The present application hereby claims priority under 35 U.S.C. §119 to European Patent Application No. 10197116.6, filed on Dec. 28, 2010, the contents of which are hereby incorporated by reference in their entirety.
At least one embodiment of the invention relates generally to a grid system for a suspended ceiling.
A grid system comprises typically a plurality of main runners extending in parallel. Ceiling tiles are typically adapted to be supported on flanges of the main runners. It is also common to add cross spacers extending over and engaging with a plurality, often three or more, main runners. The cross spacers provide structural stability and keep the main runners at the desired equidistant parallel relationship. The cross spacers also helps in keeping the main runners from moving in the longitudinal direction in relation to each other, thereby the cross spacers helps securing the right-angularity of the grid system such that the rectangular or quadratic ceiling tiles may be installed into the grid system with great accuracy.
Sometimes the grid system also comprises a plurality of cross runners extending in parallel and transverse to the main runners. In such a case the ceiling tiles may also be adapted to be supported on flanges of the cross runners.
A grid system with cross spacers is for instance known from the European patent application EP 1 154 088 A1, which basically discloses a channel shaped cross spacer provided with a plurality of slots into which a plurality of parallel main runners are inserted. The main runners are provided with apertures in their upright extending web. Fastening clips are provided and are adapted to be inserted through the apertures and thereby force the main runners upwardly relative to the cross spacer to the bottom of the slot in the cross spacer by forcing the upper edge of the aperture away from the bottom of the channel shaped cross spacer. One feature associated with this design is that there has to be enough space above the grid system to make it possible for the installer to put his hand above the edge of the channel shaped cross spacer and to reach down into the channel shaped cross spacer to put the fastening clip into place. It would be desirable that there is space above the grid system sufficient for the installer to be able to look down into the channel shaped cross spacer such that he can see the aperture into which the fastening clip is to be inserted.
However, in many cases it is desirable to make the most use of the available height of the structural ceiling, i.e. the suspended ceiling should be placed close to the structural ceiling, thereby making it difficult or even impossible to provide sufficient space for the installer.
Since the cross spacer is located above the main runners, the space required for the installer to be able to insert the clips often defines the minimum distance between the structural ceiling and the suspended ceiling.
Thus, it is an object of the invention to provide an alternative solution making it possible to, when desired, put the suspended ceiling close to the structural ceiling and still offering the structural stability provided by the use of cross spacers.
This has in accordance with the invention been achieved by a grid system for a suspended ceiling, the grid system comprising at least one main runner comprising an aperture, at least one cross spacer comprising a slot, and a fixing element. Said at least one main runner is insertable into the slot in said at least one cross spacer from a first side of said at least one cross spacer such that, when the main runner is inserted into said slot, the aperture of the main runner is at least partly accessible from a second side of said at least one cross spacer inside the channel shaped cross spacer, the second side being opposite to the first side. Said at least one cross spacer further comprises an aperture, and the fixing element is adapted to, in a locked position, extend through the aperture in the main runner and through the aperture in the cross spacer such that the relative position of the main runner and the cross spacer is fixed.
The invention may be applicable to provide a grid system for other uses than for suspended ceilings but it is especially suitable for suspended ceilings and the advantages of the invention will be presented in connection with its use as a grid system for a suspended ceiling.
This basic design makes it possible for the installer to manoeuvre the fixing element from beneath the suspended ceiling. The cross spacer is shaped as a channel with the slot formed from the bottom side of the channel. Such a shaped cross spacer is in itself a structurally relatively rigid profile. It also provides a slot with two transversely separated abutment edges for the main runner, thereby providing a rigid and distinct engagement with the main runner facilitating the installer to provide a right-angled grid system. The bottom of the channel may be used to provide a self-adjusting guidance or centring of the fixing element and thereby also of the aperture of the main runner. This will aid the installer to have all the main runners in the same longitudinal position which in turn will aid the installer in providing a right-angled grid system.
Thereby there is no longer any need to provide the same level of access to the upper side of the cross spacer and the suspended ceiling may be arranged closer to the structural ceiling compared to the prior art solution. In one embodiment the fixing element may be placed in a non-locked position before the cross spacer is put into place above the main runners and then be manoeuvred into a locked position. In another embodiment the fixing element may be insertable through the aperture of the cross spacer from the first side of the cross spacer. With such a design it is possible to install the fixing element completely from beneath the suspended ceiling. When the main runner is inserted in the slot, the aperture in the main runner need not be fully accessible but need only be accessible to such an extent that the fixing element is insertable into the aperture. Moreover, when the main runner is locked in its fully inserted position into the slot, the aperture need not be fully accessible or even be completely on the second side of the cross spacer; it may e.g. still also be accessible on the first side of the cross spacer.
One further advantage of the present invention is that it facilitates demounting or adjustment of the grid system since the fixing element is accessible from the underside side of the grid system. The basic design is also advantageous since it allows the fixing element to be installed and locked and then unlocked and demounted several times without being worn or deformed such that the function deteriorates. Nor will the cross spacer or main runner be subject to any wear or deformation such that its function deteriorates.
In a preferred embodiment the grid system comprises two or more main runners and the cross spacer comprises two or more slots wherein said two or more main runners each is inserted into a respective slot and each is fixed by a respective fixing element such that the relative position of each main runner and the cross spacer and thereby the relative positions of the main runners are fixed.
The aperture of the cross spacer may have a first elongated portion having at least a component of its extension extending in the longitudinal direction of the cross spacer. Such a design facilitates the insertion of the fixing element into the aperture of the main runner, preferably by allowing the fixing element to slide in said first elongated portion.
The aperture of the cross spacer may have a second elongated portion being inclined in relation to the first elongated portion and having at least a component of its extension extending in the transverse direction of the cross spacer. Such a design facilitates the locking of the fixing element into a locked position, preferably by allowing a portion of the fixing element to slide or rotate or otherwise move in said second elongate portion.
Preferably the connection between the two elongate portions is located closer to the slot than the most remote part of the first elongate portion. Most preferably the connection between the two elongate portions is located in the part of the first elongate portion being closest to the slot.
In a preferred embodiment the aperture of the cross spacer is generally L-shaped. Preferably, the two shanks of the L-shaped aperture are right-angled.
The aperture of the cross spacer may at least partly be formed in a portion of the cross spacer having at least a component of its extension in a plane parallel with a plane defined by the grid system. This way the fixing element is accessible and visible from beneath the suspended ceiling.
The cross spacer is shaped as a channel and is preferably generally U- or V-shaped, with the slot formed from the bottom side of the channel. As mentioned such a shaped cross spacer is in itself a structurally relatively rigid profile. It also provides a slot with two transversely separated abutment edges for the main runner, thereby providing a rigid and distinct engagement with the main runner facilitating the installer to provide a right-angled grid system. The bottom of the channel may be used to provide a self-adjusting guidance or centring of the fixing element and thereby also of aperture of the main runner. This will aid the installer to have all the main runners in the same longitudinal position which in turn will aid the installer in providing a right-angled grid system.
In a preferred embodiment the slot or slots are formed transverse to the longitudinal direction of the cross spacer.
The fixing element may comprise two portions, a first portion adapted to extend through the aperture of the main runner, and a second portion adapted to extend through the aperture of the cross spacer. This way the cross spacer and the main runner may be fixed to each other with the use of the first portion and the fixing element may be manoeuvred with the use of the second portion accessible through the aperture of the cross spacer. Preferably the two portions are angled relative to each other. This way the second portion will form a handle e.g. facilitating sliding of the fixing element into the aperture of the main runner. It will also facilitate applying other motions, such as rotation or inclination of the first portion to provide a tensioning or the like between the cross spacer and main runner to provide the desired fixing of the cross spacer to the main runner. This also makes it easy to use the second portion as a part of a locking mechanism preventing the first portion from being accidentally removed from the aperture of the main runner.
The first portion may be adapted to engage with the second side of the cross spacer, preferably on both sides of the slot, and may be provided with one or more eccentric portions adapted to engage with the main runner, preferably the edge of the aperture of the main runner. This makes it possible to provide a strong engagement between the cross spacer and main runner. Moreover, the eccentric portion may be used to forcefully push the main runner to the bottom of the slot, thereby secure the main runner into well-defined position. The cutting of the slot is a manufacturing step which may be performed with tight tolerances.
The fixing element may be adapted to be inserted into the aperture of the main runner, to be rotated such that it engage with the second side of the cross spacer, preferably on both sides of the slot, and with the main runner, preferably the edge of the aperture of the main runner, and to be rotated such that the greatest distance between the second side of the cross spacer and the aperture of the main runner has been surpassed by an eccentric portion as the fixing element has reached its locked position. By designing the fixing element such that an eccentric portion passes the greatest distance between the second side of the cross spacer and the aperture of the main runner, the fixing element will become self-contained in the locked position. Moreover, the installer will experience a snap over or over-the-centre feed-back when turning the fixing element, thereby knowing that the fixing element is in its locked position. It may be noted that preferably the maximum distance is achieved with elastic deformation of the different elements in the engagement; the main runner, the cross-spacer and/or the fixing element, and that there is preferably still a tension in the engagement between the main runner and cross spacer on one hand and between the fixing element and the cross spacer and main runner on the other hand.
The second portion may be adapted to extend with a least a component in a transverse direction of the cross spacer when the fixing element is in its locked position, and preferably to abut the first side of the cross spacer. This way further rotation of the fixing element is securely prevented.
The fixing element may further comprise a third portion connected to the second portion and adapted to extend with at least a component in a longitudinal direction of the cross spacer when the fixing element is in its locked position, and preferably to abut the first side of the cross spacer when the fixing element is in its locked position. This will make it easy for the installer to securely rotate the fixing element in the desired manner.
The second portion of the fixing element extends with at least a component in a radial direction in a first angle position and wherein said one or more eccentricities of the first portion are formed with at least one eccentricity, preferably all eccentricities, at a second angle position, being different from the first angle position, as viewed along the first portion as axis of rotation. This makes it possible to design to which extent the eccentricity has passed its maximum eccentricity as the fixing element reaches its locked position.
The invention will by way of example be described in more detail with reference to the appended schematic drawings, which shows a presently preferred embodiment of the invention.
The grid system further comprises a plurality of cross runners 3 extending between the main runners 1a-c. The cross runners 3 are provided with connecting members at their respective ends and engage with the main runners 1a-c. They may also be supported by the main runners 1a-c. The cross runners 3 are commonly arranged equidistantly and parallel to each other, and commonly transverse to the main runners 1a-c.
The grid system thus formed provides a plurality of quadratic or rectangular openings into which the ceiling tiles are adapted to be placed. The ceiling tiles may have sound-absorbing and/or sound-insulation properties in order to improve the acoustic environment of a room. In order to obtain a relatively lightweight ceiling with satisfactory sound absorption, the tiles may for instance be made of a fibre material such as mineral wool and preferably of glass wool.
The main runners 1a-c and cross runners 3 may have a generally inverted T-shaped profile, wherein the flanges are adapted to provide support surfaces for the ceiling tiles. The ceiling tiles may rest upon the flanges with their lower major surface or with specific kerfs cut into the side surfaces of the ceiling tiles. The ceiling tiles may rest upon some or all of the flanges in respective opening in the grid system. There exist numerous variants of how to design the ceiling tiles and the kerfs in the different side surfaces. These variants are well-known to the skilled person and will not be described in detail. Furthermore, the present invention is useful for most, if not all, of these variants as long as the installment of the ceiling tiles allows the existence of a further runner or profile above the ceiling tiles.
As disclosed in
As shown in
As shown in
As shown in
The fixing element 9 is generally shaped as a crank. It has a first portion 9a which is adapted to extend through the aperture 6 of the main runner 1a-c. It has a second portion 9b extending in an angle in relation to the first portion 9a. In the preferred embodiment the second portion 9b extends essentially right-angled to the first portion 9a. The second portion 9b is adapted to extend through the aperture of the cross spacer. The fixing element 9 further comprises a third portion 9c. This third portion 9c extends in an angle in relation to the second portion 9b, preferably essentially right-angled to the second portion 9b. The first portion 9a and the third portion 9c extend essentially in parallel to each other. This gives that the third portion 9c will extend along the surface of the cross spacer 4 and it the locked position the third portion 9c will essentially extend in abutment with or closely to the outside surface of the cross spacer 4. In a preferred embodiment it is formed of a sufficiently thick and rigid metallic wire which has been plastically bent to the desired crank shape. It may of course be produced using other materials.
The first portion 9a is adapted to engage with the second side of the cross spacer 4. It rests at the bottom of the channel and may be rotated by moving the second portion 9b in a sweeping movement. The first portion 9a is provided with an eccentric portion 9a′. The eccentric portion 9a′ is located at the centre of the first portion 9a. The first portion 9a has two non-eccentric portions 9a″ and 9a′″, one on each side of the eccentric portion 9a′. These two non-eccentric portions 9a″, 9a′″ will engage with the cross spacer 4, one on each side of the slot 5. The eccentric portion 9a′ will engage with the main runner 1a-c. The eccentric portion 9a′ will extend through and engage with the edge of the aperture 6 of the main runner. When viewed from the end, the second portion 9b extends from the first portion 9a in an angle α relative to the axis A defined by the centre points of the eccentric portion 9a′ and the non-eccentric portions 9a″ and 9a′″. This is shown in
When the installer desire to fix the cross space 4 to the main runner 1a-c, he inserts the fixing element 9 through the aperture 8 in the cross spacer 4 into the aperture 6 of the main runner 1a-c. The second portion 9b will point essentially downwardly and the installer will be able to train the fixing element 9 through the aperture 6. Once inserted, the installer rotates the fixing element by giving the second and third portions 9b, 9c a sweeping motion. Since the first portion 9a has off-centre or eccentric portions this rotation will give that the distance between the bottom of the cross spacer 4 and the upper edge of the aperture 6 must be larger than the distance had to be when the fixing element 9 was initially trained through the aperture 6. As the installer continues and rotates the fixing element 9 the maximum eccentricity will occur and then the fixing element 9 is rotated slightly past this angle of maximum eccentricity until the second portion 9b abuts the edge of the aperture 8 or the outside surface of the cross spacer 4 and/or until the third portion 9c abuts the outside surface of the cross spacer 4. Since the maximum eccentricity has been surpassed, the installer will receive a feed-back in that the fixing element 9 has a tendency to snap towards the locked position once it has passed the maximum eccentricity. Moreover, this passing over the maximum eccentricity will also keep the fixing element 9 in its locked position.
The fixing element 5 is formed of a steel wire having a thickness of about 2 mm in diameter. The first portion 9a has a length of about 25-40 mm, preferably about 33 mm. The non-eccentric portions 9a″ and 9a′″ has a length of about 4-10 mm and about 4-10 mm, respectively. The eccentric portion 9a′ has a length of about 4-10 mm, preferably 6 mm. The eccentric portion 9a′ is eccentric a distance e of about 1-2 mm relative to the axis of the non-eccentric portions 9a″ and 9a′″. The transitions between the eccentric and non-eccentric portions are about 8 mm each. The second portion 9b has a length of about 15 mm. The third portion 9c has a length of about 22 mm.
The angle α is about 30-50°, preferably about 40°. The bottom portion of the channel shaped cross spacer has an inclination of about 15-20°
The second portion 9b of the fixing element 9 will extend close to horizontally when the fixing element is in its locked position. This is beneficial e.g. since it will not affect the positioning of the ceiling tiles. The second portion 9b will extend along and partly within and partly outside the transverse portion 8b of the aperture 8 in the cross spacer 4.
When the second portion 9b abuts and rests along the first side of the channel shaped cross spacer 4, the eccentric portion 9a′ has passed its maximum point by about 50°.
The L-shaped aperture 8 in the cross spacer comprises a first portion 8a extending in the longitudinal direction, the first portion 8a having a length of about 24 mm. The L-shaped aperture 8 in the cross spacer comprises a second portion 8b extending in the transversal direction, the second portion 8b having a length of about 12 mm.
It is contemplated that there are numerous modifications of the embodiments described herein, which are still within the scope of the invention as defined by the appended claims.
For instance the cross spacer 4 may have other shapes than the disclosed channel shape with two portions of different inclinations. It may e.g. be a straight V-shaped channel with the same inclination of the sides all the way. It may e.g. be provided with more than two different inclinations. It may e.g. be designed with or without the upper horizontal flanges.
The fixing element may also be designed differently; it may e.g. be designed with two eccentric portions separated by a central non-eccentric or less eccentric portion, which may be used to engage with the edge of the aperture in the main runner, thereby aiding in keeping the fixing element in place from accidental movement along longitudinal direction of the first portion of the fixing element.
The fixing element may also be designed with only the first and the second portions.
The third portion of the fixing element may extend in an angle also in relation to the first portion. With such a design it will not be in parallel with the first portion and it will not follow the outside surface of the cross spacer. This may be used to facilitate demounting of the fixing element. On the other hand it may increase the risk for accidental removal.
Example embodiments being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
---|---|---|---|
10197116.6 | Dec 2010 | EP | regional |