FIELD OF THE INVENTION
The present invention is related to a grinding device, and more particularly to a grinder in which the grinding tool can be easily replaced. Moreover, when replacing the grinding tool, the grinder is prevented from being powered on.
BACKGROUND OF THE INVENTION
A conventional grinder has a rotary shaft on which a grinding tool such as a grinding disc or a buffing disc is mounted for grinding a work piece.
In operation, it is necessary to frequently replace the grinding tool. Conventionally, when replacing the grinding tool, a hand tool is used to fix the rotary shaft and prevent the rotary shaft from rotating. Under such circumstance, the grinding tool can be replaced.
However, it is inconvenient to fix the rotary shaft with a specific hand tool. In addition, a user must carry and store the hand tool. In order to solve this problem, the inventor had designed grinders with different kinds of mechanisms for chucking the rotary shaft so that the grinding tool can be easily replaced without using any hand tool. The invention is designed under the same purpose.
SUMMARY OF THE INVENTION
It is therefore a primary object of the present invention to provide a grinder in which the grinding tool can be easily replaced.
It is a further object of the present invention to provide the above grinder which has a secure design, the grinder is prevented from being incautiously activated when replacing the grinding tool.
The present invention can be best understood through the following description and accompanying drawings wherein:
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a first embodiment of the present invention;
FIG. 2 is a sectional view taken along line 2-2 of FIG. 1;
FIG. 3 is a sectional view taken along line 3-3 of FIG. 2;
FIG. 4 is a sectional view taken along line 4-4 of FIG. 3;
FIG. 5 is a sectional view according to FIG. 4, showing that the chucking button chucks the rotary shaft;
FIG. 6 is a sectional view according to FIG. 2, showing that the chucking button is positioned in the chucking position;
FIG. 7 is a sectional view according to FIG. 3, showing that the trigger is pulled;
FIG. 8 is a sectional view taken along line 8-8 of FIG. 7;
FIG. 9 is a perspective view of a second embodiment of the present invention;
FIG. 10 is a longitudinal sectional view according to FIG. 9;
FIG. 11 is a side view according to FIG. 9;
FIG. 12 is a sectional view taken along line 12-12 of FIG. 11;
FIG. 13 is a sectional view taken along line 13-13 of FIG. 11, showing that the chucking button chucks the rotary shaft;
FIG. 14A is a front perspective view of the chucking button;
FIG. 14B is a rear perspective view of the chucking button;
FIG. 15 is a sectional view taken along line 15-15 of FIG. 12;
FIG. 16 is a sectional view according to FIG. 13, showing that the chucking button is disengaged from the rotary shaft;
FIG. 17 shows that the activation switch is switched;
FIGS. 18 and 19 are sectional view according to FIGS. 15 and 12, showing that when the grinder is activated, the chucking button is chucked;
FIG. 20 is a sectional view of a third embodiment of the present invention;
FIG. 21 is a perspective view of the chucking button of FIG. 20; and
FIGS. 22 and 23 are side views of a fourth embodiment of the present invention, respectively showing that the activation switch is positioned in the shutoff position and in the activation position.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Please refer to FIGS. 1 and 2. According to a first embodiment, the grinder 10 of the present invention is a pneumatic grinder. However, the design of the present invention is also applicable to an electric grinder.
The grinder 10 includes an elongated main body 20. A rear end of the main body 20 is connected to a power source. (The power source of the pneumatic grinder is high-pressure gas, while the power source of the electric grinder is electricity.) A driving mechanism 22 such as a rotor or a motor is arranged in the main body. A rotary shaft 24 is rotatably mounted in a shaft chamber 23 of the main body 20. A transmission section 25 such as a bevel gear is fixedly connected with the rotary shaft 24 and connected to the driving mechanism 22. One end of the rotary shaft 24 outward protrudes from the main body for installing a grinding tool 27 thereon. An activation switch which is a trigger 28 in this embodiment is pivotally arranged on the circumference of the main body 20, such as on a bottom face or a top face thereof. The trigger 28 is movable between an activation position and a shutoff position. When the trigger 28 is positioned in the activation position, the grinder is powered on to operate the driving mechanism 22 for driving the rotary shaft 24 to rotate to process a work piece.
Referring to FIGS. 2 to 4, a passage 30 is transversely formed in the main body 20 to intersect the shaft chamber 23. As shown in FIGS. 2 and 3, a slide way 32 is longitudinally formed in the main body 20. A front end of the slide way 32 communicates with the passage 30. A conduit 34 is formed in the main body. The conduit 34 has an open end directed to the trigger 28. To speak more detailedly, the passage 30 has a first portion 301 and a second portion 302 in parallel to each other as shown in FIGS. 2 to 4. An inner end of the first portion 301 communicates with the shaft chamber 23. The front end of the slide way 32 communicates with the second portion 302. The passage 30 further has a cavity 303 formed on a circumference of the main body to communicate with outer ends of the two portions 301, 302.
A chucking button 40 which in this embodiment has a button section 42, a first rod body 44 and a second rod body 46 in parallel to the first rod body 44. The rod bodies 44, 46 are connected with the button section 42. A dented chucking section 47 is formed on the circumference of a rear side of the second rod body 46. The chucking button 40 is fitted in the passage 30 of the main body 20. The first rod body 44 is fitted in the first portion 301 of the passage as shown in FIGS. 2 and 3, while the second rod body 46 is fitted in the second portion 302 as shown in FIGS. 3 and 4. The button section 42 is accommodated in the cavity 303. The chucking button 40 is movable between a chucking position as shown in FIG. 5 and a releasing position as shown in FIGS. 2 and 4. A resilient member 48 is positioned in the second portion 302 of the passage to resiliently abut against the second rod body 46 of the chucking button. In normal state, the chucking button 40 is outward forced by the resilient member 48 and positioned in the releasing position.
A link 50 is mounted in the slide way 32 of the main body and slidable along the slide way. A resilient member 55 is fitted on the link 50. Two ends of the resilient member 55 respectively abut against a shoulder section 52 of the link and a shoulder section 321 of the slide way. The resilient member 55 always resiliently forces the link 50 toward a rear end of the main body.
An operation rod 60 is mounted in the conduit 34 of the main body and slidable along the conduit 34. The circumference of the operation rod 60 is formed with a small diameter section 62 and a conic section 64 connected with the small diameter section. A resilient member 65 is mounted in the conduit 34. In normal state, the operation rod 60 is outward forced by the resilient member 65 and positioned in a releasing position, whereby an outer end of the operation rod 60 protrudes out of the conduit 34 to contact with the trigger 28.
The transmission section 25 of the rotary shaft 24 is further formed with two engaging sections 26 which are two caves as shown in FIG. 4.
The operation of the present invention will be described hereinafter.
Referring to FIG. 3, when the trigger 28 is positioned in the shutoff position, the grinder 20 is not activated. At this time, the operation rod 60 is positioned in the releasing position where the small diameter section 62 is aligned with a rear end of the slide way 32. Under such circumstance, there is room for the link 50 to move rearward. Accordingly, the link 50 is pushed by the resilient member 55 to move rearward to a releasing position. The rear end of the link 50 is moved into the conduit 34 to contact with the small diameter section 62 of the operation rod 60. Under such circumstance, referring to FIG. 2, the chucking button 40 is free from the hindrance of the link 50, and is movable between the releasing position and the chucking position. When not pressed, the chucking button 40 is pushed by the resilient member 48 and held in the releasing position. At this time, the chucking section 47 of the second rod body 46 of the chucking button is right aligned with the front end of the slide way 32.
When the grinder is not activated, a user can replace the grinding tool. The user can hold the grinder with one hand and press the chucking button 40 to move the chucking button 40 into the main body 20 toward the chucking position as shown in FIG. 5. At this time, the first rod body 44 of the chucking button is inserted into one of the engaging sections 26 of the rotary shaft 24. The rotary shaft is therefore fixed and cannot be rotated. Accordingly, the user can replace the grinding tool with the other hand.
Referring to FIG. 6, when the chucking button is positioned in the chucking position, the chucking section 47 of the second rod body 46 is no longer aligned with the front end of the slide way 32. Therefore, the link 50 is hindered by the second rod body 46 from moving forward. Accordingly, when the chucking button chucks the rotary shaft, the link 50 cannot move forward so that the trigger 28 cannot be triggered. Therefore, the grinder cannot be activated to ensure safety.
After the replacement is accomplished, the chucking button is released from being pressed, whereby the chucking button resiliently restores to the releasing position as shown in FIG. 4, the chucking button is disengaged from the rotary shaft.
When the chucking button 40 is positioned in the releasing position, the rotary shaft 24 is not engaged with the chucking button. At this time, the chucking section 47 of the second rod body 46 provides a space for the link 50 to more forward. Under such circumstance, the trigger 28 can be pulled to the activation position as shown in FIG. 7 to activate the grinder. When the trigger 28 is positioned in the activation position, the operation rod 60 is driven and moved upward by the trigger to an operation position where the small diameter section 62 no more contacts with the link 50. Instead, the body of the operation rod 60 contacts with the rear end of the link 50, the operation rod pushes the link forward to a chucking position whereby the front end of the link is chucked in the chucking section 47 of the chucking button 40 as shown in FIG. 8.
When the grinder operates, the link 50 is engaged with the chucking button 40 as shown in FIG. 8. At this time, the chucking button 40 cannot be pressed so that the chucking button will not engage with the rotary shaft in rotation.
When replacing the grinding tool again, it is necessary to first shut off the grinder so that the chucking button can chuck the rotary shaft. When turning on the grinder, it must be that the chucking button is disengaged from the rotary shaft so that the grinder can be activated.
FIGS. 9, 10 and 12 show a second embodiment of the present invention, which includes a main body 80, an activation switch 86, a chucking button 100 and a link 110. Two dented engaging sections 92 are formed on the circumference of the transmission section 85 of the rotary shaft 84 as shown in FIG. 13.
In this embodiment, the activation switch 86 is a rotary switch rotatably disposed in a switch chamber 87 formed on the circumference of the main body 80 as shown in FIGS. 12 and 15. A recess 88 is formed on the circumference of the switch 86.
The main body is also formed with a passage 94 as shown in FIG. 13 and a slide way 96 as shown in FIGS. 12 and 15. A first portion 941 of the passage communicates with the shaft chamber 83 and passes through the main body from one side to another side thereof. Two ends of the slide way 96 respectively communicate with a second portion 942 of the passage 94 and the switch chamber 87.
Referring to FIG. 16, the first rod body 104 of the chucking button 100 is an elongated rod body, while the second rod body 106 is a short rod body. A depression 105 is formed on a front side of the elongated rod body 104. A chucking section 107 is formed on a rear side of the short rod body 106. The elongated rod body 104 is fitted through the first portion 941 of the passage 94 to extend into the shaft chamber 83. The short rod body 106 is fitted in the second portion 942 of the passage. In practice, a resilient member can be arranged in the main body for resiliently forcing the chucking button, whereby the chucking button is kept in a releasing position in normal state. The button section 102 of the chucking button 100 is accommodated in a cavity 943 of the passage.
The link 110 is slidable within the slide way 96 and resiliently pushed by a resilient member 115.
When the activation switch 86 is positioned in a shutoff position as shown in FIG. 11, the power is cut off from the grinder. At this time, as shown in FIGS. 12 and 15, the recess 88 of the switch is aligned with the slide way 96. The link 110 is resiliently pushed by the resilient member 115 to move rearward to a releasing position. The rear end of the link 110 contacts the recess 88 of the switch 86. At this time, the chucking button 110 is free from the hindrance of the front end of the link 110, whereby the chucking button 110 is switchable between a chucking position as shown in FIGS. 12, 13 and a releasing position as shown in FIG. 16.
When the chucking button 110 is switched to the chucking position as shown in FIG. 13, the first rod body 104 of the chucking button is engaged with the engaging section 92 of the rotary shaft, whereby the rotary shaft cannot rotate. Accordingly, the rotary shaft is fixed for replacing the grinding tool.
Furthermore, as shown in FIG. 12, when the chucking button 110 is positioned in the chucking position, the chucking section 107 is not aligned with the front end of the slide way 96. The front end of the link 110 contacts with the rod body 106 of the chucking button so that the link 110 cannot move forward. Therefore, the activation switch 86 cannot be rotated.
When turning on the grinder, the chucking button 100 must be pressed to the releasing position of FIG. 16, whereby the depression 105 of the chucking button is aligned with the rotary shaft 84 and the chucking button is disengaged from the rotary shaft. Also, as shown in FIG. 19, when the chucking button is positioned in the releasing position, the chucking section 107 is aligned with the slide way 96, whereby there is a space for the link to move forward. Under such circumstance, the switch 86 can be switched to the activation position as shown in FIGS. 17 and 18 for turning on the grinder. When the switch 86 is moved to the activation position, the link 110 is pushed forward to the chucking position where the front end of the link is chucked in the chucking section 107 of the chucking button 100 as shown in FIG. 19. Accordingly, when the grinder operates, the link is engaged with the chucking button so that the chucking button cannot be moved. Only when the grinder is turned off, the chucking button can chuck the rotary shaft. Only when the chucking button is not engaged with the rotary shaft, the switch can be switched.
FIGS. 20 and 21 show a third embodiment of the present invention, which is different from the second embodiment in that the chucking button 100′ only has one rod body 104′ fitted in the passage 94′. A depression 105′ is formed on a front side of the rod body and a chucking section 107′ is formed on a rear side of the rod body for engaging with the rotary shaft 84′ and chucking the link 110′. The operation of the embodiment is identical to that of the second embodiment.
In the first embodiment, the chucking button can alternatively have only one rod body.
FIG. 22 shows a fourth embodiment of the grinder 120 of the present invention. The activation switch of the fourth embodiment is different from the activation switch of any of the above embodiments. The other components of this embodiment, such as the chucking button and the link, are identical to those of the above embodiments and thus will not be repeatedly described hereinafter.
The activation switch 130 is mounted at a rear end of the main body 122 and is movable along the axis of the main body. The rear end of the link 125 is aligned with a front end face of the activation switch. FIG. 22 shows that the switch 130 is positioned in a shutoff position. Under such circumstance, the link 125 is positioned in a releasing position without chucking the chucking button.
When turning on the grinder, the switch 130 is pushed forward and located in an activation position as shown in FIG. 23. Under such circumstance, the link 125 is pushed by the switch 130 to move forward to the engaging position whereby the link 125 is engaged with the chucking button. In this embodiment, the switch is back and forth movable for pushing and releasing the link.
According to the above arrangement of the present invention, a user only needs to press the chucking button for fixing the rotary shaft without using any tool. Therefore, the replacement of the grinding tool is facilitated. Also, the grinder of the present invention provides a secure effect. That is, when replacing the grinding tool, it is impossible to turn on the grinder. When the grinder operates, the chucking button is prevented from chucking the rotary shaft.
The above embodiments are only used to illustrate the present invention, not intended to limit the scope thereof. Many modifications of the above embodiments can be made without departing from the spirit of the present invention.
Patent Grant
7544116
