Information
-
Patent Grant
-
6786811
-
Patent Number
6,786,811
-
Date Filed
Wednesday, February 20, 200222 years ago
-
Date Issued
Tuesday, September 7, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 451 342
- 451 340
- 451 359
- 451 509
- 451 508
- 451 510
- 451 341
- 451 358
- 451 352
-
International Classifications
-
Abstract
A grinding machine tool receptacle for a hand-guided angle grinding machine has a slaving device by which an insert tool is operatively connectable to a drive shaft, the insert tool is operatively connectable to the slaving device via at least one detent element supported movably counter to a spring element, which detent element snaps into place in an operating position of the insert tool driven by the spring element and fixes the insert tool by positive engagement, the detent element is displaceable in the axial direction counter to the spring element, and the insert tool is connected to the slaving device in the circumferential direction via at least a first element and in the axial direction via at least a second element, with the second element arranged for fixing of the insert tool with a spring force.
Description
BACKGROUND OF THE INVENTION
The invention is based on a grinding machine tool receptacle.
From European Patent Disclosure EP 0 904 896 A2, a grinding machine tool receptacle for a hand-held angle grinding machine is also known. The angle grinding machine has a drive shaft that has a thread on the side toward the tool.
The grinding machine tool receptacle also has a slaving means and a lock nut. For mounting a grinding wheel, the slaving means is slipped with a mounting opening onto a collar of the drive shaft and braced against a bearing face of the drive shaft by nonpositive engagement via the lock nut. The slaving means has a collar, extending axially on the side toward the tool, that on two radially opposed sides on its outer circumference has recesses that extend axially as far as a bottom of the collar. From each of the recesses, a respective groove extends on the outer circumference of the collar, counter to the driving direction of the drive shaft. The grooves are closed counter to the driving direction of the drive shaft and taper axially, beginning at the recesses, counter to the drive direction of the drive shaft.
The grinding wheel has a hub with a mounting opening, in which two opposed tongues are disposed, pointing radially inward. The tongues can be introduced axially into the recesses and then in the circumferential direction, counter to the driving direction, into the grooves. The grinding wheel is fixed by positive engagement in the grooves in the axial direction via the tongues and by nonpositive engagement by means of the tapering contour of the grooves. During operation, the nonpositive engagement increases as a consequence of reaction forces exerted on the grinding wheel, which act counter to the driving direction.
To prevent the grinding wheel from running off center when the drive shaft is braked by the slaving means, a stopper, which is movably supported in the axial direction in an opening, is disposed in the region of a recess on the circumference of the collar. In a working position where the grinding wheel points downward, the stopper is deflected axially by gravity in the direction of the grinding wheel and closes the groove in the direction of the recess and blocks a motion of the tongue, located in the groove, in the driving direction of the drive shaft.
SUMMARY OF THE INVENTION
The invention is based on a grinding machine tool receptacle, in particular for a hand-held angle grinding machine, having a slaving device, by way of which an insert tool can be operatively connected to a drive shaft.
It is proposed that the insert tool is operatively connectable to the slaving device via at least one detent element, supported movably counter to a spring element, which detent element snaps into place in an operating position of the insert tool and fixes the insert tool by positive engagement. By means of the positive engagement, high security can be attained, and a simple, economical, tool-less fast-clamping system can be created. Unintended running off center of the insert tool can be reliably avoided, even in braked drive shafts in which major braking moments can occur.
By means of the movably supported detent element, major deflection of the detent element in the assembly of the insert tool can be made possible, and as a result on the one hand a large overlap between two corresponding detent elements and an especially secure positive engagement can be attained, and on the other, a clearly audible snap-in noise can be achieved, which advantageously tells the user that the snap-in operation has been completed as desired.
The detent element can fix the insert tool by positive engagement either directly or indirectly via an additional component, for instance via a detent lever or tappet and the like that is coupled with the detent element and is supported rotatably and/or axially displaceably. The detent element can fix the insert tool by positive engagement directly and/or indirectly in various directions, such as the radial direction, axial direction, and/or especially advantageously the circumferential direction. It is also possible that as a result of the positive-engagement fixation of the insert tool with the detent element in a first direction, such as the radial direction, the insert tool is fixed by positive engagement in a second direction, such as the circumferential direction, by means of a component that is separate from the detent element.
The movably supported detent element can be embodied in various forms that appear useful to one skilled in the art, for instance as an opening, protrusion, peg, bolt and the like, and can be disposed on the insert tool and/or on the slaving device. The detent element itself can be supported movably in a component in a bearing location, for instance in a flange of the slaving device or in a tool hub of the insert tool. However, the detent element can advantageously also be solidly connected by nonpositive, positive and/or material engagement to a component supported movably in a bearing location, or can be embodied integrally with such a component, for instance with a component supported on the drive shaft or with a tool hub of the insert tool.
Also by means of the positive engagement, an advantageous encoding can be achieved, so that only the intended insert tools can be secured in the grinding machine the tool receptacle. The slaving device can be embodied at least in part as a detachable adapter part, or it can be connected nondetachably to the drive shaft by nonpositive, positive and/or material engagement.
With the grinding machine tool receptacle, various insert tools that appear useful to one skilled in the art can be secured, such as insert tools for severing, grinding, rough-machining, brushing and so forth. A tool receptacle of the invention can also be used to secure a grinding plate of eccentric grinding machines.
The detent element can be embodied movably in various directions counter to a spring element, for instance in the circumferential direction or especially advantageously in the axial direction, making a structurally simple embodiment attainable.
In a further feature of the invention, it is proposed that a drive moment can be transmitted via a positive-engagement connection between the insert tool and the slaving device. A major drive moment can be securely transmitted, and moreover, it is possible to prevent a drive moment from acting on a nonpositive connection.
If the detent element can be released from its detent position by an unlocking button and in particular is movable counter to the spring element, then an independent release of the detent connection which could for instance be caused by a braking moment can be reliably prevented, thus enhancing safety. Operation of the insert tool in two circumferential directions can be made possible in principle, making it more convenient to install and remove the insert tool.
It also proposed that the insert tool is connectable to the slaving device via a tongue-and-groove connection, which is secured by positive engagement via at least one detent element in an operating position of the insert tool. With a tongue-and-groove connection an especially space-saving, lightweight construction can be attained in which individual components are used for multiple functions, for instance the detent element and/or spring elements engaging grooves for radial centering, fixation in the axial direction, and/or fixation in the circumferential direction.
However, if the insert tool is connected to the slaving device in the circumferential direction via at least a first element and in the axial direction via at least a second element, then simple, economical tool hubs can be achieved which can advantageously be embodied in plane form. The tool hubs can be prevented from catching on each other in production and storage, and good manipulation of the insert tool with its tool hubs can be made possible. In addition, the components can advantageously be designed for their function, that is, either for the fixation in the circumferential direction or the fixation in the axial direction. The elements can be formed by one component or advantageously by separate components. The tool hubs can simply and advantageously be embodied with a closed centering bore, and low-vibration action of the insert tool can be made possible. In addition, given a suitable choice of the diameter of the centering bore, it is possible for the insert tools intended for the grinding machine tool receptacle of the invention to be secured to conventional grinding machines via fastening elements that have been known previously, specifically via fastening elements in which the insert tool can be fixed positively in the axial direction and nonpositively in the circumferential direction by an adjusting nut and a tensioning flange on the drive shaft against a bearing face.
In a further feature, it is proposed that at least one detent element, extending in the axial direction, snaps into a recess, corresponding to the detent element, of a tool hub of the insert tool in an operating position of the insert tool and fixes the insert tool in the circumferential direction by positive engagement. With a structurally simple embodiment, an advantageous positive engagement in one circumferential direction and preferably in both circumferential directions can be attained. The detent element extending in the axial direction can be formed by a separate bolt or a formed-on peg produced for instance by a deep-drawing operation.
Advantageously, at least one detent element extending in the axial direction is secured in a component supported displaceably on the drive shaft counter to the spring element. One and especially advantageously a plurality of detent elements via a large bearing area on the drive shaft. Tilting of the detent elements and relative motion of the detent elements can be reliably avoided, and with a spring element that can advantageously be disposed centrally and rotationally symmetrically, a desired spring force for a detent operation can be achieved. However, it is also possible for one or more detent elements, each at bearing points, to be embodied as displaceable counter to a respective spring element or counter to one common spring element.
It is also proposed that the slaving device has at least one fastening element, extending in the axial direction, which element can be passed through at least one region of an elongated slot of a tool hub of the insert tool and in the elongated slot is displaceable in a narrowed region of the elongated slot, and by way of which element the insert tool is axially fixable in the elongated slot via a contact face disposed on the fastening element. The tool hub can advantageously be embodied economically and essentially plane and can be used as a spring element, for instance by providing that the tool hub is elastically deformed upon displacement of the component in the elongated slot. The tool hub can also be used to deflect a component counter to a spring element in the axial direction. This economizes on additional components, assembly effort, and expenses.
To make a long spring travel of the tool hub possible, advantageously a component forming a bearing face for the insert tool, in the fastened state of the insert tool, has a recess in the region of the elongated slot, into which recess part of the tool hub is pressed elastically, in an operating position of the insert tool.
If the fastening element extending in the axial direction is supported elastically displaceably in the axial direction counter to a spring element, for axially the insert tool, then on the one hand an advantageously long spring travel can be attained independently of the tool hub, and on the other, the component and the spring element can be designed in a targeted way for their separate functions. However, the fastening element can also be embodied integrally with a spring element, at least in part. If for axial fixation a plurality of components extending in the axial direction are provided, then they can each be loaded via a respective spring element or advantageously all via one common spring element, making it possible to economize on additional components, assembly effort, weight, and expense.
To attain advantageous centering and low-vibration action of the insert tool, a collar by way of which the insert tool can be radially centered is preferably formed onto a component of the slaving device that forms a bearing face for the insert tool. A self-contained centering face can simply be formed. Forces on the insert tool in the radial direction can advantageously be absorbed by positive engagement, such as forces in the radial direction upon cutting of some object. Forces in the radial direction can be prevented from acting on components that are axially displaceable, thus preventing consequent damage or wear to these components. Furthermore, radial play of the insert tool is reliably avoided, making better concentricity attainable. In principle, instead of a collar, an indentation is also conceivable, which the tool hub engages with a protrusion in the fastened state.
If at least one detent element is formed integrally on a disklike component and/or if at least two elements for fixation of the insert tool in the axial direction are integrally formed onto a disklike component, then additional components and installation effort and expense can be saved. Furthermore, press-fitted connections between individual components with the attendant weak points can be avoided.
BRIEF DESCRIPTION OF THE DRAWING
Further advantages will become apparent from the ensuing description of the drawings. Exemplary embodiments of the invention are shown in the drawing. The drawing, description and claims include numerous characteristics in combination. One skilled in the art will expediently consider the characteristics individually as well and put them together to make useful further combinations.
Shown are:
FIG. 1
, an angle grinder from above;
FIG. 2
, a schematic cross section taken along the line II—II of
FIG. 1 through a
grinding machine tool receptacle of the invention;
FIG. 3
, a tool hub seen from below;
FIG. 4
, a variant of
FIG. 2
;
FIG. 5
, an exploded view of a variant of
FIG. 4
;
FIG. 6
, a tool hub of
FIG. 5
from below;
FIG. 7
, a section taken along the line VII—VII of
FIG. 6
;
FIG. 8
, an unlocking button of
FIG. 5
from below;
FIG. 9
, a section taken along the line IX—IX of
FIG. 8
;
FIG. 10
, a slaving element of
FIG. 5
from below;
FIG. 11
, the slaving element of
FIG. 10
from the side;
FIG. 12
, a section taken along the line XII—XII of
FIG. 10
;
FIG. 13
, an exploded view of a variant of
FIG. 2
;
FIG. 14
, a section through a slaving disk of
FIG. 13
with a bolt formed onto it;
FIG. 15
, a side view of a sheet-metal plate of
FIG. 13
; and
FIG. 16
, a slaving flange from
FIG. 13
, seen from below.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1
shows an angle grinding machine
10
from above, with an electric motor, not shown, supported in a housing
96
. The angle grinding machine
10
can be guided via a first handle
98
, which is integrated with the housing
96
on the side remote from a cutting disk
18
and extending longitudinally, and via a second handle
102
, secured to a gearbox
100
in the region of the cutting disk
18
and extending transversely to the longitudinal direction.
With the electric motor, via a gear not shown, a drive shaft
54
can be driven, on whose end pointing toward the cutting disk
18
a slaving device
12
is disposed (FIG.
2
). The slaving device
12
, on a side toward the cutting disk
18
, has a slaving flange
82
pressed firmly onto the drive shaft
54
, and on a side remote from the cutting disk
18
, it has a slaving disk
56
that is supported displaceably on the drive shaft
18
axially counter to a centrally disposed helical spring
20
.
In the slaving flange
82
, three pins
40
disposed at uniform intervals one after the other in the circumferential direction
34
,
36
and extending in the axial direction
38
to the cutting disk
18
past the slaving flange
82
are press-fitted into the slaving flange
82
. On their end pointing toward the cutting disk
18
, the pins
40
each have one head, which has a larger diameter than a remainder of the pin
40
, and on a side toward the slaving flange
82
, this head has a transmission face
76
that narrows in the axial direction
44
. The slaving flange
82
forms an axial bearing face
80
for the cutting disk
18
, which face defines an axial position of the cutting disk
18
; recesses
84
are made in this face in the region of the pins
40
. Three axial through bores
104
are also made in the slaving flange
82
one after the other in the circumferential direction
34
,
36
; specifically, one through bore
104
is disposed between each two pins
40
in the circumferential direction
34
,
36
.
Three bolts
24
are press-fitted one after the other in the circumferential direction
34
,
36
into the slaving disk
56
that is supported axially displaceably on the drive shaft
54
; these bolts extend in the axial direction
38
to the cutting disk
18
via the slaving disk
56
. The slaving disk
56
is pressed by the helical spring
20
in the direction
38
toward the cutting disk
18
against the slaving flange
82
. The bolts
24
protrude through the through bores
104
and extend in the axial direction
38
past the slaving flange
82
.
The slaving device
12
also has a cup-shaped unlocking button
28
, disposed centrally on the side toward the cutting disk
18
. The unlocking button
28
has three segments
106
, distributed uniformly in the circumferential direction
34
,
36
and extending in the axial direction
44
to the axially movably supported slaving disk
56
, which segments reach through corresponding recesses
108
in the slaving flange
82
and are secured against falling out in the axial direction
38
,
44
via a snap ring
110
with the slaving disk
56
. The unlocking button
28
is guided displaceably in the axial direction
38
,
44
in an annular recess
112
in the slaving flange
82
.
The cutting disk
18
has a sheet-metal hub
52
, which is connected solidly to a grinding means
114
via a rivet connection, not shown in detail, and pressed (FIG.
3
). The tool hub could also be made of some other material appearing useful to one skilled in the art, such as plastic, and so forth. The sheet-metal hub
52
, in succession in the circumferential direction
34
,
36
, has three uniformly distributed bores
46
,
48
,
50
, whose diameter is slightly greater than the diameter of the bolts
24
. The sheet-metal hub
52
also has three elongated slots
64
,
66
,
68
, extending in the circumferential direction
34
,
36
and distributed uniformly in the circumferential direction
34
,
36
, each having a respective narrow region
70
,
72
,
74
and a respective wide region
58
,
60
,
62
that is produced by means of a bore, and whose diameter is slightly greater than the diameter of the heads of the pins
40
.
The sheet-metal hub
52
has a centering bore
116
, whose diameter is advantageously selected such that the cutting disk
18
can be clamped on a conventional angle grinding machine using a conventional chucking system with a chucking flange and a spindle nut. This assures so-called downward compatibility.
Upon installation of the cutting disk
18
, the cutting disk
18
is slipped with its centering bore
116
onto the unlocking button
28
and centered radially. Next, the cutting disk
18
is rotated, until the pins
52
engage the wide regions
58
,
60
,
62
, intended for them, in the elongated slots
64
,
66
,
68
of the sheet-metal hub
52
. Pressing the sheet-metal hub
52
against the bearing face
80
of the slaving flange
82
has the effect that the bolts
24
in the through bores
104
and also the slaving disk
56
are displaced counter to a spring force of the helical spring
20
axially on the drive shaft
54
in the direction
44
remote from the cutting disk
18
.
Further rotation of the sheet-metal hub
52
counter to the drive direction
34
has the effect that the pins
40
are displaced into the curved, narrow regions
70
,
72
,
74
of the elongated slots
64
,
66
,
68
. In the process, with their conical contact faces
76
, the pins
40
press against the edges of the elongated slots
64
,
66
,
68
and press them elastically into the recesses
84
of the slaving flange
82
. As a result, the sheet-metal hub
52
is pressed against the bearing face
80
and is fixed in the axial direction
38
,
44
.
In a terminal position, or in an operating position of the cutting disk
18
that is attained, the bores
46
,
48
,
50
in the sheet-metal hub
52
come to rest above the through bores
104
of the slaving flange
82
. By the spring force of the helical spring
20
, the bolts
24
are axially displaced in the direction
38
of the cutting disk
18
and snap into the bores
46
,
48
,
50
of the sheet-metal hub
52
and fix the sheet-metal hub by positive engagement in both circumferential directions
34
,
36
. Upon snapping into place, a snapping noise that is audible to a user occurs, indicating operating readiness to the user.
A driving moment of the electric motor of the angle grinding machine
10
can be transmitted by the drive shaft
54
to the slaving flange
82
by nonpositive engagement and by the slaving flange
82
to the cutting disk
18
via the bolts
24
by positive engagement. The drive moment is transmitted solely via the bolts
24
, since the elongated slots
64
,
66
,
68
are designed such that when the bolts
24
have snapped into place, the pins
40
do not come to rest on the end of the narrow regions
70
,
72
,
74
of the elongated slots
64
,
66
,
68
. In addition, a braking moment that occurs when the electric motor is switched off and thereafter and which is oriented counter to the driving moment can be transmitted by positive engagement from the slaving flange
82
to the cutting disk
18
via the bolts
24
. Unintended loosening of the cutting disk
18
is reliably avoided. By means of the three bolts
24
uniformly distributed in the circumferential direction
34
,
36
, an advantageous uniform distribution of both force and mass is attained.
To release the cutting disk
18
from the angle grinding machine
10
, the unlocking button
28
is pressed. The slaving disk
56
is displaced with the bolts
24
via the unlocking button
28
, counter to the helical spring
20
, in the axial direction
44
remote from the cutting disk
18
, and as a result the bolts
24
move in the axial direction
44
out of their detent position, that is, out of the bores
46
,
48
,
50
of the sheet-metal hub
52
. Next, the cutting disk
18
is rotated in the driving direction
34
, specifically until the pins
40
come to rest in the wide regions
58
,
60
,
62
of the elongated slots
64
,
66
,
68
, and the cutting disk
18
can be removed from the slaving flange
82
in the axial direction
38
. Once the unlocking button
28
is let go, the slaving disk
56
, bolts
24
and unlocking button
28
are displaced backward into their outset positions by the helical spring
20
.
In
FIG. 4
, an alternative exemplary embodiment to the exemplary embodiment of
FIG. 2
is shown, with a slaving device
14
. Components that remain essentially the same are identified by the same reference numerals in the exemplary embodiments shown. Also, the description of the exemplary embodiment in
FIGS. 2 and 3
can be referred to for characteristics and functions that remain the same.
The slaving device
14
has a slaving flange
102
pressed onto the drive shaft
54
. A collar
92
is formed onto the slaving flange
90
, which forms a bearing face
88
for the cutting disk
18
; by way of this collar, the cutting disk
18
is radially centered in the state in which it is mounted with its centering bore
116
. Radial forces can advantageously be absorbed by the slaving flange
90
without putting a load on the unlocking button
28
.
Also in the slaving flange
90
, three pins
42
distributed uniformly in the circumferential direction
34
,
36
and extending in the axial direction
38
past the bearing face
88
are supported displaceably in the axial direction
38
, each against a respective cup spring
86
, for the sake of axial fixation of the cutting disk
18
. Each of the pins
42
, on its end pointing toward the cutting disk
18
, has a head, which has a larger diameter than a remaining portion of the pin
42
, and on a side toward the slaving flange
90
, the pins have a conical contact face
78
, which tapers in the axial direction
44
, and a contact face
78
a
extending parallel to the bearing face
78
. If the heads of the pins
42
are guided bythe wide regions
58
,
60
,
62
of the elongated slots
64
,
66
,
68
, then a rotation of the sheet-metal hub
52
counter to the driving direction
34
causes the pins
40
to be displaced into the curved narrow regions
70
,
72
,
74
of the elongated slots
64
,
66
,
68
. In the process, the pins
42
are displaced axially in the direction
38
, counter to the pressure of the cup springs
86
, via the conical contact faces
78
until the contact faces
78
a
of the pins
42
cover the edges of the elongated slots
64
,
66
,
68
in the curved narrow regions
70
,
72
,
74
.
In the installed state, the cup springs
86
, via the contact faces
78
a
of the pins
428
, press the cutting disk
18
against the bearing face
88
. Instead of being loaded with a plurality of cup springs
86
, the pins can also be loaded via other spring elements that appear useful to one skilled in the art, such as one cup spring, not shown, extending over the full circumference. The exemplary embodiment shown in
FIG. 4
, with the axially displaceably supported pins
42
, is especially suitable for thick tool hubs or tool hubs that are not very deformable elastically.
In
FIGS. 5-12
, one further exemplary embodiment with a slaving device
16
is shown. The slaving device
16
has a slaving flange
118
(
FIG. 5
;
FIGS. 10
,
11
and
12
) secured via a thread
120
to a drive shaft not identified by reference numeral. The slaving flange could also be joined to the drive shaft via an inseparable connection or integrally embodied with it.
The slaving flange
118
has three segments
122
,
124
,
126
, distributed uniformly in the circumferential direction
34
,
36
and extending in the axial direction
38
toward a cutting disk
32
, and between the segments it has interstices
128
,
130
,
132
(FIG.
10
). Each of these segments
122
,
124
,
126
has a groove
134
,
136
,
138
on its circumference; these grooves are closed counter to the drive direction
34
, each via a respective rotation stop
140
,
142
,
144
, and are open in the drive direction
34
. The slaving flange
118
furthermore has a bearing face
180
, which defines an axial position of the cutting disk
32
. The segments
122
,
124
,
126
furthermore form a centering collar for the cutting disk
32
, by way of which the cutting disk
32
can be centered.
In the installed state, a detent element
26
is connected to the slaving flange
118
via three detent pegs
146
,
148
,
150
distributed in the circumferential direction
34
,
36
, which reach through corresponding recesses
158
,
160
,
162
of the slaving flange
118
and radially outward engage the slaving flange
118
from behind (
FIGS. 5
,
8
and
9
). On the detent element
26
, which at the same time forms an unlocking button
30
, three radially outward-extending blocking segments
152
,
154
,
156
are formed on, distributed uniformly in the circumferential direction
34
,
36
. Between the slaving flange
118
and the detent element
26
is a helical compression spring
22
, against which the detent element
26
is displaceable, in the axial direction
44
remote from the cutting disk
32
, relative to the slaving flange
118
. Via radially outward-pointing bearing faces
164
,
166
,
168
between the blocking segments
152
,
154
,
156
, the detent element
26
is guided in radially inward-pointing faces of the segments
122
,
124
,
126
of the slaving flange
118
. To prevent canting of the detent element
26
and to attain small bearing faces
164
,
166
,
168
, the bearing faces
164
,
166
,
168
are formed by radially outward-extending protrusions
170
(FIG.
8
).
In the installed state, the blocking segments
152
,
154
,
156
are located in the interstices
128
,
130
,
132
of the slaving flange
118
and protrude radially past a groove bottom of the grooves
134
,
136
,
138
. In an outset position, before the cutting disk
32
is installed, the blocking segments
152
,
154
,
156
of the detent element
26
are located in front of the grooves
134
,
136
,
138
, and specifically are loaded by the prestressed helical compression spring
22
.
The cutting disk
32
has an annular sheet-metal hub
94
, which is pressed on its outer diameter by a grinding means
114
and on its inner diameter has radially inward-pointing tongues or spring elements
172
,
174
,
176
(
FIGS. 5
,
6
and
7
). In conjunction with the slaving flange
118
and the unlocking button
30
, the spring elements
172
,
174
,
176
serve to transmit the drive moment, to position the cutting disk
32
axially, and to secure the cutting disk
32
against running off center when the electric motor is turned off or the drive shaft is braked. In addition, along with the segments
122
,
124
,
126
, the spring elements can be used for centering the cutting disk
32
relative to the drive shaft.
In the installation of the cutting disk
32
, the cutting disk is aligned with the slaving flange
118
, so that the spring elements
172
,
174
,
176
on the inner diameter of the sheet-metal hub
94
point into the interstices
128
,
130
,
132
between the segments
122
,
124
,
126
of the slaving flange
118
. The spring elements
172
,
174
,
176
of the cutting disk
32
rest on the blocking segments
152
,
154
,
156
of the unlocking button
30
. Next, the cutting disk
32
is pressed in the axial direction
44
until it reaches the bearing face
180
of the slaving flange
118
. The spring elements
172
,
174
,
176
of the cutting disk
32
rest on the blocking segments
152
,
154
,
156
of the unlocking button
30
. Next, the cutting disk
32
is pressed in the axial direction
44
until it reaches the bearing face
180
of the slaving flange
118
. The spring elements
172
,
174
,
176
displace the unlocking button
30
, with its blocking segments
152
,
154
,
156
, in the direction
44
axially remote from the cutting disk
32
, counter to the spring force of the helical compression spring
22
. The blocking segments
152
,
154
,
156
are pressed into recesses
178
of the slaving flange
118
(FIG.
12
), so that the spring elements
172
,
174
,
176
come to rest in front of the grooves
134
,
136
,
138
.
In the process, the cutting disk
32
is radially centered via the centering collar formed by the segments
122
,
124
,
126
. By rotation of the cutting disk
32
counter to the drive direction
34
, the spring elements
172
,
174
,
176
engage the grooves
134
,
136
,
138
of the slaving flange
118
. A tongue-and-groove connection is made. The spring elements
172
,
174
,
176
have the same length, or a slightly shorter length, in the circumferential direction
36
than the grooves
134
,
136
,
138
. Once the spring elements
172
,
174
,
176
have been thrust all the way into the grooves
134
,
136
,
138
, that is, once an operating position of the cutting disk
32
is reached, the detent element
26
with its blocking segments
152
,
154
,
156
snaps into place, and the helical compression spring
22
presses the detent element
26
with its blocking segments
152
,
154
,
156
into its outset position, so that once again the blocking segments
152
,
154
,
156
come to rest in front of the grooves
134
,
136
,
138
. With its blocking segments
152
,
154
,
156
, the detent element
26
fixes the cutting disk
32
by positive engagement counter to the drive direction
34
. The process of snapping into place creates a snap-in noise that is audible to a user and indicates to the user that the snap-in process has been completed as desired, and the system is ready for operation.
The transmission of the drive moment to the spring elements
172
,
174
,
176
of the sheet-metal hub
94
or cutting disk
32
is done by positive engagement via the rotation stops
140
,
142
,
144
of the slaving flange
118
. The cutting disk
32
is centered via the centering collar formed by the segments
122
,
124
,
126
of the slaving flange
118
and is held in its axial position by the bearing face
180
and the grooves
134
,
136
,
138
. In addition, a braking moment, oriented counter to the drive moment and occurring upon and after the shutoff of the electric motor, is transmitted by positive engagement from the blocking segments
152
,
154
,
156
and the slaving flange
118
to the spring elements
172
,
174
,
176
of the cutting disk
32
.
An equalization of play is achieved in the axial direction by means of a spring element, not identified by reference numeral but formed by a sheet-metal strip, in the grooves
134
,
136
,
138
. An equalization of play could also be attained via other spring elements appearing useful to one skilled in the art, such as spring-loaded balls that are placed at suitable points of the slaving flange and that fix the tool hub of the cutting disk without play, and/or with a slight oversize of the spring elements of the tool hub, by means of a slightly wedgelike shape of the grooves and the spring elements of the tool hub, and so forth.
For releasing the cutting disk
32
, the unlocking button
30
is pressed in the axial direction
44
remote from the cutting disk
32
. The blocking segments
152
,
154
,
156
of the unlocking button
30
and of the detent element
26
are displaced into the recesses
178
of the slaving flange
118
. Next, with its spring elements
172
,
174
,
176
, the cutting disk
32
can be rotated in the drive direction
34
out of the grooves
134
,
136
,
138
of the slaving flange
118
and pulled off in the axial direction
38
. As the cutting disk
32
is pulled off, the unlocking button
30
is compressed into its outset position by the helical compression spring
22
.
In
FIG. 13
, an alternative exemplary embodiment to the exemplary embodiment of
FIG. 4
is shown, with a slaving device
300
. The slaving device
300
has a slaving flange
90
, which forms a bearing face
88
for a cutting disk, not identified by reference numeral here. On the side toward the cutting disk, a collar
92
is formed onto the slaving flange
90
, and by way of this collar the cutting disk with its centering bore is radially centered in the installed state. Radial forces can advantageously be absorbed by the slaving flange
90
, without putting a load on an unlocking button
28
.
On a side of the slaving flange
90
remote from the cutting disk, a sheet-metal plate
308
for axial fixation of the cutting disk is disposed, having three circumferentially uniformly distributed, integrally formed-on fastening elements
306
that extend in the axial direction
38
. The fastening elements
306
are formed onto the sheet-metal plate
308
in a bending operation.
Upon installation, the slaving flange
90
, a wave washer
312
and the sheet-metal plate
308
are pre-installed. In the process, the wave washer
312
is slipped onto a collar
322
, pointing in the direction away from the cutting disk, of the slaving flange
90
. Next, the fastening elements
306
of the sheet-metal plate
308
, which on their free end have a hook-shaped extension with an oblique face
310
pointing in the circumferential direction (FIGS.
13
and
15
), are guided in the axial direction
38
by recesses
314
of the slaving flange
90
, specifically by widened regions
316
of the recesses
314
(FIGS.
13
and
15
). By compression and rotation of the sheet-metal plate
308
and slaving flange
90
against one another, the wave washer
312
is pre-stressed, and the sheet-metal plate
308
and the slaving flange
90
are connected by positive engagement in the axial direction
38
,
44
, specifically in that the hook-shaped extensions are rotated into narrow regions
318
of the recesses
314
(
FIGS. 13
,
15
and
16
). Next, loaded by the wave washer
312
, the sheet-metal plate
308
is braced on the bearing face
88
of the slaving flange
90
via edges
310
a
of the hook-shaped extensions, which point axially in the direction away from the cuting disk.
Once the sheet-metal plate
308
with the formed-on fastening elements
306
, the wave washer
312
and the slaving flange
90
have been pre-installed, a compression spring
20
and a slaving disk
304
, with three circumferentially uniformly distributed, integrally formed-on bolts
302
extending in the axial direction
38
, are slipped onto a drive shaft
54
. The bolts
302
are formed onto a sheet-metal plate forming the slaving disk
304
in a deep-drawing operation (FIG.
14
).
Next, the pre-installed group of components, comprising the sheet-metal plate
308
, wave washer
312
and slaving flange
90
, are mounted on the drive shaft
54
. In this operation, the bolts
302
are guided by recesses
320
formed onto the circumference of the sheet-metal plate
308
and by through bores
104
in the slaving flange
90
, and in the installed state they reach through the through bores
104
. The sheet-metal plate
308
and the slaving flange
90
are secured against rotating relative to one another via the bolts
302
.
The slaving flange
90
is pressed onto the drive shaft
54
and then secured with a securing ring, not shown in detail. Instead of a press-fitted connection, however, other connections that appear useful to one skilled in the art are also conceivable, such as a threaded connection, and so forth.
Once in the installation of a cutting disk
18
(see
FIGS. 3 and 4
) the hook-shaped extensions of the fastening elements
306
are guided through the wide regions
58
,
60
,
62
of the elongated slots
64
,
66
,
68
of the sheet-metal hub
52
(FIG.
13
), rotating the sheet-metal hub
52
counter to the driving direction
34
has the effect of displacing the hook-shaped extensions into the curved, narrow regions
70
,
72
,
74
of the elongated slots
64
,
66
,
68
of the sheet-metal hub
52
. In the process, the sheet-metal plate
308
with the fastening elements
306
is displaced axially in the direction
38
via the oblique faces
310
counter to the pressure of the wave washer
312
, until the edges
310
a
of the hook-shaped extensions come to rest in curved, narrow regions
70
,
72
,
74
laterally next to the elongated slots
64
,
66
,
68
of the sheet-metal hub
53
. In the installed state, the wave washer
312
, via the edges
310
a
of the hook-shaped extensions, presses the cutting disk
18
against the bearing face
88
.
Alternatively, the fastening elements and elongated slots in the sheet-metal hub could be embodied as rotated by 180°, reversing the direction of installation, and the sheet-metal hubs would be rotated in the driving direction upon assembly. If the fastening elements are embodied as rotated by 180°, then in operation an oblique face of a lower face-end edge of the fastening element is in the lead, so that injuries from the face-end edge can be prevented.
|
List of Reference Numerals
|
|
|
10
Angle grinding machine
|
12
Slaving device
|
14
Slaving device
|
16
Slaving device
|
18
Insert tool
|
20
Spring element
|
22
Spring element
|
24
Detent element
|
26
Detent element
|
28
Unlocking button
|
30
Unlocking button
|
32
Insert tool
|
34
Circumferential direction
|
36
Circumferential direction
|
38
Direction
|
40
Fastening element
|
42
Fastening element
|
44
Direction
|
46
Recess
|
48
Recess
|
50
Recess
|
52
Tool hub
|
54
Drive shaft
|
56
Component
|
58
Region
|
60
Region
|
62
Region
|
64
Elongated slot
|
66
Elongated slot
|
68
Elongated slot
|
70
Region
|
72
Region
|
74
Region
|
76
Contact face
|
78
Contact face
|
80
Bearing face
|
82
Component
|
84
Recess
|
86
Spring element
|
88
Bearing face
|
90
Component
|
92
Collar
|
94
Tool hub
|
96
Housing
|
98
Handle
|
100
Gearbox
|
102
Grip
|
104
Through bore
|
106
Segment
|
108
Recess
|
110
Snap ring
|
112
Recess
|
114
Grinding means
|
116
Centering bore
|
118
Slaving flange
|
120
Thread
|
122
Segment
|
124
Segment
|
126
Segment
|
128
Interstice
|
130
Interstice
|
132
Interstice
|
134
Groove
|
136
Groove
|
138
Groove
|
140
Rotation stop
|
142
Rotation stop
|
144
Rotation stop
|
146
Detent peg
|
148
Detent peg
|
150
Detent peg
|
152
Blocking segment
|
154
Blocking segment
|
156
Blocking segment
|
158
Recess
|
160
Recess
|
162
Recess
|
164
Bearing face
|
166
Bearing face
|
168
Bearing face
|
170
Protrusion
|
172
Spring elements
|
174
Spring elements
|
176
Spring elements
|
178
Recess
|
180
Bearing face
|
300
Slaving device
|
302
Detent element
|
304
Component
|
306
Element
|
308
Component
|
310
Oblique face
|
310a
Edge
|
312
Spring element
|
314
Recess
|
316
Region
|
318
Region
|
320
Recess
|
322
Collar
|
|
Claims
- 1. A grinding machine tool receptacle for a hand-guided angle grinding machine (10), having a slaving device (12, 14, 16, 300), by way of which an insert tool (18, 32) is operatively connectable to a drive shaft (54), characterized in that the insert tool (18, 32) is operatively connectable to the slaving device (14, 16, 300) via at least one detent element (24, 26, 302), supported movably counter to a spring element (20, 22), which detent element snaps into place in an operating position of the insert tool (18, 32) driven by the spring element (20, 22) and fixes the insert tool (18, 32) by positive engagement, wherein the detent element (24, 26, 302) is displaceable in the axial direction (44) counter to the spring element (20, 22), wherein the insert tool (18) is connected to the slaving device (12, 14, 300) in the circumferential direction (34, 38) via at least a first element (24, 302) and in the axial direction (38) via at least a second element (40, 42, 306), and wherein the second element (40, 42, 306) is arranged for fixing of the insert tool (18, 32) with a spring force.
- 2. The grinding machine tool receptacle of claim 1, characterized in that a drive moment can be transmitted via a positive-engagement connection between the insert tool (18, 32) and the slaving device (12, 14, 16, 300).
- 3. The grinding machine tool receptacle of claim 1, characterized in that the detent element (24, 26, 302) can be released from its detent position by an unlocking button (28, 30).
- 4. The grinding machine tool receptacle claim 1, characterized in that the insert tool (32) is connectable to the slaving device (16) via a tongue-and-groove connection, which is secured by positive engagement via at least one detent element (26) in an operating position of the insert tool (32).
- 5. The grinding machine tool receptacle of claim 1, characterized in that at least one detent element (302) is integrally formed onto a disklike component (304).
- 6. The grinding machine tool receptacle of claim 1 characterized in that at least two elements (306) for fixing the insert tool (18) in the axial direction (38) are integrally formed onto a diskilke component (308).
- 7. A grinding machine tool receptacle of claim 1, characterized in that the second element (40, 42, 306) is supported movably and loaded by a spring element.
- 8. A grinding machine tool receptacle as defined in claim 7, wherein the tool hub (52, 94) has a third recess provided for centering and formed separately from the first recess (46, 48, 50) and the second recess (64, 66, 68).
- 9. A grinding machine tool receptacle as defined in claim 1, wherein the second element (42, 306) is supported movably, is provided with a contact face (78a, 310a) and with the contact face (78a, 310a) of the second element (42, 306) the insert tool (18) is loadable in an axial direction (44) from a free end of the drive shaft (54) to a machine-side end bearing face (88) with a spring force of a spring element (86, 312).
- 10. A grinding machine tool receptacle as defined in claim 1, wherein said spring element (86, 312) is formed as a cup spring.
- 11. A grinding machine tool receptacle as defined in claim 1, wherein the insert tool (18, 32) in the operating position is connected with the slaving device (12, 14, 16, 300) through at least two second elements which are supported movably and loaded by a common cup spring element.
- 12. A grinding machine insert tool for an angle grinding machine (10), is connectable by a tool hub (52, 94), via a slaving device (12, 14, 16, 300) of a grinding machine tool receptacle, to a drive shaft (54) of a grinding machine (10), characterized in that the tool hub (52, 94) is operatively connectable to the slaving device (12, 14, 16, 300) via at least one detent element (24, 26, 302), supported movably counter to a spring element (20, 22), which detent element snaps into place in an operating position of the tool hub (52, 94) and fixes the tool hub (52, 94) by positive engagement, wherein at least a first recess (46, 48, 50) for a positive-engagement connection to the slaving device (12, 14, 300) in at least one circumferential direction (34, 36), and at least one second recess (64, 66, 68), separated from the first recess (46, 48, 50), for a positive-engagement connection in the axial direction (38) are made in the tool hub (52).
- 13. The grinding machine insert tool of claim 12, characterized in that at least elongated slot (64, 66, 68) is made in the tool hub (52), which elongated slot has one wide region (58, 60, 62) and at least one narrow region (70, 72, 74).
- 14. A grinding machine tool receptacle for a hand-guided angle grinding machine (10), having a slaving device (12, 14, 16, 300), by way of which an insert tool (18, 32) is operatively connectable to a drive shaft (54), characterized in that the insert tool (18, 32) is operatively connectable to the slaving device (14, 16, 300) via at least one detent element (24, 26, 302), supported movably counter to a spring element (20, 22), which detent element snaps into place in an operating position of the insert tool (18, 32) and fixes the insert tool (18, 32) by positive engagement, wherein the insert tool (18) is connected to the slaving (12, 14, 300) in the circumferential direction (34, 36) via at least a first element (24, 302) and in the axial direction (38) via at least a second element (40, 42, 306), and wherein at least one detent element (24, 302), extending in the axial direction (38), snaps into a recess (46, 48, 50), corresponding to the detent element (24, 302), of a tool hub (52) of the insert tool (18) in an operating position of the insert tool (18) and fixes the insert tool (18) in the circumferential direction (34, 36) by positive engagement.
- 15. A grinding machine tool receptacle fore hand-guided angle grinding machine (10), having a slaving device (12, 14, 16, 300), by way of which an insert tool (18, 32) is operatively connectable to a drive shaft (54), characterized in that the insert tool (18, 32) is operatively connectable to the slaving device (14, 16, 300) via at least one detent element (24, 26, 302), supported movably counter to a spring element (20, 22), which detent element snaps into place in an operating position of the insert tool (18, 32) and fixes the insert tool (18, 32) by positive engagement, wherein the insert tool (18) is connected to the slaving device (12, 14, 300) in the circumferential direction (34, 36) via at least a first element (24, 302) and in the axial direction (38) via at least a second element (40, 42, 306), and wherein at least one detent element (24) extending in the axial direction (38) is secured in a component (56) supported displaceably on the drive shaft (54) counter to the spring element (20).
- 16. A grinding machine tool receptacle for a hand-guided angle grinding machine (10), having a slaving device (12, 14, 16, 300), by way of which an insert tool (18, 32) is operatively connectable to a drive shaft (54), characterized in that the insert tool (18, 32) is operatively connectable to the slaving device (14, 16, 300) via at least one detent element (24, 26, 302), supported movably counter to a spring element (20, 22), which detent element snaps into place in an operating position of the insert tool (18, 32) and fixes the insert tool (18, 32) by positive engagement, wherein the insert tool (18) is connected to the slaving device (12, 14, 300) in the circumferential direction (34, 36) via at least a first element (24, 302) and in the axial direction (38) via at least a second element (40, 42, 306), and wherein the slaving device (12, 14, 300) has at least one fastening element (40, 42, 306), extending in the axial direction (38), which can be passed through at least one region (58, 60, 62) of an elongated slot (64, 66, 68) of a tool hub (52) of the insert tool (18) and in the elongated slot (64, 66, 68) is displaceable in a narrowed region (70, 72, 74) of the elongated slot (64, 66, 68), and by way of which the insert tool (18) is axially fixable in the elongated slot (64, 66, 68) via a contact face (76, 78, 310a) disposed on the fastening element (40, 42, 306).
- 17. The grinding machine tool receptacle of claim 16, characterized in that a component (82) forming a bearing face (80) for the insert tool (18), in the fastened state of the insert tool (18), has a recess (84) in the region of the elongated slot (64, 66, 68), into which recess part of the tool hub (52) is pressed elastically, in an operating position of the insert tool (18).
- 18. The grinding machine tool receptacle of claim 16, characterized in that the fastening element (42, 306) extending in the axial direction (38) is supported elastically displaceably in the axial direction (38) counter to a spring element (86, 312), for axially the insert tool (18).
- 19. A grinding machine tool receptacle for a hand-guided angle grinding machine (10), having a slaving device (12, 14, 16, 300), by way of which an insert tool (18, 32) is operatively connectable to a drive shaft (54), characterized in that the insert tool (18, 32) is operatively connectable to the slaving device (14, 16, 300) via at least one detent element (24, 26, 302), supported movably counter to a spring element (20, 22), which detent element snaps into place in an operating position of the insert tool (18, 32) and fixes the insert tool (18, 32) by positive engagement, wherein the insert tool (18) is connected to the slaving device (12, 14, 300) in the circumferential direction (34, 36) via at least a first element (24, 302) and in the axial direction (38) via at least a second element (40, 42, 306), wherein a collar (92), by way of which the insert tool (18) can be radially centered, is formed onto a component (90) of the slaving device (14, 300) that forms a bearing face (88) for the insert tool (18).
Priority Claims (1)
Number |
Date |
Country |
Kind |
100 17 458 |
Apr 2000 |
DE |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/DE01/01178 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO01/76822 |
10/18/2001 |
WO |
A |
US Referenced Citations (24)
Foreign Referenced Citations (6)
Number |
Date |
Country |
1 577 422 |
Apr 1970 |
DE |
35 20 417 |
Dec 1986 |
DE |
196 50 364 |
Jun 1998 |
DE |
0 904 896 |
Mar 1999 |
EP |
2 235 586 |
Jan 1975 |
FR |
8804975 |
Jul 1988 |
WO |