The present invention relates to a grip member provided with electrothermal heater, which is secured to a handle of motorcycles and snowmobiles.
In handle grip members of motorcycles and snowmobiles used in cold districts, electric heating wires are installed within handle grip members made of synthetic rubber for warming hands of users as described in, for instance the following Patent Document 1. In this known handle grip member, an electric heating wire is wound helically around a core body made of a synthetic resin along a helical groove formed in the surface of the core body and the heating wire is covered with a synthetic rubber by molding.
In the known handle grip disclosed in the Patent Document 1, since the electric heating wire having a circular cross section is wound within the groove, there is formed gaps between the electric wire and the groove. Moreover, a surface of the assembly of the core body and heating wire is not flat, but has configuration with depressions and protrusions. In order to prevent such a configuration with depressions and protrusions from being transferred to a hand of a user, it is necessary to mold the synthetic rubber to have a larger thickness. Then, it is apparent that heat generated by the electric heating wire could not be transferred to the user's hand effectively.
The present applicant has filed a Japanese patent application No. 2004-363413, in which a metal conductor strip having a given width is helically wound around a core body along a flat groove formed in a surface of the core body.
The Patent document 1: U.S. Pat. No. 4,990,753
In the grip member disclosed in the above mentioned prior application, an end of the conductor strip might be removed from the flat groove and protrude upwardly. Then, upon molding a synthetic rubber cover, the end of the conductor strip might injure the synthetic rubber cover and protrude from the synthetic rubber cover or the synthetic rubber cover might be thin at a portion where the end of the conductor strip extends outwardly. This might affect the insulating property of the synthetic rubber cover.
The present invention has for its object to provide a grip member provided with electrothermal heater in which the above mentioned problems can be overcome by preventing the end of the conductor strip from extruding upwardly.
According to the invention, in order to achieve the above mentioned object, a grip member provided with electrothermal heater comprising a cylindrical core body which is made of a synthetic resin and has a flat and shallow groove having a given width formed spirally in a surface of the core body, and a metal strip having a width slightly smaller than a width of said flat and shallow groove and being embedded within said flat and shallow groove, said metal strip generating heat by supplying an electric current through the metal strip, characterized in that a locking member is provided at an end of said flat and shallow groove for fixing an end of the metal strip at position.
In the grip member provided with electrothermal heater according to the invention, since the metal strip is installed within the flat and shallow helically formed groove such that the end of the metal strip is locked at position by the locking member provided on the core body, the end of the metal strip is effectively prevented from protruding outwardly upon molding the synthetic rubber cover.
1 core body
2 ring-shaped portion
3 guide portion
4 flat and shallow groove
7 locking member
8 power supply wire guide recess
10 cable guide recess
21 metal strip
21
a end portion
21
b start portion
22
a,
22
b power supply wire
23 power supply cable
24 synthetic rubber
Now the present invention will be explained in detail with reference to the embodiment shown in the drawings.
In the outer surface of the core body 1 there is further formed a longitudinal power supply wire guide recess 8 for guiding a power supply wire which is used to supply an electric current to the metal strip to be explained later. A depth of the power supply wire guide recess 8 is larger than a depth of the flat and shallow groove 4. A number of openings 9 are formed in a surface area of the core body 1 except for the flat and shallow groove 4, said openings extending from the outer surface of the core body 1 to an inner surface of the core body.
The guide portion 3 includes a power supply cable guide recess 10 and a supporting lugs 11 is provided in a part of power cable guide recess 10 for preventing movement of the power supply wire to the outside. Furthermore, the power cable guide recess 10 is formed in a U-shape manner around a wire direction converting portion 12. On an outer surface of the wire direction converting portion 12, there are formed ridges 13 extending in a longitudinal direction of the core body 1 for preventing undesired slip of the power supply wire.
On the inner surface of the core body 1, there are formed a plurality of protrusions 14 each having a mountain shape cross section, said protrusions extending in the longitudinal direction of the core body 1 and serving to improve adherence of a synthetic rubber to the core body 1 upon molding.
A power supply cable 23 including two power supply wires 22a and 22b is introduced into the cable guide recess 10 and is turned around the direction converting portion 12. The power supply wire 22a extending from the cable 23 is connected by soldering to an end portion 21b of the metal strip 21 around the ring-shaped portion 2. The other power supply wire 22b is extended with a long distance and is inserted into the power supply wire guide recess 8 before the metal strip 21 is inserted into the flat and shallow groove 4. An end of the power supply wire 22b is secured by soldering to the other end portion 21a of the metal strip 21.
The cable 23 including the power supply wires 22a and 22b is inserted into the cable guide recess 10 and is turned around the direction converting portion 12 by 180° such that the cable faces in a direction parallel to a direction in which the cable 23 is introduced. Therefore, even if the cable 23 is pulled outwardly, the cable 23 could not be drawn from the grip member due to the function of the ridges 13. Moreover, any lateral movement of the power supply wires 22a and 22b could be prevented by wire supporting lugs 11.
In the grip member according to the invention, undesired jump-up of the end portion 21a of the metal strip 21 can be effectively prevented by the locking member 7, and therefore the end portion 21a could not be protruded outwardly from the injection-molded synthetic rubber 24. It should be noted that a cylindrical synthetic rubber according to the invention can be made by a process other than injection molding and, even such a synthetic rubber is inserted into a core body, a cut of the synthetic rubber by a jump-up portion of a metal strip is not realized.
The grip member manufactured in the manner explained above may be secured to a hand pipe of a motorcycle. When en electric current flows to the metal strip 21 via the power supply wires 22a and 22b, heat generated from the metal strip 21 can be effectively transferred to a hand of a user.
Number | Date | Country | Kind |
---|---|---|---|
2006-147441 | May 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2007/060529 | 5/23/2007 | WO | 00 | 7/15/2009 |