reinforcer, i.e., a distance between the grid reinforcer and the outer surface edge of the insulation board is 7˜40 mm, optimally 10˜30 mm.
The metal fiber grid reinforcer mentioned above is formed by electric welding decussations of longitudinal steel wires and transverse steel wires. The metal fiber grid reinforcer is a hot-galvanized steel wire, a cold drawn low carbon steel wire, a stainless steel wire or an alloy steel wire. A diameter of the steel wire is 0.5˜4.0 mm, optimally 0.9˜2.5 mm. A distance between the grid apertures of the metal fiber grid reinforcer is 5˜60×5˜60 mm, optimally 10˜30×10˜30 mm. The thickness of the grid insulation board protective layer of the rock wool insulation board grid reinforcer, the polyurethane insulation board grid reinforcer, the glass wool insulation board grid reinforcer or the mineral wool insulation board grid reinforcer is 5˜50 mm, optimally 8˜30 mm. The thickness of the grid insulation board protective layer of the phenolic insulation board grid reinforcer and the modified expanded perlite insulation board grid reinforcer is 7˜50 mm, optimally 10˜40 mm.
The man-made fiber grid reinforcer mentioned above is formed by knitting decussations of man-made fiber warps and man-made fiber wefts. The man-made fiber is a polyester fiber, a polyamide fiber, a polyacrylonitrile fiber, a polyvinyl alcohol fiber or a polyolefin fiber. The distance between the grid apertures of the man-made fiber grid reinforcer of the rock wool insulation board, the glass wool insulation board or the mineral wool insulation board is 5˜20×5˜20 mm, optimally 7˜15×7˜15 mm; the thickness of the insulation board protective layer of the man-made fiber grid reinforcer is 5˜25 mm, optimally 8˜12 mm. The distance between the grid apertures of the man-made fiber grid reinforcer of the polyurethane insulation board is 5˜25×5˜25 mm, optimally 7˜15×7˜15 mm; the thickness of the insulation board protective layer of the man-made fiber grid reinforcer is 5˜25 mm, optimally 8˜12 mm. The distance between the grid apertures of the man-made fiber grid reinforcer of the phenolic insulation board and the modified expanded perlite insulation board is 5˜30×5˜30 mm, optimally 7˜20×7˜20 mm; the thickness of the insulation board protective layer of the man-made fiber grid reinforcer is 7˜40 mm, optimally 10˜30 mm.
Through the working process of machining, pressing and solidifying, the grid reinforcer and the insulation board are accomplished to mold at a time, the grid reinforcer is disposed in the surface layer of the insulation board according to the present invention, so as to ensure the integrity and airtightness of the insulation board body that is inside or outside the grid reinforcer.
The present invention grid reinforced insulation board has the advantages as follows. Compared with a conventional insulation board, the grid reinforced insulation board significantly improves tensile strength and folding strength thereof. The present invention is suitable for an external thermal insulation wall of the insulation board anchored by a mechanical fixing device, and can solve a problem that the insulation board has the shortcomings of brittleness and easy breaking.
Specific characteristics and properties of the present invention are further illustrated by preferred embodiments and drawings according to the preferred embodiments as follows.
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Number | Date | Country | Kind |
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201020283546.X | Aug 2010 | CN | national |
201020545238.X | Sep 2010 | CN | national |
201020553655.9 | Oct 2010 | CN | national |
201020553667.1 | Oct 2010 | CN | national |
201020591095.6 | Nov 2010 | CN | national |
This is a U.S. National Stage under 35 U.S.C 371 of the International Application PCT/CN2011/07778, filed Jul. 29, 2011, which claims priority under 35 U.S.C. 119(a-d) to CN 201020283546.X, filed Aug. 6, 2010.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN2011/077778 | 7/29/2011 | WO | 00 | 2/5/2013 |