Patent Grant
10478943
This application claims priority to Japanese patent application no. 2015-178871 filed on Sep. 10, 2015, the contents of which are fully incorporated herein by reference.
The present disclosure relates to a grinder.
A grinder is known that is capable of performing processing, such as grinding, polishing, cutting, or the like, on a workpiece. The grinder comprises a spindle that is rotationally driven by a drive device. Various tool accessories are detachably mountable on the spindle. A protective cover that covers the tool accessory from above is normally mounted on the grinder (e.g., refer to Japanese Laid-open Patent Publication No. 2013-78823).
If the surface area over which the protective cover covers the tool accessory is increased in order to reduce the dispersion of dust, then the protective cover interferes with the workpiece, thereby reducing work efficiency and grinder processing performance.
Consequently, conventionally, a protective cover is prepared for each type of tool accessory. A specialized protective cover for each type of tool accessory makes it possible, owing to the cover's shape being made suited to the processing work, to achieve high work efficiency and high processing performance while reducing the dispersion of dust.
Nevertheless, exchanging the protective cover, in addition to exchanging the tool accessory, is very labor intensive for users, especially when the same grinder will be used to perform several different types of processing (with different tool accessories) in a short period of time. Consequently, conventionally, there have been many users who exchange only the tool accessory, without exchanging the protective cover, and then perform the processing with the grinder.
Accordingly, in one preferable aspect of the present disclosure, a grinder and a cover are provided that are highly convenient while having the ability to reduce the dispersion of dust.
A grinder according to one aspect of the present disclosure comprises a motor, a housing, a spindle, and first and second covers. The housing houses the motor. The spindle protrudes downward from the housing, is driven by the motor, and thereby rotates. The first and second covers at least partially cover the tool accessory mounted on the spindle.
According to another aspect of the present disclosure, a first cover is configured such that it is provided in the circumferential direction of the spindle, is fixed to the housing, and at least partially covers the tool accessory from above. A second cover is detachably mounted on the first cover.
In a grinder that comprises the above-mentioned first and second covers, the second cover can be mounted on or dismounted from the first cover in accordance with the type of the tool accessory and the difference in the workpiece processing method to be performed with the particular tool accessory. Accordingly, in this aspect of the present disclosure, a highly convenient grinder can be provided. The mounting of the second cover on the first cover can be performed in order to augment, using the second cover, the area covered by the first cover or to cover, using the second cover, the area not covered by the first cover.
According to another aspect of the present disclosure, the second cover can be configured such that it at least partially covers, when the second cover is mounted on the first cover, the area below the tool accessory not covered by the first cover. According to this configuration, the area of the tool accessory, within the circumference of the tool accessory, covered by the first and second covers can be adjusted by mounting and dismounting the second cover.
Cover mounting/dismounting can be performed in order to, for example, prevent interference between the tool accessory and the workpiece when performing processing work. Alternatively, the mounting/dismounting can be performed in order to prevent interference between the tool accessory and the cover when the tool accessory is being exchanged. Accordingly, in this aspect of the present disclosure, it is possible to provide a highly convenient grinder, even if different types of the tool accessory are used.
According to another aspect of the present disclosure, the second cover may be configured such that the area below the tool accessory not covered by the first cover is at least partially covered. As is well known, the portion of the tool accessory that is proximate to the workpiece during processing work differs according to the type of the tool accessory and the processing method. In one type of operation, the lower surface of the tool accessory is used; in another type of operation, the side surface or the side edge of the tool accessory is used. Accordingly, a grinder, in which the coverage below the tool accessory is modifiable by mounting/dismounting the second cover, exhibits high work efficiency for the variety (multiplicity) of operations described above.
According to another aspect of the present disclosure, the second cover may be at least partly composed of an elastic material. The second cover may be configured such that it is mounted on and removed (dismounted) from the first cover by elastically deforming. According to this configuration, the user can mount the second cover on the first cover or remove (dismount) the second cover from the first cover in a simple manner, and the second cover can be suitably fixed to (held on) the first cover by elastic deformation (elastic squeezing). In other words, according to the above-mentioned configuration, it is possible to greatly facilitate the user work of mounting/dismounting the second cover and, as needed, to suitably prompt the user to mount or dismount the second cover.
According to another aspect of the present disclosure, the grinder may be configured such that the second cover can be mounted on the first cover with (at or in) a plurality of orientations. The grinder can be configured such that an area of the tool accessory covered by the first and second covers changes in accordance with the orientation of the second cover. According to such a grinder, the user can modify (e.g., rotate) the orientation of the second cover such that work efficiency is not reduced by the coverage, while at the same time taking into consideration a reduction of the dispersion of dust.
According to another aspect of the present disclosure, the second cover can be configured such that, if the second cover is to be mounted on the first cover with (at or in) a first orientation from among the plurality of orientations, then the second cover is mounted on the first cover such that an outer surface of an upper part of the first cover and an inner surface of the second cover that faces the tool accessory approach one another and the second cover is housed on the outer-surface side of the upper part of the first cover. The second cover can be configured such that, if the second cover is to be mounted on the first cover with a second orientation from among the plurality of orientations, then the second cover is mounted on the first cover such that the inner surface of the second cover opposes the inner surface of the first cover that faces the tool accessory and a space that houses the tool accessory is formed between the inner surface of the second cover and the inner surface of the first cover, and thereby the tool accessory is at least partially covered from below.
Alternatively, the second cover may be configured such that, if the second cover is to be mounted on the first cover with (at or in) the first orientation from among the plurality of orientations, then the second cover is mounted on the first cover such that the outer surface of the second cover, on the side opposite the inner surface of the second cover that faces the tool accessory, and the inner surface of the first cover that faces the tool accessory approach one another, and thereby the second cover is housed on the inner surface side of the first cover.
According to these configurations, the area of the tool accessory that is covered from below can be modified by modifying the orientation of the second cover. Furthermore, when the second cover is not being used for the purpose of covering the area below the tool accessory, the orientation of the second cover with respect to the first cover can be changed and the second cover can remain attached to the first cover. Accordingly, it is possible to reduce the possibility that the user will lose the second cover. This is because, when the second cover is not in use for the above-noted purpose, there is no need to detach the second cover from the first cover. Therefore, according to this configuration as well, a highly convenient grinder can be provided.
According to another aspect of the present disclosure, the first and second covers may have holes that are aligned and that communicate with one another when the second cover is mounted on the first cover. In this case, the second cover may be fixed to the first cover by the function of a fixture mounted in the holes when the second cover is mounted on the first cover. The grinder can comprise a fixing part (fixture) that is configured to be mounted in or removed (dismounted) from a hole. The first and second covers can be provided with communicating holes both when the second cover is mounted on the first cover with any of the above-mentioned orientations as well as when the second cover is mounted with either of the above-mentioned first and second orientations. According to such a configuration, the second cover, while being detachable, can be suitably fixed to the first cover.
According to another aspect of the present disclosure, the first cover comprises an upper-part structure and a side-part structure, which extends downward from a side edge of the upper-part structure, at least partially covers the tool accessory from above and the side, and has an opening below. In this embodiment, the second cover can be configured such that it is detachably mounted in the opening of the first cover and at least partially covers the tool accessory from below.
According to another aspect of the present disclosure, the first cover may comprise a ridge that extends along an inner side of the opening; the second cover may be configured such that a recessed part, which engages with the ridge of the first cover, is provided in a side edge of the second cover; and the second cover is mounted on the first cover, such that the second cover engages with the ridge, is supported by the ridge, and at least partially covers the tool accessory from below at the opening.
According to another aspect of the present disclosure, the first cover may be configured such that it has an elongated recess that extends along an inner side of the opening. The second cover may be configured such that it has a side edge that engages with the elongated recess of the first cover. Furthermore, the second cover is mounted on the first cover, such that it engages with the elongated recess, is supported by the elongated recess, and at least partially covers the tool accessory from below at the opening.
According to another aspect of the present disclosure, a grinder may be provided that comprises: a motor; a housing; a spindle; a first cover that is provided in a circumferential direction of the spindle, is fixed to the housing, and at least partially covers a tool accessory, which is mounted on the spindle, from above; and a second cover that is detachably mounted on the first cover and at least partially covers an area of the tool accessory not covered by the first cover.
According to another aspect of the present disclosure, a grinder may be provided that comprises: a motor; a housing; a spindle; a first cover that is provided in a circumferential direction of the spindle, is fixed to the housing, and at least partially covers a tool accessory, which is mounted on the spindle, from above; and a second cover that is mounted on the housing, independently of the first cover. The second cover can be detachably mounted on the housing. The second cover can be configured such that it at least partially covers the area of the tool accessory not covered by the first cover.
According to another aspect of the present disclosure, the housing may comprise a grip-fixing part for detachably fixing a grip (handle) that is gripped (held) by a user; and the second cover may be detachably fixed to the housing via the grip-fixing part. According to this configuration, the grip-fixing part of the grinder can be effectively utilized, and the second cover can be easily and suitably fixed.
According to another aspect of the present disclosure, the housing can comprise an upper-part housing, which comprises a grip-fixing part for detachably fixing a grip that is gripped by a user, and a lower-part housing, which is fixed to the upper-part housing and from which the spindle protrudes downward. In this embodiment, the first cover may be fixed to the lower-part housing, and the second cover may be configured such that it is detachably fixed to the upper-part housing via the grip-fixing part and at least partially covers the area of the tool accessory not covered by the first cover.
According to another aspect of the present disclosure, the second cover may comprise: a cover main body that at least partially covers the tool accessory from below; and a holder, one end of which is detachably fixed to the housing (e.g., via the grip-fixing part), that extends from the one end downward of the tool accessory and holds the cover main body below the tool accessory. The cover main body may be configured such that it is held by the holder so as to be rotatable in the circumferential direction and such that it can modify the area over which the tool accessory is covered.
In addition, according to another aspect of the present disclosure, the first and second covers described above, which are mounted on the grinder, may be provided. According to another aspect of the present disclosure, a cover set, which at least partially covers a tool accessory mounted on a spindle that protrudes downward from a housing of the grinder, may be provided, wherein the cover set comprises first and second covers, which have at least one of the features discussed above. According to another aspect of the present disclosure, the first cover and the second cover may be provided as standalones (i.e., provided separately from the grinder).
According to another aspect of the present disclosure, an auxiliary cover may be provided for a grinder that comprises a spindle, which protrudes downward from a housing, and an attached cover is provided in a circumferential direction of the spindle, is fixed to the housing, and at least partially covers the tool accessory, which is mounted on the spindle, from above. The auxiliary cover is at least partly composed of an elastic material, is detachably mounted on the attached cover by elastically deforming, and is configured such that it at least partially covers an area of the tool accessory not covered by the attached cover.
According to another aspect of the present disclosure, a cover is provided that at least partially covers a tool accessory, the tool accessory being mounted on a spindle that protrudes downward from a housing of a grinder, the housing having a grip-fixing part The cover comprises: a cover main body that at least partially covers the tool accessory from below; and a holder, one end of which is fixed to the housing via the grip-fixing part, that extends from the one end downward of the tool accessory and holds the cover main body below the tool accessory.
Illustrative embodiments of the present disclosure are explained below, with reference to the drawings.
Basic Configuration
First, the internal configuration of a basic grinder 1 will be explained. The grinder 1 is a so-called disc grinder to which a discoidal (disc-shaped) tool accessory (tip tool) 40 is attached. The grinder 1 performs processing on a workpiece by rotating the tool accessory 40. The tool accessory 40 includes a variety of grinding wheels, such as a cutting stone, a grinding stone, or the like, and further may comprise a wire brush. The grinder 1 is configured such that the tool accessory 40 is exchangeable.
Grinders 100, 200, 300, 400, 500, 600, 700, 800 according to a first embodiment to an eighth embodiment, which are explained following the explanation of the grinder 1, are each configured such that, in each embodiment, a characteristic protective cover is attached to the grinder 1 shown in
In the plurality of these embodiments, a front-rear direction is defined along an axis line of an elongated grinder main body or along a corresponding rotary shaft 14 of a motor 12. Specifically, the side on which a spindle 24 is provided on the grinder main body is defined as the “front” and the opposite side is defined as the “rear.”
In addition, an up-down direction is defined based on an axis line of the spindle 24. Specifically, the side on which the spindle 24 is housed in a first gear housing 6 and a second gear housing 30 is defined as “up,” and the side on which the tool accessory 40 is mounted on the spindle 24 is defined as “down.” In addition, a surface that extends in the up-down direction is defined as a “side surface” and thus utilizes a term related to direction.
The grinder 1 shown in
The motor housing 4 is a substantially circular-cylindrical housing and houses the motor 12. The rotary shaft 14 of the motor 12 is disposed such that it protrudes toward the first gear housing 6, which is adjacent to the motor housing 4. The rear cover 8 is provided rearward of the motor housing 4 and houses circuitry for supplying drive current to the motor 12, thereby driving the motor 12. The circuitry is supplied with external electric power via a power-supply cord 18 (refer to
The first gear housing 6 is provided forward of the motor housing 4 and houses a first bevel gear 20, a second bevel gear 22, the spindle 24, and bearings 26, 28. The first bevel gear 20 is fixed to a rotary shaft of the motor 12 inside the first gear housing 6. The second bevel gear 22 and the spindle 24 are rotatably provided in the second gear housing 30, which is configured as a structure separate from the first gear housing 6, via the bearing 26. The second bevel gear 22 and an upper part of the spindle 24 are housed inside the first gear housing 6 by virtue of the second gear housing 30 being fixed to the first gear housing 6.
The second gear housing 30 is fixed to the first gear housing 6 such that the spindle 24 is orthogonal to the rotary shaft 14 of the motor 12. The second gear housing 30 is, for example, screw-fastened to the first gear housing 6.
The second bevel gear 22 is fixed to the spindle 24. The second bevel gear 22 meshes with the first bevel gear 20 inside the first gear housing 6, and the rotational output of the motor 12 is thereby converted into a rotational force around the axis of the spindle 24.
One end of the spindle 24 is rotatably supported by the first gear housing 6 via the bearing 28, and the other end of the spindle 24 protrudes downward from the second gear housing 30.
An inner flange 32 for positioning and fixing the discoidal (disk-shaped) tool accessory 40 is provided on the portion of the spindle 24 that protrudes from the second gear housing 30. A screw part 25, onto which a lock nut 34 is screwed, is formed on an outer-circumferential portion of the spindle 24 that is closer to the tip than is the inner flange 32. The lock nut 34 is fixed to a lower end of the spindle 24 by screw-fastening, and the tool accessory 40 is sandwiched and fixed between the lock nut 34 and the inner flange 32.
In the grinder 1 configured in this manner, when the grinder 1 is turned ON using the switch-operation unit 19, the motor 12 rotates and the rotational output thereof is transmitted to the spindle 24 via a gear mechanism (the bevel gears 20, 22) inside the first gear housing 6. That is, the spindle 24 is rotationally driven by a drive device that includes the motor 12 and the gear mechanism and is housed in the housings 4, 6, 30.
Consequently, when the tool accessory 40 is fixed to the spindle 24 using the lock nut 34, the tool accessory 40 rotates in accordance with the rotation of the spindle 24. The grinder 1 performs processing, such as grinding, polishing, cutting, or the like, on the workpiece by rotating the tool accessory 40. The type or nature of the processing depends on the type of the tool accessory 40 mounted on the spindle 24.
A fan 15, which draws in outside air from an inlet hole of the rear cover 8 and exhausts air via an exhaust hole 7 provided in the first gear housing 6, is provided on the rotary shaft 14 of the motor 12. A protective cover 60, which covers the discoidal (disk-shaped) tool accessory 40, is further provided on the grinder 1 (refer to
The protective cover 60 further comprises a circular-tubular part 67 for fixing the protective cover 60 to the second gear housing 30. The circular-tubular part 67 is provided on the upper-part structure 61 and serves as a circular-tubular part that is concentric with an outer-circumferential arc of the upper-part structure 61. The circular-tubular part 67 is designed such that its inner diameter is slightly larger than the outer diameter of a cover-connection part 31, which is provided on the second gear housing 30 and has a circular side surface.
Although not shown in
The tightening part functions such that, by changing the positional relationship between a screw and a nut, which sandwich the tightening part from both sides, an inner side of the circular-tubular part 67 is tightened onto the cover-connection part 31 of the second gear housing 30, and thereby the protective cover 60 is fixed to the second gear housing 30. The protective cover 60 shown in
In addition, the protective cover 60 can be attached to the cover-connection part 31 at an arbitrary angle (orientation) in the circumferential direction. The arrangement shown in
First Embodiment
The grinder 100 according to a first embodiment is configured such that a first protective cover 120 and a second protective cover 170, which serve as a protective-cover set 110 and are shown in
The first protective cover 120 comprises a cover main body 130, which extends in the circumferential direction of the spindle 24, and a lever-fixing part 150, which is for fixing the cover main body 130 to the second gear housing 30. Similar to the protective cover 60 discussed above, the cover main body 130 comprises: a semicircular upper-part structure 131 for covering the rearward semicircular portion of the upper part of the tool accessory 40; and a side-part structure 133 that extends downward from an outer-circumferential-end edge of the upper-part structure 131. Based on this configuration, the cover main body 130 functions to cover the tool accessory 40 from above and the side, extending in the circumferential direction of the spindle 24. The upper-part structure 131 and the side-part structure 133 are integrally formed of, for example, a metal material. The side-part structure 133 comprises, at its lower end, a curved part (not shown) that curves toward the inner side in the radial direction.
The lever-fixing part 150 is provided on the upper-part structure 131, which serves as a ring-shaped member that is configured to be tightened toward the inner side in the radial direction by a lever 155. The upper-part structure 131 has an extended portion, which extends upward and around the circumference of the cover-connection part 31 of second gear housing 30, and is connected to the lever-fixing part 150 by this extended portion.
As shown in
Owing to the function of the lever-fixing part 150, the first protective cover 120 is fixed to the second gear housing 30. After the first protective cover 120 is fitted onto the cover-connection part 31 of the second gear housing 30, the first protective cover 120 is fixed to the cover-connection part 31 by being tightened thereto.
As shown in
The second protective cover 170 is detachably fixed to the first gear housing 6 via the relevant grip-fixing part 6A and, below the first protective cover 120, covers an area below the tool accessory 40 that is not covered by the first protective cover 120. Specifically, the second protective cover 170 comprises a cover main body 171, which covers (underlies) the first protective cover 120 from below, and a holder 180, which holds the cover main body 171 below the first protective cover 120.
The holder 180 is composed of an elongated plate-shaped member as shown in
As shown in
The cover main body 171 is composed of a semicircular metal plate or resin plate, corresponding to the shape of the first protective cover 120, and is held below the spindle 24 by the holder 180 such that the cover main body 171 can rotate in the circumferential direction (in the rotational direction or outer-circumferential direction of the spindle 24).
That is, the cover main body 171 is held by the holder 180 such that the cover main body 171 can rotate around an axis that passes through the center of a circle that follows along the outer circumference of the cover main body 171. The cover main body 171 comprises a connection part 173, which connects with the holder 180 in the vicinity of the center of the circle that follows along the outer circumference of the cover main body 171, and is rotatably connected to the holder 180 at the connection part 173 by the pivot pin 175.
The cover main body 171 further comprises extension parts 177, which face upward, on both the left and right ends of the cover main body 171. When the cover main body 171 is disposed below the first protective cover 120, the extension parts 177 engage with the side-part structure 133 of the first protective cover 120 and hold the cover main body 171 such that it does not pivot with respect to the first protective cover 120. The structure by which the cover main body 171 pivots with respect to the holder 180 is provided in order to dispose the cover main body 171 below the first protective cover 120 in accordance with the orientation of the circumferential direction of the first protective cover 120, which is mounted on the cover-connection part 31 of the second gear housing 30.
According to the present embodiment, the second protective cover 120 is provided independently of the first protective cover 120 (which has the same configuration as the conventional protective cover 60), and the second protective cover 120 is detachably fixed to the grip-fixing part 6A. Accordingly, as needed, the user can adjust the area over which the tool accessory 40 is covered by simply mounting or dismounting the second protective cover 170. As a result, according to the present embodiment, the work efficiency and the dust-dispersion-reduction performance of the grinder 100 are improved.
That is, if the user is to perform grinding work using a grinding stone as the tool accessory 40, then the user can perform the processing work using the lower surface of the tool accessory 40 when the first protective cover 120 alone is mounted on the grinder 100 without mounting the second protective cover 170.
On the other hand, if the user is to perform cutting work using a cutting stone as the tool accessory 40, then, the user can fix the second protective cover 170 below the first protective cover 120 via the grip-fixing part 6A and thereby can perform the cutting work with the tool accessory 40 covered by the cover main body 171 from below.
If a cutting stone is used as the tool accessory 40, then the tool accessory 40 is disposed perpendicular to the workpiece, and the workpiece is processed using the side edge of the tool accessory 40. In this state, there is a possibility that the underside of the tool accessory 40 will face toward the user. Accordingly, by mounting the second protective cover 170 such that the area below the tool accessory 40 is covered, the user can perform cutting work in an environment that is more favorable than the case in which the second protective cover 170 is not mounted. In the grinder 100 shown in
Second Embodiment
The grinder 200 according to a second embodiment is configured such that the first protective cover 120, which has the same configuration as in the first embodiment, is mounted on the cover-connection part 31 of the second gear housing 30 of the grinder 1 shown in
The second protective cover 270 of the present embodiment is configured such that the cover main body 171, which has the same configuration as in the first embodiment, is pivotably connected to a holder 280 that is characteristic of the present embodiment. The holder 280 is configured such that a portion of the holder 280 corresponding to the shape of the holder 180 of the first embodiment is provided with left-right symmetry (planar symmetry) with reference to the plane extending in the front-rear direction and passing through the axis line (the rotary shaft of the pivot pin 175) of the spindle 24.
The holder 280 is composed of an elongated plate-shaped member as shown in
The holder 280 is configured such that, when it is fixed to the first gear housing 6, the plate-shaped member extends from the end parts at which the through holes 281 are provided downward, past the sides of the first and second gear housings 6, 30 and the first protective cover 120 so as to avoid the first protective cover 120. Further, the holder 280 is configured such that it curves where the plate-shaped member passes by the lower end of the first protective cover 120 and extends along the plane perpendicular to the up-down direction to the spot at which it overlaps the axis line of the spindle 24. The holder 280 rotatably holds, via the pivot pin 175, the cover main body 171 at the location at which the holder 280 overlaps the axis line of the spindle 24. According to the present embodiment, it is possible to stably and rigidly fix the second protective cover 270 via the left and right grip-fixing parts 6A.
Third Embodiment
The grinder 300 according to a third embodiment is configured such that the first protective cover 120, which has the same configuration as in the first embodiment, is mounted on the cover-connection part 31 of the second gear housing 30 of the grinder 1 shown in
The second protective cover 370 according to the present embodiment is configured such that the cover main body 171, which has the same configuration as in the first embodiment, is pivotably connected to a holder 380, which is characteristic of the present embodiment. The holder 380 has a configuration wherein the holder 380, which unlike the cover main body 171 is fixed (can not rotate) with respect to the grinder 300, is prevented from interfering with the workpiece, and thereby it is possible to prevent a reduction in work efficiency. That is, unlike the first embodiment and the second embodiment, the holder 380 is configured such that it passes toward the rear of the first protective cover 120 rather than at the front of the first protective cover 120 and pivotably holds the cover main body 171.
As shown in
As shown in
The cover-main-body holding part 385 is configured such that it curves at the spot at which it passes by the lower end of the first protective cover 120 and extends along the plane perpendicular to the up-down direction to the spot at which it overlaps the axis line of the spindle 24. At the spot at which it overlaps the axis line of the spindle 24, the cover-main-body holding part 385 pivotably holds the cover main body 171 via the pivot pin 175.
According to the present embodiment, the possibility that the holder 380 will interfere with the workpiece during processing work can be reduced because the holder 380 passes rearward and extends to the grip-fixing parts 6A of the first gear housing 6 without extending to the left and right from the pivot part at which the cover main body 171 overlaps the axis line of the spindle 24.
In the grinder 300 shown in
The holder 380 passing rearward of the first protective cover 120 corresponds to passing through the space between the user, who is holding (gripping) the grinder 300, and the first protective cover 120, passing via the side that is gripped by the user of the grinder 300, passing via the side opposite the portion of the tool accessory 40 that makes contact with the workpiece during processing work, passing via a location spaced apart from that portion, or passing via the side opposite the side on which the spindle 24 of the elongate grinder 300 and the tool accessory 40 are located.
Fourth Embodiment
The grinder 400 according to a fourth embodiment is configured such that a first protective cover 420, which has a configuration similar to that of the first through third embodiments, is mounted on the cover-connection part 31 of the second gear housing 30 of the grinder 1 shown in
Furthermore, according to the present embodiment, a second protective cover 470, which is configured to be mounted on and dismounted from the first protective cover 420, is provided. That is, according to the present embodiment, the combination of the first protective cover 420 and the second protective cover 470 shown in
According to the present embodiment, the area below the tool accessory 40 covered by the protective-cover set 410 is changed by the second protective cover 470 being mounted on and dismounted from the first protective cover 420, which is fixed to the cover-connection part 31 of the second gear housing 30, as shown in
The first protective cover 420 comprises a cover main body 430, which is configured the same as the protective cover 60 described above and extends in the circumferential direction of the spindle 24, and the circular-tubular part 450, which is for fixing the cover main body 430 to the second gear housing 30.
The cover main body 430 comprises a semicircular upper-part structure 431 and a side-part structure 433, which extends downward from an outer-circumferential-end edge of the upper-part structure 431. Based on this configuration, the cover main body 430 functions to cover the tool accessory 40 from above and the side, extending in the circumferential direction of the spindle 24. The upper-part structure 431 and the side-part structure 433 are integrally formed of, for example, a metal material.
The upper-part structure 431 has an extended portion that extends upward at a location corresponding to the circular-tubular part 450 and is connected to the circular-tubular part 450 at this extended portion. The circular-tubular part 450 is integrally configured with the extended portion or is configured as a structure separate from the extended portion.
As shown in
The tightening part 455 functions such that, by changing the positional relationship between a screw and a nut that sandwich the tightening part 455 on both sides, an inner side of the circular-tubular part 450 is tightened to the cover-connection part 31 of the second gear housing 30. Owing to the function of the circular-tubular part 450, the first protective cover 420 is fixed to the second gear housing 30.
The second protective cover 470 is entirely composed of an elastic material, e.g., a rubber material. As used herein, “elastic” refers to a material that preferably has a Young's modulus of equal to or less than about 0.1, more preferably equal to or less than 0.05. The second protective cover 470 comprises: a semicircular upper-part structure 471, which is designed to cover an upper surface of the cover main body 430 that constitutes the first protective cover 420; a side-part structure 473, which extends downward from an outer-circumferential-end edge of the upper-part structure 471; and a lower-part structure 475, which extends, from a lower end of the side-part structure 473, along the plane perpendicular to the up-down direction toward the inner side in the radial direction (the axis line side of the spindle 24). The lower-part structure 475 is provided in order to cover the area below the tool accessory 40 not covered by first protective cover 420 when the second protective cover 470 is mounted on the first protective cover 420.
The second protective cover 470 is configured such that the shape of an internal space formed (defined) by the upper-part structure 471, the side-part structure 473, and the lower-part structure 475 substantially coincides with the shape of the outer surface of the first protective cover 420. Thereby, the second protective cover 470 is disposed such that, when it is mounted on the first protective cover 420 from the outer side of the first protective cover 420, the second protective cover 470 fits the outer surface of the first protective cover 420. When the second protective cover 470 is mounted on the first protective cover 420, the rubber material that makes up the second protective cover 470 itself expands, and therefore the second protective cover 470 may be designed with a size such that it strongly and tightly adheres to (grips) the outer surface of the first protective cover 420 so that the second protective cover 470 does not easily come off of the first protective cover 420.
According to the present embodiment, the second protective cover 470 further comprises, on left- and right-end parts of the side-part structure 473, engaging parts 477, which engage with left- and right-end parts of the side-part structure 433 that constitutes the first protective cover 420, so that the second protective cover 470 does not easily come off of the first protective cover 420. The engaging parts 477 are curved such that they surround the left- and right-end parts of the side-part structure 433 from the outer side to the inner side. Owing to these curvatures, the engaging parts 477 prevent the second protective cover 470 from coming off of the first protective cover 420 until they are disengaged from the first protective cover 420. The engaging parts 477 are formed, integrally with the upper-part structure 471 and the side-part structure 473, of a rubber material, which serves as the elastic material.
According to the present embodiment, if the user is to perform grinding work using a grinding stone, then the user can perform the processing work using the lower surface of the tool accessory 40 with the first protective cover 420 mounted on the grinder 400 without the second protective cover 470 being mounted.
On the other hand, if the user is to perform cutting work using a cutting stone, then the second protective cover 470 can be mounted on the first protective cover 420 such that an insertion opening 480, into which the first protective cover 420 is inserted in the rubber second protective cover 470, deforms such that it spreads to the left and right, and thereby the engaging parts 477 engage with the side-part structure 433 of the first protective cover 420. Thus, the user can cover, using the second protective cover 470, the area below the tool accessory 40 not covered by the first protective cover 420. The user can perform cutting work while the tool accessory 40 is thus covered from below.
Accordingly, regardless of whether the user performs processing work using a grinding stone or using a cutting stone, the tool accessory 40 is suitably covered and the processing work can be performed with good work efficiency.
Fifth Embodiment
The grinder 500 according to a fifth embodiment is configured such that a first protective cover 520, which has a configuration partly similar to that of the first protective cover 120 of the first embodiment, is mounted on the cover-connection part 31 of the second gear housing 30 of the grinder 1 shown in
Furthermore, according to the present embodiment, a second protective cover 570, which is configured to be mounted on and dismounted from the first protective cover 520, is provided. That is, according to the present embodiment, the combination of the first protective cover 520 and the second protective cover 570 shown in
According to the present embodiment, the area of the tool accessory 40 covered by the protective-cover set 510 is changed by mounting the second protective cover 570 on the first protective cover 520 in either a first or a second orientation.
An oblong through hole 535, which is provided for fixing the second protective cover 570 to the first protective cover 520 is provided in the first protective cover 520. That is, the first protective cover 520 comprises a cover main body 530, which extends in the circumferential direction of the spindle 24, and a circular-tubular part 550, which is provided for fixing the cover main body 530 to the second gear housing 30.
The cover main body 530 comprises: a semicircular upper-part structure 531 for covering the rearward semicircular portion of the upper part of the tool accessory 40; and a side-part structure 533, which extends downward from an outer-circumferential-end edge of the upper-part structure 531. The upper-part structure 531 and the side-part structure 533 are integrally formed of, for example, a metal material. The cover main body 530 has a through hole 535, which is provided for mounting a fixture 590, at a 90° position of the side-part structure 533, which extends over a range in the circumferential direction from 0° to 180°. The side-part structure 533 comprises, at its lower end, a curved part 534 that curves toward the inner side in the radial direction.
The circular-tubular part 550 is configured the same as the circular-tubular part 150 of the first embodiment and is provided on the upper-part structure 531. The first protective cover 520 is fixed to the cover-connection part 31 of the second gear housing 30 using the circular-tubular part 550.
The second protective cover 570 has an inner surface that runs along (is configured to overlie) the outer surface of the cover main body 530 of the first protective cover 520. Specifically, the second protective cover 570 comprises an upper-part structure 571, which has an inner-surface shape that corresponds to the outer surface of the upper-part structure 531 of the first protective cover 520, and a side-part structure 573, which extends downward from an outer-circumferential-end edge of the upper-part structure 571. The upper-part structure 571 and the side-part structure 573 are integrally formed of, for example, a metal material. The side-part structure 573 has an inner-surface shape that corresponds to the outer surface of the side-part structure 533 of the first protective cover 520. However, as can be understood from
The second protective cover 570 has a through hole 575, which is provided for mounting the fixture 590, at the 90° position of the side-part structure 573, which extends in the circumferential direction over a range of 0° to 180°. Regardless of whether the second protective cover 570 is mounted on the first protective cover 520 upward facing (that is, in an upward facing orientation) or downward facing (that is, in a downward facing orientation), the through hole 575 is disposed such that it communicates (is aligned) with the through hole 535 of the first protective cover 520.
As shown in
Thus, when the second protective cover 570 is mounted upward facing on the first protective cover 520, the through hole 535 of the first protective cover 520 and the through hole 575 of the second protective cover 570 are aligned (communicate) with one another. The fixture 590 is inserted, by the user, into the through hole 535 and into the through hole 575, which are aligned (in communication), from the outer side of the second protective cover 570. When the user operates a tab 591, the fixture 590 is rotated by 90° around the axis line of the fixture 590. Thereby, the second protective cover 570 is fixed to the first protective cover 520 such that the second protective cover 570 does not come off of the first protective cover 520.
As shown in
The neck part 593A is configured to be inserted into the through holes 535, 575 and is formed in the shape of a rod having a diameter size that does not interfere with the through holes 535, 575 regardless of rotation of the tab 591 around the axis line of the fixture 590, which corresponds to the insertion direction. The neck part 593A is designed such that the amount by which the neck part 593A protrudes from the tab 591 corresponds to the thickness of the side-part structures 533, 573.
The section of the engaging part 593B that is perpendicular to the axis line of the fixture 590 is slightly smaller than, and has a shape similar to that of, the through holes 535, 575. According to the fixture 590 configured in this manner, the user can fix the second protective cover 570 so that it does not come off of the first protective cover 520 by inserting the engaging part 593B through the through holes 535, 575, as shown in
As shown in
Likewise, when the second protective cover 570 is mounted downward facing on the first protective cover 520, the through hole 535 of the first protective cover 520 and the through hole 575 of the second protective cover 570 are aligned (communicate) with one another. The fixture 590 is inserted, by the user, from the outer side of the second protective cover 570 into the through hole 535 and into the through hole 575, which are aligned (communicate) with one another, and then the tab 591 is turned. Thereby, the second protective cover 570 is fixed to the first protective cover 520 such that the second protective cover 570 does not come off of the first protective cover 520.
According to the present embodiment, the area of the tool accessory 40 covered by the protective-cover set 510 can be modified by modifying the orientation of the second protective cover 570. For example, when the user is to perform a grinding process using a grinding stone, the user mounts the second protective cover 570 upward facing on the first protective cover 520 and thereby can perform the processing work. When the user is to perform a cutting process using a cutting stone, the user mounts the second protective cover 570 downward facing on the first protective cover 520 and thereby can perform the processing work while the area below the tool accessory 40 is covered.
Accordingly, a highly convenient grinder 500 can be provided according to the present embodiment. In particular, according to the present embodiment, when the second protective cover 570 is not being used for the purpose of covering the area below the tool accessory 40, the orientation of the second protective cover 570 can be changed to be the same, or substantially the same, orientation as that of the first protective cover 520. Accordingly, the possibility that the user will lose the second protective cover 570 can be reduced because the second protective cover 570 remains attached to the first protective cover 520 even when the second protective cover 570 is not being used to cover the area below the tool accessory 40.
Sixth Embodiment
The grinder 600 according to a sixth embodiment is configured such that a first protective cover 620, which has a configuration that is partly similar to that of the first protective cover 120 of the first embodiment, is mounted on the cover-connection part 31 of the second gear housing 30 of the grinder 1 shown in
Furthermore, according to the present embodiment, a second protective cover 670, which is configured to be mounted on and dismounted from the first protective cover 620, is provided. That is, according to the present embodiment, the combination of the first protective cover 620 and the second protective cover 670 shown in
According to the present embodiment, the area of the tool accessory 40 covered by the protective-cover set 610 is changed by mounting the second protective cover 670 on the first protective cover 620 in either a first or a second orientation.
The first protective cover 620 is provided with screw holes 635, 637 for fixing the second protective cover 670 to the first protective cover 620. That is, the first protective cover 620 comprises a cover main body 630 and a circular-tubular part 650, wherein the cover main body 630 comprises a semicircular upper-part structure 631 and a side-part structure 633, which extends downward from an outer-circumferential-end edge of the upper-part structure 631. The side-part structure 633 comprises, at its lower end, a curved part 634 that curves toward the inner side in the radial direction. The first protective cover 620 is fixed to the cover-connection part 31 of the second gear housing 30 using the circular-tubular part 650. The cover main body 630 and the circular-tubular part 650 correspond to the cover main body 130 and the circular-tubular part 150 that constitute the first protective cover 120.
The cover main body 630 comprises, on both the left and right ends of the side-part structure 633, the screw holes 635 that communicate with through holes 675 of the second protective cover 670 when the second protective cover 670 is mounted upward facing, and the screw holes 637 that communicate with the through holes 675 of the second protective cover 670 when the second protective cover 670 is mounted downward facing.
The second protective cover 670 has an inner surface that follows along (overlies) the outer surface of the cover main body 630 of the first protective cover 620. Specifically, the second protective cover 670 comprises an upper-part structure 671 that has an inner-surface shape corresponding to the outer surface of the upper-part structure 631 of the first protective cover 620, and a side-part structure 673 that extends downward from an outer-circumferential-end edge of the upper-part structure 671. The upper-part structure 671 and the side-part structure 673 are integrally formed of, for example, a metal material. The side-part structure 673 has an inner-surface shape that corresponds to the outer surface of the side-part structure 633 of the first protective cover 620.
The second protective cover 670 further comprises, on both left and right ends of the side-part structure 673, the through holes 675 that are aligned (communicate) with the screw holes 635 of the first protective cover 620 when the second protective cover 670 is mounted upward facing on the first protective cover 620 and are aligned (communicate) with the screw holes 637 of the first protective cover 620 when the second protective cover 670 is mounted downward facing on the first protective cover 620. It should be understood that the through holes 675 exist at the locations of the side-part structure 673 at which screws 690 are mounted in
As shown in
On the other hand, as shown in
When the user is to perform a grinding process using a grinding stone, the user mounts the second protective cover 670 upward facing on the first protective cover 620 and thereby can perform the processing work. At this time, the user can screw-fasten the second protective cover 670 to the first protective cover 620 by screwing the screws 690 into the screw holes 635 of the first protective cover 620 through the through holes 675. When the second protective cover 670 is mounted upward facing on the first protective cover 620, the area below the tool accessory 40 is substantially uncovered, and therefore the user can perform the processing work with good efficiency using the lower surface of the tool accessory 40.
On the other hand, when the user is to perform a cutting process using a cutting stone, the user mounts the second protective cover 670 downward facing on the first protective cover 620 and thereby can perform the processing work while the area below the tool accessory 40 is covered. At this time, the user can screw-fasten the second protective cover 670 to the first protective cover 620 by screwing the screws 690 into the screw holes 637 of the first protective cover 620 through the through holes 675.
Thus, according to the present embodiment, by switching the orientation with which the second protective cover 670 is mounted on the first protective cover 620, the protective-cover set 610 can be switched between a mode suited to a grinding process and a mode suited to a cutting process, and therefore a highly convenient grinder 600 can be provided. Even when the second protective cover 670 is not used for the purpose of covering the area below the tool accessory 40, the advantage of being able to change the configuration of the protective cover set 610 and leave the second protective cover 670 mounted is the same as in the fifth embodiment.
Seventh Embodiment
The grinder 700 according to a seventh embodiment is configured such that a first protective cover 720, which has a configuration that is partly similar to that of the first protective cover 120 of the first embodiment, is mounted on the cover-connection part 31 of the second gear housing 30 of the grinder 1 shown in
Furthermore, according to the present embodiment, a second protective cover 770, which is configured to be mounted on and dismounted from the first protective cover 720, is provided. That is, according to the present embodiment, the combination of the first protective cover 720 and the second protective cover 770 shown in
According to the present embodiment, the area of the tool accessory 40 covered by the protective-cover set 710 is changed by the second protective cover 770 being mounted on or dismounted from the first protective cover 720. The first protective cover 720 is provided with notches 735 (refer to
That is, the first protective cover 720 comprises a cover main body 730 and a circular-tubular part 750, as shown in
The side-part structure 733 comprises, at its lower end, a curved part 734 that curves toward the inner side in the radial direction. In areas of the curved part 734 in the vicinity of the left and right ends of the side-part structure 733, the curved part 734 is provided with notches 735 that engage with the screws 790. The first protective cover 720 is fixed to the cover-connection part 31 of the second gear housing 30 using the circular-tubular part 750.
As shown in
The second protective cover 770 is inserted, from the side of the first protective cover 720, along the curved part 734 such that the curved part 734, which serves as a ridge that extends along the inner side of the opening 739, and the elongated recess 773 engage, and the second protective cover 770 is mounted such that it closes up the opening 739 of the first protective cover 720. At this time, the second protective cover 770 is held by the curved part 734, as shown in
The cover main body 771 of the second protective cover 770 has through holes 775, which are aligned (communicate) with the notches 735 when the second protective cover 770 is mounted on the first protective cover 720. After the second protective cover 770 is mounted on the first protective cover 720, the screws 790 are installed (inserted) in the through holes 775 and the notches 735, and thereby the second protective cover 770 is screw-fastened to the first protective cover 720.
When the user is to perform a grinding process using a grinding stone, the processing work can be performed without mounting the second protective cover 770 on the first protective cover 720. In this state, the area below the tool accessory 40 is substantially uncovered, and therefore the user can perform the processing work with good efficiency using the lower surface of the tool accessory 40.
When the user is to perform a cutting process using a cutting stone, the user mounts the second protective cover 770 on the first protective cover 720 and thereby can perform processing work while the area below the tool accessory 40 not covered by the first protective cover 720 is covered. At this time, the second protective cover 770 can be simply fixed to the first protective cover 720 by the user screw-fastening the second protective cover 770 to the first protective cover 720 through the through holes 775 and the notches 735. Thus, according to the present embodiment, a grinder 700 that excels in work efficiency and dust-dispersion-reduction performance can be provided.
Eighth Embodiment
The grinder 800 according to an eighth embodiment is configured such that a first protective cover 820, which has a configuration that is partly similar to that of the first protective cover 120 of the first embodiment, is mounted on the cover-connection part 31 of the second gear housing 30 of the grinder 1 shown in
Furthermore, according to the present embodiment, a second protective cover 870, which is configured to be mounted on and dismounted from the first protective cover 820, is provided. That is, according to the present embodiment, the combination of the first protective cover 820 and the second protective cover 870 shown in
According to the present embodiment, the area of the tool accessory 40 covered by the protective-cover set 810 is changed by the second protective cover 870 being mounted on and dismounted from the first protective cover 820. The first protective cover 820 is provided with a support body 840, which is designed to support the second protective cover 870 on the first protective cover 820.
That is, the first protective cover 820 comprises a cover main body 830, a support body 840, and a circular-tubular part 850, wherein the cover main body 830 comprises a semicircular upper-part structure 831 and a side-part structure 833, which extends downward from an outer-circumferential-end edge of the upper-part structure 831.
The side-part structure 833 comprises, on its lower end, a curved part 834 that curves toward the inner side in the radial direction. The support body 840 comprises a side-part structure 841, which has an inner surface that follows along (overlies) the outer circumference of the side-part structure 833, and an elongate-recess structure 843, which extends from a lower end of the side-part structure 841 toward the inner side in the radial direction. The side-part structure 841 and the elongate-recess structure 843 are integrally formed of, for example, a metal material.
The side-part structure 841 is joined to the side-part structure 833 at the outer circumference of the side-part structure 833. For example, the side-part structure 841 is welded to the side-part structure 833. The elongate-recess structure 843 is disposed slightly below the curved part 834 and has an elongated recess 845, in the circumferential direction, that extends, along an inner side of an opening 839, between a lower surface of the curved part 834 and an upper surface of the elongate-recess structure 843. As shown in
The side edge of the second protective cover 870 is inserted, from a transverse direction perpendicular to the up-down direction, into the elongated recess 845. Screw holes 847, into which screws 890 for fixing the second protective cover 870 to the first protective cover 820 are screwed, are provided on the left and right ends of the side-part structure 841.
In the second protective cover 870, engaging parts 873, which engage with the screws 890, are provided in the cover main body 871, which is a semicircular metal plate or a semicircular resin plate. In the cover main body 871, the engaging parts 873 are configured as notches for housing tip parts of the screws 890 that protrude from the screw holes 847 toward the inner side of the side-part structure 841.
The second protective cover 870 is inserted, from the side of the first protective cover 820, into the space (the elongated recess 845) between the curved part 834 and the elongate-recess structure 843 such that the side edge of the cover main body 871 is housed therein, and thereby the second protective cover 870 is mounted so as to close up the opening 839 of the first protective cover 820. At this time, as shown in
When the second protective cover 870 is mounted on the first protective cover 820, the user can screw the screws 890 into the screw holes 847 such that the screws 890 protrude from the inner side of the side-part structure 841. Owing to this protrusion, the tips of the screws 890 hold the second protective cover 870 onto the first protective cover 820 such that the second protective cover 870 does not come out of the elongated recess 845 of the first protective cover 820.
According to the present embodiment, when the user is to perform a grinding process using a grinding stone, the user can perform the processing work without mounting the second protective cover 870 on the first protective cover 820. In this state, the area below the tool accessory 40 is substantially uncovered. On the other hand, when the user is to perform a cutting process using a cutting stone, the user mounts the second protective cover 870 on the first protective cover 820 and thereby can perform the processing work with the area below the tool accessory 40 that is not covered by the first protective cover 820 covered by the second protective cover 870. Accordingly, according to the present embodiment, it is possible to provide a grinder 800 that the user can operate with good efficiency in a satisfactory environment.
According to the present embodiment, as shown in
Other Embodiments
The first embodiment to the eighth embodiment are explained above, but the grinder, the cover set, and the cover of the present invention are not limited to the above-mentioned embodiments, and various other embodiments can be adopted.
A function possessed by one structural element in the above-mentioned embodiments may be provided such that it is distributed among multiple (discrete) structural elements. A function possessed by multiple (discrete) structural elements may be integrated in one structural element. Some of the structural elements in the above-mentioned embodiments may be omitted. At least some of the structural elements in the above-mentioned embodiments may be added to or replaced by structural elements in other embodiments mentioned above. Any aspect that is included in the technical concepts specified based on the text of the claims is an embodiment of the present invention.
Representative, non-limiting examples of the present invention were described above in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Furthermore, each of the additional features and teachings disclosed above may be utilized separately or in conjunction with other features and teachings to provide improved grinders.
Moreover, combinations of features and steps disclosed in the above detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Furthermore, various features of the above-described representative examples, as well as the various independent and dependent claims below, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.
All features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter, independent of the compositions of the features in the embodiments and/or the claims. In addition, all value ranges or indications of groups of entities are intended to disclose every possible intermediate value or intermediate entity for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter.
Additional embodiments according to the present teachings include, but are not limited to:
A cover set is configured to at least partially cover a tool accessory, which is mounted on a spindle that protrudes downward from a housing of a grinder. The housing comprises an upper-part housing, which comprises a grip-fixing part for detachably affixing a grip configured to gripped by a user, and a lower-part housing, which is fixed to the upper-part housing and from which the spindle protrudes downward. The cover set comprises: a first cover configured to be provided in a circumferential direction of the spindle, and configured to be fixed to the lower-part housing, and to at least partially cover the tool accessory from above; and a second cover configured to be detachably fixable to the upper-part housing via the grip-fixing part and to at least partially cover an area of the tool accessory that is not covered by the first cover.
A cover set is provided for a grinder that comprises a housing, a spindle that protrudes downward from the housing, and a tool accessory mounted on the spindle. The cover set comprises: a cover configured to be fixed to the housing so as to circumferentially surround the spindle and at least partially cover the tool accessory from above, and an auxiliary cover that is at least partly composed of an elastic material, is detachably mounted on the cover by elastically deforming, and is configured such that it at least partially covers an area of the tool accessory not covered by the cover.
A cover is configured to at least partially cover a tool accessory, which is mounted on a spindle that protrudes downward from a housing of a grinder. The housing comprises a grip-fixing part configured to detachably affix a grip to be gripped (held) by a user. The cover comprises: a cover main body configured to at least partially cover the tool accessory from below; and a holder having a first end configured to be fixed to the housing via the grip-fixing part, that extends from the one end downward of the tool accessory and holds the cover main body below the tool accessory.
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