The invention relates to a gripper snorkel, and in particular to a gripper snorkel arrangement being configured to operatively terminate an interface between a gripper unit and a packaging container.
Individual packaging containers, such as liquid food packaging containers, are typically produced from a carton-based material and filled using a high-speed filling machine. When the filled, formed, and sealed packaging containers are unloaded from the filling machine they are typically transferred to a cardboard packer in which a predetermined number of packaging containers are stacked in a packing pattern and placed in a case made from a cardboard blank, or to a wrapping machine or similar equipment that encloses groups of packaging containers.
During these operations there is a need to move the packaging containers from one location to another. For example, packaging containers need to be moved from the filling machine (or any conveyor associated thereto) to the cardboard packer (or any conveyor associated thereto).
In order to move packages from one area to another within industrial machine equipment, a robot arm can be used. The robot arm may be programmed to move in three or four dimensions. At the distal end of the robot arm, a gripper is arranged providing an interface between the machine and the packaging container.
In these fast paced manufacturing environments there will be failures and due to e.g. damaged cardboard blanks, packages falling, misalignment etc. The time to restore the production line is called Mean Time to Restore, MTTR and is crucial. Robotic solutions to restore a production line exist. However, these are typically time consuming due to difficulties in accurately removing the cause of the fault or they result in a large number of discarded production units since whole sets of units are discarded due to one or a few misplaced or damaged packaging containers. In other production environments, an operator is alerted and has to manually interact with the production line in order to get it up and running after a failure. Apart from being costly and time consuming, having operator interaction may increase the risk of contamination when handling food products.
The restoration of the production line consequently has to be fast, without human interaction and specifically to reduce the number of discarded packaging units.
There is thus a need for an improvement to a gripper unit, providing solutions or mitigations to the problems mentioned above.
An object of the present invention is to provide a new type of machine interface termination which is improved over prior art and which eliminates or at least mitigates the drawbacks discussed above. More specifically, an object of the invention is to provide a gripper snorkel arrangement configured for use on a gripper unit of a robotic arm, such that by using the snorkel arrangement misaligned or misplaced packaging containers are removed and manufacturing line restored to a working state. These objects are achieved by the technique set forth in the appended independent claims with preferred embodiments defined in the dependent claims related thereto.
According to a first aspect, a gripper snorkel arrangement for use on a gripper unit of a robotic arm is provided. The gripper snorkel arrangement comprises an interface plate and a snorkel. The interface plate is provided with at least one hole in fluid communication with an inner lumen of the snorkel.
In one variant of the gripper snorkel arrangement, an open end of the snorkel is terminated by a flexible sealing gasket. The flexible sealing gasket provides an extension to the inner lumen of the snorkel. This is beneficial since the flexible sealing gasket is typically more flexible than the snorkel which enables the snorkel to engage with items, such as packaging containers at a higher degree of misalignment than if the sealing gasket was not used.
In a further variant of the gripper snorkel arrangement, the snorkel extends in a plane substantially parallel to a plane of the interface plate. This is useful and beneficial since it allows an interface angle between the robotic arm and an item to be substantially 90 degrees shifted when using the gripper snorkel arrangement.
In yet another variant of the gripper snorkel arrangement, the snorkel is further configured with a movable section providing an movable extension to the inner lumen of the snorkel. This is beneficial since it allows the gripper snorkel arrangement to compensate for an amount of over-travel when used to engage with packaging containers.
One variant of the gripper snorkel presents the interface plate as configured to engage with a plurality of suction cups of a gripper unit arranged on the robotic arm. The arrangement is such that at least one of said holes is in fluid communication with at least one of the plurality of suction cups and at least one other of the suction cups is used to attach the interface plate, and thereby the gripper snorkel arrangement, to the gripper unit by means of a suction force. Having the gripper unit to carry the gripper snorkel arrangement is beneficial since the gripper unit is something that can be used in normal production and this can then be configured to address issues and misplaced items by attachment of the gripper snorkel arrangement.
In a second aspect, a gripper assembly configured to be used on a gripper unit of a robotic arm, is introduced. The gripper assembly consequently comprises a gripper unit and at least one vacuum suction cup. The gripper unit is connected to the robotic arm. Furthermore, the gripper assembly comprises a gripper snorkel arrangement comprising a snorkel with an inner lumen. The gripper snorkel arrangement is operatively terminating the gripper unit. The inner lumen is arranged to be in fluid communication with said at least one vacuum suction cup of the gripper unit.
In one variant of the gripper assembly, the gripper snorkel arrangement is the gripper snorkel arrangement in any variant or aspect previously presented.
In a third aspect, a method for selectively removing a misplaced packaging container from a misplacement location is disclosed. The method comprises connecting a gripper snorkel arrangement to a robotic arm, and thereby forming a gripper assembly. Further, the method comprises moving the robotic arm to position the gripper snorkel arrangement proximate to the misplaced packaging container, and gripping the misplaced packaging container by applying a suction force by means of the gripper snorkel arrangement. The method also comprises moving the robotic arm while gripping said misplaced packaging container to position the misplaced packaging container at a location distanced from the misplacement location, and releasing the misplaced packaging container by de-activating the suction force.
In one variant of the method, the misplacement location is at a secondary package. This is beneficial since this allows the selective removal of misaligned, damaged or misplaced packaging containers form the secondary package.
In another variant of the method, the misplacement location is at a conveyor. This is beneficial since this allows the selective removal of misaligned, damaged or misplaced packaging containers form the conveyor.
In yet another variant of the method, the step of connecting the gripper snorkel arrangement to the robotic arm comprises moving the robotic arm to an idle location of the gripper snorkel arrangement. This is beneficial since the gripper snorkel arrangement may be securely stored at the idle location when not used by the robotic arm.
In a further variant of the method, it further comprises disconnecting the gripper snorkel arrangement from the robotic arm. This is beneficial since it frees the robotic arm to commence whatever task it was performing prior to starting the method.
In an even further variant of the method it further comprises, before the step of disconnecting the gripper snorkel arrangement, returning the robotic arm to the idle location of the gripper snorkel arrangement. This is beneficial since the gripper snorkel arrangement may be securely stored at the idle location when not used by the robotic arm.
In another variant of the method, the gripper snorkel arrangement is the gripper snorkel arrangement as previously presented and/or the gripper assembly is the gripper assembly as previously presented.
In a fourth aspect, a non-transitory computer-readable storage medium is presented. The non-transitory computer-readable storage medium is storing one or more programs configured for execution by one or more processors, the one or more programs comprising instructions for performing the method according to any variant or aspect previously presented.
Embodiments of the invention will be described in the following; references being made to the appended diagrammatical drawings which illustrate non-limiting examples of how the inventive concept can be reduced into practice.
Hereinafter, certain embodiments will be described more fully with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed only as limited to the embodiments set forth herein; rather, these embodiments are provided by way of example so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art, such as it is defined in the appended claims, to those skilled in the art.
Starting from
The robotic arm 5 is arranged in a machine environment exemplified, such as between a filling machine and secondary package 40 or other type of equipment. The term “secondary package” should be construed as packaging intended to contain one or more packaging containers filled with a product. One non-limiting example is the production line 1 of
The robotic arm assembly 5 is configured to operate at very high speed; from an idle position, it must be capable of performing the following motion sequence: arranging the gripper unit 10 in close proximity to the approaching packaging container 20, activating the gripper unit 10 in order to attach the packaging container 20 to the gripper unit 10, moving the gripper unit 10 and the attached packaging container 20 to the desired position, releasing the packaging container 20 by deactivating the gripper unit 10 and returning to the idle position.
A controller 50 is therefore provided and connected to the gripper unit 10 in order to control activation and deactivation of the gripper unit 10. In some embodiments, the controller 50 is also in communication with the robotic arm 5.
The controller 50 preferably comprises a non-transitory computer-readable storage medium, storing one or more programs configured for execution by one or more processors, the one or more programs comprising instructions for controlling the gripper unit 10.
The gripper unit 10 may be any suitable gripping means for interfacing with the planar panel 21 of a packaging container 20. In one embodiment, the gripper unit 10 is realized as a device capable of exerting a controllable suction or vacuum at the planar panel 21 of a packaging container 20. The control of the suction/vacuum may be in a straight forward on/off manner meaning the vacuum suction is activated and deactivated. In the coming sections, a comparably more advanced embodiment of the gripper unit 10 will be disclosed, at it should be emphasized that this comparably more advanced gripper unit is not mandatory for implementing the disclosed invention.
Now turning to
The gripper unit 10 comprises a housing 11 and a vacuum distribution unit 12. The vacuum distribution unit 12 is moveable in relation to the housing 11 and comprises at least one suction cup 13. In the shown example, the vacuum distribution unit 12 comprises two spaced apart suction cups 13 for attaching to the packaging container 20 by applying vacuum, and one control suction cup 14.
All suction cups 13, 14 are preferably activated simultaneously. This is particularly the case when the suction cups 13, 14 share a common air supply. By activation of the control suction cups 13, 14, the vacuum distribution unit 12 is moved towards the housing 11, in the direction indicated by the block arrows in
In the active position, as shown in
The gripper unit 10 is used to collate individual packaging containers 20 while they are in motion, necessitating the activation of the suction cups 13. The vacuum operated suction cups 13 need to engage with the packaging containers that they are picking in order to attain a seal, and therefore a robust grip.
Should the suction cup 13 stand out from the housing 11 (and ready to contact a packaging container), it would possibly impede the collection of the packaging container. Thus, the gripper unit 10 described herein is configured to retract the suction cups 13, leaving a “clean” housing surface that does not impede packaging container movement.
In fact, the suction cups 13 are controlled to protrude to ensure the suction cups 13 meet the packaging container before the housing 11. The suction cups 13 are retracted by cutting off air supply to vacuum generators (not shown), in order to ensure the suction cups 13 do not interfere with packaging containers 20 being placed.
In the embodiment shown in
During operation, placement of the packaging container will be stable as the suction cups 13 withdraw from the packaging container, into the housing 11, as the vacuum is released. This is achieved by de-activating the control suction cup 14 and the suction cups 13 simultaneously, whereby the vacuum distribution unit 12 is allowed to return to its idle position of
In
From the above, it can be deduced that the gripper unit 10 is adapted to engage with a panel 21 of a packaging container 20 at a predetermined angle. This is the normal mode of operation and works fluently and well until there is a misalignment of the packaging container 20. A misaligned packaging container 20 will be referred to as a misplaced packaging container 20′ and this is to comprise all packaging containers 20′ placed in such a way, or in such a location, that they can't be gripped directly by the gripper unit 10. Returning to
Staying with
Turning to
The open end 122 of the snorkel 120 may, in embodiments, be provided with a sealing gasket 123. The sealing gasket 123 is arranged to extend the inner lumen 125 of the snorkel 120. The sealing gasket 123 will enable the gripper snorkel arrangement 100 to grip misplaced packaging containers 20′ who do not present a panel 21 aligned with the open end 122 of the snorkel 120. Preferably, the sealing gasket 123 is made from a flexible material. The flexibility of the material, the dimensions of the snorkel 120 and the amount of extension the sealing gasket 123 provided to the inner lumen 125 of the snorkel will contribute in determining the allowable misalignment between the open end 122 of the snorkel 120 and the panel 21 to be engaged with on the misplaced packaging container 20′. Consequently, virtually any misalignment of the misplaced packaging container 20′ is allowed when the gripper snorkel arrangement 100 is used to selectively remove misplaced packaging containers 20′.
The fluid connection between the holes 115 and the inner lumen 125 of the snorkel 120 can be used to also mechanically fasten the snorkel 120 to the interface plate 110. There may be any number of holes and as seen in the exemplary embodiment of
In one embodiment of the snorkel arrangement 100, the snorkel 120 is configured with a movable section 120′. The movable section 120′ is movable along a direction of the extension of the snorkel 120. The movable section 120′ is part of the snorkel and extends the inner lumen 125 of the snorkel 120. The movable section 120′ is movable in relation to the interface plate 110 of the gripper snorkel arrangement 100. The movable section 120′ is movable such that it moves along the inner lumen 125 of the snorkel 120 and may be arranged partly inside the snorkel 120, where it will be movable to be located more or less inside the snorkel, i.e. provide more or less extension to the inner lumen 125 of the snorkel 120. The movable section 120′ may be spring loaded such that when a force is applied in the extension direction of the snorkel 120, the movable section 120′ is compressed into the snorkel 120 such that a length of the snorkel 120 is reduced and a spring is biased. When the force is reduced or removed, the spring releases its tension and the movable section 120′ returns to its previous position. Optionally, the movable section 120′ may be placed at an extended position by gravitational force. The feature of the movable section 120′ is beneficial, since it allows the snorkel 120 to be deformed along its extension axis when e.g. an over-travel occurs in relation to a packaging container 20, 20′ to be removed.
The gripper snorkel arrangement 100 may be used as an alternative interface between the robotic arm 5 and a packaging container 20 or a misplaced packaging container 20′. This may be achieved by having the robotic arm provided with an interface that can attach the gripper snorkel arrangement 100. The attachment may be achieved by means of e.g. clamping or hooking. In one embodiment, the gripper snorkel arrangement 100 is attached to the robotic arm by means of suction cups 13. These suction cups 13 may be provided on a gripper unit 10 as previously presented. Other devices may be used and the gripper unit 10 should be seen as one possible enablement. However, the gripper unit 10 will be used to exemplify one way of attaching the gripper snorkel arrangement 100 to the robotic arm 5.
With reference to
Upon initiation, the gripper snorkel arrangement 100 is connected 310 to the robotic arm 5. If the robotic arm 5 is provided with a gripper unit 10, this forms a gripper assembly 200 attached to the robotic arm 5. The connection 310 of the gripper snorkel arrangement may be achieved by applying a suction force at areas of the interface plate 110 of the gripper snorkel arrangement 100 not being provided with holes 115. In embodiments of the method 300, wherein the robotic arm 5 being provided with a gripper unit 10, the gripper unit 10 is used to connect 310 the gripper snorkel arrangement as detailed in previous sections. As mentioned earlier, the gripper snorkel arrangement 100 may, before connecting 310 to the robotic arm 5, be located at the idle location 60. In such embodiments, the step of connecting 310 the gripper snorkel arrangement 100 to the robotic arm may comprise moving 315 the robotic arm 5 to the idle location 60 of the gripper snorkel arrangement 100 before connecting 310 the gripper snorkel arrangement 100.
With the gripper snorkel arrangement 100 attached to the robotic arm 5, the robotic arm 5 is moved 320 to position the gripper snorkel arrangement 100 proximate to the item to be moved. As mentioned, the item to be moved may be e.g. a misplaced packaging container 20′, a packaging container 20 or any form or debris interfering with desired operation. In one embodiment of the method 300, the item to be moved is a misplaced packaging container 20′.
The item to be moved is gripped 330 in order to be able to move it away from its misplacement location 30, 40. The gripping 330 is typically enabled by applying a suction force by means of the gripper snorkel arrangement 100. In one embodiment of the method 300, this is achieved as explained earlier, by having the gripper unit 10 apply suction force by means of suction cup(s) 13 arranged at the holes 115 of the gripper snorkel arrangement 100.
The robotic arm 5, now gripping 330 the item to be moved, is moved 340 to position the item to be moved at a location where the item may be placed without interfering with the production process. The location is typically a location remote from the misplacement location 30, 40. The location may be any suitable location e.g. a floor of the facility housing the production line 1, the location of a garbage container, the location of a container for goods to be manually handled etc. In other embodiments, a chute may be present, where the packaging containers 20, 20′ may be dropped. This would allow an operator or other robotic arm to select undamaged package containers 20, 20′ and return them to production flow.
At the location where the item may be placed without interfering with the production process, the item to be moved is released 350 from the gripper snorkel arrangement 100. This is achieved by de-activating the suction force such that the item to be moved is released. In the embodiment of method 300, wherein the gripper unit 10 applies suction force by means of suction cup(s) 13, this is achieved by the gripper unit 10 reducing or removing the suction force from the suction cup(s) 13 arranged at the holes 115 of the gripper snorkel arrangement 100.
The method 300 may further comprise the step of disconnecting 360 the gripper snorkel arrangement 100 from the robotic arm 5. In embodiments wherein the robotic arm 5 comprises the gripper unit 10, this may be achieved by the gripper unit reducing or removing the suction force that is applied to areas of the interface plate 110 of the gripper snorkel arrangement 100 not being provided with holes 115. The step of disconnecting 360 the gripper snorkel arrangement 100 may, in embodiments wherein the gripper snorkel arrangement was initially located at the idle location 60, comprise moving the robotic arm 5 to position the gripper snorkel arrangement at the idle location 50 prior to disconnecting 360 the gripper snorkel arrangement 100.
In one embodiment, the location where the item may be placed without interfering with the production process and the idle location 60 of the gripper snorkel arrangement 100 are proximate to one another. In this embodiment, the step of releasing 350 the item to be moved and disconnecting the gripper snorkel arrangement 100 can be combined to further reduce the time it takes to restore the production line 1.
It should be noted that the method 300 described with reference to
In
Number | Date | Country | Kind |
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20162405.3 | Mar 2020 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/055607 | 3/5/2021 | WO |