GRIPPING APPARATUS AND DEVICES FOR PLUGGING OF PIPES, ORIFICES OR CONNECTING

Abstract

The disclosure relates to a gripping plug for use in a pipe wherein the pipe defines an inside radius, having a body of the gripping plug; an angled slot defined on the body; a first discrete gripping device slidably engaged with the angled slot and biased beyond the inside radius of the pipe; a wedge cone of the gripping plug; and a second discrete gripping device slidably engaged with the wedge code, wherein the second discrete gripping device is disengaged with the inside radius of the pipe.

Description

STATEMENTS REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not Applicable.

NAMES OF THE PARTIES TO A JOINT RESEARCH AGREEMENT

Not Applicable.

BACKGROUND

Technical Field: Plugging systems for plugging pipes in, for example but not limited to, refineries, petro-chemical plants, and power plants.

BRIEF SUMMARY

A gripping apparatus for use in gripping a pipe, for holding forces, or restraining relative movement. The pipe defines an inside radius. The gripping apparatus has an outer surface where the outer surface may define a transition surface or a curve. In certain embodiments the transition surface or curve may have a radius less than or equal to the inside radius of the pipe. The gripping apparatus may also be for use: in securing to a pipe for hydro testing between seals; double isolation and pressure monitoring between seals; subsea anchoring for flushing out sand and saltwater to prevent sand from building up on the gripping apparatus over time.

The disclosure relates to a gripping plug for use in a pipe wherein the pipe defines an inside radius, having a body of the gripping plug; an angled slot defined on the body; a first discrete gripping device slidably engaged with the angled slot and biased beyond the inside radius of the pipe; a wedge cone of the gripping plug; and a second discrete gripping device slidably engaged with the wedge code, wherein the second discrete gripping device is disengaged with the inside radius of the pipe.

As used herein the term “pipe” shall refer to a conduit, pipe, tubular, duct, casing and/or the like. As used herein the term “connection” shall or may include plugging at such connection. As used herein the term “a retracted position” with regards to a discrete gripper shall refer to any position wherein the discrete gripper is not fully extended to grip the pipe, and may include partially extended and partially retracted positions of a discrete gripper.

As used herein, the term “gripping apparatus” shall also refer to “sealed gripping apparatus” as used at least for plugging, connecting, sealing, and anchorage, including for subsea applications. A gripping plug may include a “gripping apparatus” and/or a “sealed gripping apparatus” as referred to herein.

The following are herein incorporated by reference in their entirety: U.S. Pat. No. 9,927,058 “Gripping Apparatus and Devices for Plugging of Pipes, Orifices or Connecting” issued on Mar. 27, 2018; U.S. Pat. No. 9,810,364 “Gripping Apparatus and Devices for Plugging of Pipes, Orifices or Connecting” issued on Nov. 7, 2017; U.S. Pat. No. 10,746,339 “Gripping Apparatus and Devices for Plugging of Pipes, Orifices or Connecting” issued on Aug. 18, 2020; U.S. Provisional Patent Application No. 62/771,723 “Gripping Apparatus and Devices for Plugging of Pipes, Orifices or Connecting” as filed on Nov. 27, 2018; U.S. Provisional Patent Application No. 62/258,311 “Gripping Apparatus and Devices for Plugging of Pipes, Orifices or Connecting” as filed on Nov. 20, 2015; U.S. Provisional Patent Application No. 62/313,376 “Gripping Apparatus and Devices for Plugging of Pipes, Orifices or Connecting” as filed on Mar. 25, 2016; U.S. Provisional Patent Application No. 62/366,591 “Gripping Apparatus and Devices for Plugging of Pipes, Orifices or Connecting” as filed on Jul. 25, 2016; International Patent Application No. PCT/US2018/067165 “Gripping Apparatus and Devices for Plugging of Pipes, Orifices or Connecting” as filed on Dec. 21, 2018; U.S. Provisional Patent Application No. 62/866,320 “Gripping Apparatus and Devices for Plugging of Pipes, Orifices or Connecting” as filed on Jun. 25, 2019; U.S. Pat. No. 11,391,404 “Gripping apparatus and devices for plugging of pipes, orifices or connecting” as issued on Jul. 19, 2022; U.S. Pat. No. 11,408,549 “Gripping apparatus and devices for plugging of pipes, orifices or connecting” as issued on Aug. 9, 2022; U.S. Pat. No. 11,408,548 “Gripping Apparatus and Devices for Plugging of Pipes, Orifices or Connecting” as issued on Aug. 9, 2022; and U.S. patent application Ser. No. 17/675,608 “Gripping apparatus and devices for plugging of pipes, orifices or connecting” as filed on Feb. 18, 2022.

BRIEF DESCRIPTION OF THE DRAWINGS

The exemplary embodiments may be better understood, and numerous objects, features, and advantages made apparent to those skilled in the art by referencing the accompanying drawings. These drawings are used to illustrate only exemplary embodiments, and are not to be considered limiting of its scope, for the disclosure may admit to other equally effective exemplary embodiments. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.

FIG. 1 depicts a perspective view of a gripping plug according to one embodiment within a cross-section of pipe with balls gripping the pipe.

FIG. 2 depicts another perspective view of the embodiment of FIG. 1 showing the gripping apparatus in cross-section.

FIG. 2A is a view similar to FIG. 2 with the conventional plugging device in cross-section.

FIG. 3 depicts an enlarged perspective view of the embodiment of FIG. 1 showing the balls retracted, retracting, or just prior to release.

FIG. 4 depicts an enlarged perspective view of the embodiment of FIG. 1 showing the balls extended for active gripping.

FIG. 5 depicts a schematic perspective view of another embodiment having a gripping pad in conjunction with a ball.

FIG. 6 depicts a schematic perspective view of another embodiment depicting a pocket or channel insert for use with balls.

FIG. 7 depicts a schematic perspective view of pocket or channel insert according to another embodiment.

FIG. 8 depicts a schematic perspective view of pocket or channel insert according to another embodiment.

FIG. 9 depicts a schematic perspective view of pocket or channel insert according to another embodiment.

FIG. 10 depicts a schematic perspective view of an embodiment of ball bore inserts mounted to insert ring.

FIG. 10A depicts a schematic perspective view of an alternative embodiment of a gripping apparatus of a hardened ball sleeve design/type.

FIG. 11 depicts a schematic perspective view of an embodiment of gripping apparatus used separately as a safety stop to block the pipe inner diameter to keep a plug from ejecting.

FIG. 12 depicts a schematic perspective view of an embodiment of multiple ball bore inserts on multiple joined insert plates.

FIG. 13 depicts a schematic perspective view of an embodiment of balls on one cone per row of balls single spring cam actuated.

FIG. 14A depicts a perspective view of an exemplary embodiment of a disk.

FIG. 14B depicts a perspective view of an exemplary embodiment of a roller.

FIG. 15 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with disks having the disks individually extended into gripping position.

FIG. 16 depicts a sectional schematic perspective view of the exemplary embodiment of FIG. 15 showing the gripping apparatus with individual spring actuation of the individually extended disks.

FIG. 17 depicts a sectional schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with disks with individual spring pin shoe actuation on the individual disks.

FIG. 18 depicts a schematic perspective view of the exemplary embodiment of the FIG. 17 gripping apparatus with individually actuated disks each actuated for engaging the pipe (shown in cross-section).

FIG. 19 depicts a sectional schematic perspective view of the exemplary embodiment of the FIGS. 17 and 18 gripping apparatus with the spring pin shoe and disk for engagement of the pipe, and the center or section of the wedge slot.

FIG. 20 depicts a schematic perspective view of an exemplary embodiment similar to FIG. 15 of a plugging device and a gripping apparatus with rollers extended individually for gripping the geometry of the inner diameter of the pipe.

FIG. 21 depicts a sectional schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with individually or independently actuated rolling wedge jaws.

FIG. 22 depicts a partial sectional schematic perspective view of an exemplary embodiment similar to FIG. 21 of a gripping apparatus with wedge jaw(s) removed to represent the linear roller assembly.

FIG. 23 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with wedge jaws retracted.

FIG. 24 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with wedge jaws actuated.

FIG. 25 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with wedge jaws retracted.

FIG. 26 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with wedge jaws actuated.

FIG. 27 depicts a front perspective view of an exemplary embodiment of a wedge jaw.

FIG. 28 depicts a bottom perspective view of an exemplary embodiment of a wedge jaw.

FIG. 29 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with balls actuated.

FIG. 30 depicts a schematic perspective view in cross-section of the exemplary embodiment of a gripping apparatus of FIG. 29 with balls actuated.

FIG. 31 depicts a schematic perspective view in section of the exemplary embodiment of a gripping apparatus of FIGS. 29-30 with balls retracted.

FIG. 32 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with rollers at least partially retracted.

FIG. 33 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with rollers of FIG. 32 showing rollers individually or independently at least partially actuated or actuated to grip the inner diameter of the pipe (shown in cross-section).

FIG. 34 depicts an enlarged schematic top end view or end sectional view of the exemplary embodiment of a gripping apparatus with rollers of FIGS. 32-33, not within the tube.

FIG. 35 depicts a schematic perspective view, partially in section, of an alternate exemplary embodiment of a gripping apparatus with sliding jaws.

FIG. 36 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus for external gripping with balls at least partially actuated.

FIG. 37 depicts a perspective view of an exemplary embodiment of a wedge jaw.

FIG. 38 depicts a top view of the embodiment shown in FIG. 37.

FIG. 39 depicts a side-end view of the embodiment shown in FIGS. 37-38.

FIG. 40 depicts a side view of the embodiment shown in FIGS. 37-39.

FIG. 41 depicts a schematic sectional perspective view of an alternate exemplary embodiment of a gripping apparatus with wedge jaws.

FIG. 42 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with wedge jaws.

FIG. 43 depicts a schematic sectional perspective view of an alternate exemplary embodiment of a gripping apparatus with wedge jaws.

FIG. 44 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with wedge jaws.

FIG. 44A is similar to FIG. 44 and shows a sectional perspective view of a front gripping apparatus with independently self-actuated jaws having the jaws retracted.

FIG. 44B is similar to FIG. 44 and shows a perspective view of a rear gripping apparatus with independently self-actuated jaws having the jaws actuated.

FIG. 44C is similar to FIG. 44A and shows a sectional perspective view of a rear gripping apparatus with independently self-actuated jaws having the jaws retracted.

FIG. 45 depicts a perspective view of an exemplary embodiment of a wedge jaw having an exemplary embodiment of texturing.

FIG. 46 depicts a perspective view of an exemplary embodiment of a wedge jaw having an exemplary embodiment of texturing.

FIG. 47 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with individually or independently actuated wedge jaws with the wedge jaws extended.

FIG. 48 depicts a sectional schematic perspective view of an exemplary embodiment according to FIG. 47 of a gripping apparatus with wedge jaw(s) extended to engage.

FIG. 49 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with a wedge jaw.

FIG. 50 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with independently self-actuated wedge jaw(s) retracted.

FIG. 51 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with independently self-actuated wedge jaw(s) extended to engage.

FIG. 52 depicts a schematic perspective view of an alternate exemplary embodiment of a gripping apparatus with independently self-actuated wedge jaw(s) extended to engage/lift the pipe.

FIG. 53 depicts a perspective view of an exemplary embodiment of a collectively actuated and retracted gripping apparatus having at least one discrete gripping device with a textured outer surface with two wedge cones.

FIG. 54 depicts a schematic sectional perspective view of the embodiment shown in FIG. 53.

FIG. 55 depicts a perspective view of an alternate exemplary embodiment of a collectively actuated and retracted gripping apparatus having at least one discrete gripping device with a textured outer surface with two wedge cones.

FIG. 56 depicts a perspective view of an alternative exemplary embodiment of a collectively actuated and retracted gripping apparatus having at least one discrete gripping device with a textured outer surface having a single wedge cone.

FIG. 57 depicts a schematic sectional perspective view of the embodiment shown in FIG. 56.

FIG. 58 depicts an enlarged partial perspective view of an exemplary embodiment of a discrete gripping device on a conical wedge of a collectively actuated and retracted gripping apparatus.

FIG. 59 depicts a perspective view of an exemplary embodiment of a collectively actuated and retracted gripping apparatus having at least one discrete gripping device with a textured outer surface with a facetted wedge cone.

FIG. 60 depicts a schematic sectional perspective view of an exemplary embodiment of a collectively actuated-retracted and instantly gripping apparatus.

FIG. 61 depicts a schematic sectional perspective view of an exemplary embodiment of a collectively actuated-retracted and instantly gripping apparatus partly inserted into a pipe.

FIG. 62 depicts a schematic sectional perspective view of an exemplary embodiment of a collectively actuated-retracted and instantly gripping apparatus partly inserted into a pipe.

FIG. 63 depicts a schematic sectional perspective view of an exemplary embodiment of a collectively actuated-retracted and instantly gripping apparatus inserted into a pipe, wherein at least one discrete gripping device is placed to the desired depth within the pipe.

FIG. 64 depicts a schematic sectional perspective view of an exemplary embodiment of a collectively actuated-retracted and instantly gripping apparatus or plug inserted into a pipe, wherein the gripping apparatus or plug is collectively actuated and engaged with the pipe inner diameter.

FIG. 65 depicts a schematic sectional perspective view of an exemplary embodiment of a collectively actuated-retracted and instantly gripping apparatus or plug inserted into a pipe, wherein the gripping apparatus or plug is collectively retracted from the pipe inner diameter.

FIG. 66 depicts a perspective view of an exemplary embodiment of a collectively actuated-retracted and instantly gripping apparatus having at least one discrete gripping device with a textured outer surface.

FIG. 67 depicts a perspective view of an exemplary embodiment of a gripping plug apparatus, wherein the gripping plug apparatus is in an extended position.

FIG. 68 depicts a perspective view of an exemplary embodiment of the gripping plug apparatus of FIG. 67 having two discrete grippers and two wedge cone segments removed from the view for illustrative purposes, wherein the gripping plug apparatus is in an extended position.

FIG. 69 depicts a perspective view of an exemplary embodiment of the gripping plug apparatus of FIG. 67, wherein the gripping plug apparatus is in an extended position, showing the gripping plug apparatus in cross section.

FIG. 70 depicts a perspective view of an exemplary embodiment of the gripping plug apparatus of FIG. 67, wherein the gripping plug apparatus is in a retracted position.

FIG. 71 depicts a perspective view of an exemplary embodiment of the gripping plug apparatus of FIG. 70 having two discrete grippers and two wedge cone segments removed from the view for illustrative purposes, wherein the gripping plug apparatus is in a retracted position.

FIG. 72 depicts a perspective view of an alternative exemplary embodiment of a gripping plug apparatus, wherein the discrete grippers are in retracted and partially extended/retracted positions.

FIG. 73 depicts an alternate perspective view of the alternative exemplary embodiment of the gripping plug apparatus of FIG. 72, wherein one discrete gripper is in a fully extended position, and one discrete gripper is in a fully retracted position, and showing the gripping plug apparatus in cross section.

FIG. 74A depicts a topside perspective view of an exemplary embodiment of a wedge cone segment.

FIG. 74B depicts an underside perspective view of an exemplary embodiment of the wedge cone segment of FIG. 74A.

FIG. 74C depicts an underside view of an exemplary embodiment of the wedge cone segment of FIG. 74A.

FIG. 74D depicts a side view of an exemplary embodiment of the wedge cone segment of FIG. 74A.

FIG. 74E depicts a topside view of an exemplary embodiment of the wedge cone segment of FIG. 74A.

FIG. 75 depicts an enlarged partial perspective view of an exemplary embodiment of a compression spring actuator for a gripping plug apparatus.

FIG. 76 depicts a perspective view of an exemplary embodiment of a discrete gripper for a gripping plug apparatus.

FIG. 77A depicts a side view of an alternative exemplary embodiment of a discrete gripper for a gripping plug apparatus.

FIG. 77B depicts an underside perspective view of an alternative exemplary embodiment of the discrete gripper of FIG. 77A.

FIG. 77C depicts an underside view of an alternative exemplary embodiment of the discrete gripper of FIG. 77A.

FIG. 77D depicts a topside perspective view of an alternative exemplary embodiment of the discrete gripper of FIG. 77A.

FIG. 77E depicts a topside view of an alternative exemplary embodiment of the discrete gripper of FIG. 77A.

FIG. 78A depicts a side view of an alternative exemplary embodiment of a discrete gripper for a gripping plug apparatus.

FIG. 78B depicts an underside perspective view of an alternative exemplary embodiment of the discrete gripper of FIG. 78A.

FIG. 78C depicts an underside view of an alternative exemplary embodiment of the discrete gripper of FIG. 78A.

FIG. 78D depicts a topside perspective view of an alternative exemplary embodiment of the discrete gripper of FIG. 78A.

FIG. 78E depicts a topside view of an alternative exemplary embodiment of the discrete gripper of FIG. 78A.

FIG. 79 depicts a perspective view of an alternative exemplary embodiment of a gripping plug apparatus.

FIG. 80 depicts a perspective view of an alternate exemplary embodiment of a gripping plug apparatus, wherein the gripping plug apparatus is in a retracted position.

FIG. 81 depicts a perspective view of an alternate exemplary embodiment of the gripping plug apparatus of FIG. 80, wherein the gripping plug apparatus is in a retracted position, showing the gripping plug apparatus in cross section in a pipe.

FIG. 82 depicts a perspective view of an alternate exemplary embodiment of the gripping plug apparatus of FIG. 80, wherein the gripping plug apparatus is in an extended position, showing the gripping plug apparatus in cross section in a pipe.

FIG. 83 depicts a perspective view of an alternate exemplary embodiment of a gripping plug apparatus.

FIG. 84 depicts a perspective view of an alternate exemplary embodiment of the gripping plug apparatus of FIG. 83, showing the gripping plug apparatus in cross section.

FIG. 85 depicts a perspective view of an exemplary embodiment of a middle gripping plug apparatus between a double block and bleed plugging device.

FIG. 86 depicts a cross section view of the exemplary embodiment of a middle gripping plug device of FIG. 85.

FIG. 87 depicts an enlarged cross section view of the exemplary embodiment as shown in FIG. 86.

FIG. 88 depicts a perspective view of an alternative exemplary embodiment of a bi-directional gripping apparatus incorporated in the mid-section of a double block and bleed plugging device.

FIG. 89 depicts a cross section view of the alternative exemplary embodiment of a bi-directional gripping plug apparatus of FIG. 88.

FIG. 90 depicts a perspective view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, as in a position ready for installation within a pipe.

FIG. 91 depicts a perspective view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, as in a position as engaged within a pipe.

FIG. 92 depicts a perspective view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, as in a retracted position.

FIG. 93 depicts a cross section view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging,

FIG. 94 depicts a top view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, as in a position ready for installation within a pipe.

FIG. 95 depicts a side view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, as in a position ready for installation within a pipe.

FIG. 95A depicts an enlarged side view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, as in a position ready for installation within a pipe.

FIG. 96 depicts a top view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, as in a retracted position.

FIG. 97 depicts a side view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, as in a retracted position.

FIG. 97A depicts an enlarged side view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, as in a retracted position.

FIG. 98 depicts a side view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, at a minimum insertion depth within a pipe section.

FIG. 99 depicts a side view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, in an engaged or energized position within a pipe section.

FIG. 100 depicts a side view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, in a position for removal from a pipe section.

FIG. 100A depicts an enlarged side view of an exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, in a position for removal from a pipe section.

FIG. 101 depicts a perspective view of an alternative exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, wherein the unselected discrete gripping devices have counter springs, as in a position ready for installation within a pipe.

FIG. 102 depicts a perspective view of an alternative exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, wherein the unselected discrete gripping devices have a stud groove, as in a position ready for installation within a pipe.

FIG. 102A depicts an enlarged perspective view of the alternative exemplary embodiment of the gripping plug apparatus in FIG. 102.

FIG. 103 depicts a perspective view of an alternative exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, wherein the unselected discrete gripping devices are on a second wedge cone, as in a position ready for installation within a pipe.

FIG. 104 depicts a cross section view of an alternative exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, wherein the unselected discrete gripping devices are on a second wedge cone, as in a position ready for installation within a pipe.

FIG. 104A depicts an enlarged view of an alternative exemplary embodiment of the gripping plug apparatus in FIG. 104.

FIG. 105 depicts an enlarged cross section view of an alternative exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, wherein the unselected discrete gripping devices are on a second wedge cone, as in a position ready for installation within a pipe.

FIG. 106 depicts a cross section view of an alternative exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, wherein the unselected discrete gripping devices are on a second wedge cone, as in a fully actuated or engaged position.

FIG. 107 depicts a cross section view of an alternative exemplary embodiment of a gripping plug apparatus having selected discrete gripping devices which are instantly locking or engaging, wherein the unselected discrete gripping devices are on a second wedge cone, as in a retracted position.

DESCRIPTION OF EMBODIMENT(S)

The description that follows includes exemplary apparatus, methods, techniques, and instruction sequences that embody techniques of the inventive subject matter. However, it is understood that the described embodiments may be practiced without these specific details.

Referring to FIGS. 1-4 an exemplary embodiment of a gripping or grasping plug 10 in a pipe, orifice or tube 12 is shown. Such a gripping plug 10 is for use in plugging pipes 12 in, for example but not limited to, refineries, petro-chemical plants, and power plants (in e.g. exchangers, heater, boilers, etc.) for reasons of safety, cleaning, maintenance, construction, welding, testing, etc. Such a gripping plug 10 may be used for making a connection to a tube or pipe 12, such as, by way of example only, for connecting a cable to an open tube anchored subsea on the ocean floor, or as, by way of example only, for establishing one or more electrical connections. Gripping plug 310 (see FIG. 36) may also be used for plugging externally or making an external connection to a pipe, rod or tube 312.

The gripping plug 10 includes a conventional or other plugging device 20 (e.g. double-block, expansion, etc.). The conventional or other plugging device 20 in one exemplary conventional embodiment includes seals (e.g. polyurethane seals) 22 and clamping plates 24a, 24b, 24c which may be squeezed together, for example, by bolts 25. Inner limit rings 26 border the inner diameter of the seals 22, abut portions of the clamping plates 24a, 24b, 24c, prohibit inward squeezed of the seals 22. One or more of clamping plates 24a, 24b, and 24c define a hole 28 therethrough. A vent tube 30 may be mounted or attached within one of more of clamping plates 24a, 24b, and 24c through holes 28. The vent tube 30 extends through the plugging device 20 to optional vent the pipe 12 past the plugging device 20.

In the exemplary embodiment shown the gripping plug 10 includes a gripping or gripping apparatus 40. It is to be noted that the gripping apparatus 40 may be mounted, attached, or unitary on the against-pressure or fluid sealed side 14 of the plugging device 20 (as shown), on the atmospheric side 16 (see, e.g., FIGS. 43-44), or may be separate from the plugging device 20 (see, e.g., FIG. 11).

In one exemplary embodiment as shown in FIGS. 1-4 the gripping apparatus 40 includes a ball actuated with retaining cage 42 (the balls 70 are individually/discretely spring actuated being held back by either pipe 12 engagement or the retaining cage/ball retraction cage 42). A rod 32 may be extended through the vent tube 30. A bar or key 34 is attached to one end 33 of the rod 32. A lever 36 (cam actuated as shown in FIG. 1-2 with FIG. 3 showing the retaining cage 42 retracting the individually/discretely actuated spring balls 70 when the cam lever 36 is actuated pulling the retaining cage 42 opposite in direction to arrow 13, and threadably actuated, supported or calibrated FIG. 11) is attached to the other end 35 of the rod 32. As will be appreciated from the figures of the drawings the lever 36, rod 32 and bar 34 are used for actuation (in this case retraction of the individually spring actuated balls by the ball retraction/retaining cage 42). The bar 34 may take the form of a key of the rod 32 is to be spring-actuated (not shown).

The exemplary embodiment of the ball actuated with retaining cage 42 represented in FIGS. 1-4, generally includes an assembly of sleeve 80 welded with bar 34. The greater assembly of this exemplary embodiment has one or more wedge bore rings or annular ball-mounting bodies 50, spring(s) 60, ball(s) as discrete gripping devices 70, and the sleeve 80. Many other embodiments are possible.

The exemplary embodiment of annular ball-mounting body or bodies 50 shown defines an inner void 52 for passage of the rod 32. The outer surface 54 of the annular ball-mounting bodies 50 define inclined (or transverse) mounting pockets or track(s) 56. In the embodiment shown the inclined mounting pockets or tracks 56 are arcuate in cross-section (e.g. partial cylindrical bores) to match the ball(s) 70. The angle of incline 57 of the inclined mounting pockets or tracks 56 is defined in relation to the axial direction of the rod 32 or central passage 13 of the pipe 12. The outer surface 54 of the annular ball-mounting bodies 50 further define stop-surface(s) 58 at the inner end of each respective inclined mounting pockets or track(s) 56. In the embodiment shown the stop-surfaces 58 function as a spring 60 mounting surface and ball 70 inward stop. The annular ball-mounting bodies 50 may further define holes 59 which may be used for bolting or attaching the gripping apparatus 40 to the plugging device 20 (other means of attachment, if desired, such as, for example, welding, machined, cast, or formed integral element of the bottom clamping plate 24c may be implemented by one skilled in the art).

The spring(s) 60 actuate the balls 70 as regulated by sleeve 80 as further described below. Springs 60 of other types than as shown may be implemented. Springs 60 may be eliminated and replaced by another means of actuation including but not limited to hydraulic, pneumatic, electrical, magnetic, thermal, gravitational or other mechanical devices. The force of springs 60 or any individual spring within a particular embodiment can be varied as desired by one skilled in the art to effectuate a desirable grip.

The balls(s) 70 are actuated by the springs 60 as further described below and float to contact the inner diameter of the pipe 12. Balls 70 preferably have a round/spherical outer surface 72 for the purpose of locking the device without marking or damaging the inside pipe surface 12a or at most dimpling (cold working) when contacting the pipe 12 as opposed to creating a point, cut or juncture of stress, and for travel as further described below.

The exemplary embodiment of the sleeve 80 shown defines opening(s) 82 shaped to allow the balls 70 to release via spring 60 actuation. The specific shape of the openings 82 may be circular, ovular, oblong, slotted, etc. The inner dimensions of the openings preferably function to allow release of the spring 60 actuated balls 70 and may be limited to prevent escape of the balls 70 (i.e. have a limiting dimension less than the outer diameter of the balls 70). The number of opening(s) 82 may be complimentary to the number of springs 60, balls 70 and inclined mounting tracks 56. The solid inner dimensions of the sleeve 80 preferably function to limit or hold the balls 70 in place against the force of the spring 60.

The angle of incline 57 of the inclined mounting tracks 56 may vary according to the inner diameter of the pipe 12. In one example, a steeper angle may be used according to or as the diameter of the pipe 12 increases. One skilled in the art will appreciate the angle of incline 57 may be used to effectuate a proper grip, grasp or lock within a pipe 12 of any given inner diameter. The respective angles if incline 57 may even be varied within individual inclined mounting tracks 56 within a given embodiment to match the desired gripping strength of any given individual or group of balls 70.

Different options or embodiments of gripping apparatus 40 may include different combinations of springs 60, balls 70, openings 82 in sleeve 80, and inclined mounting tracks 56. By way of example, but not limited to, the foregoing could be arranged in a single row, with one ball only, with two balls only, with staggered balls, with thirty-six balls, some balls could be spring loaded whilst others are not, etc. FIG. 5 shows an exemplary embodiment of a load distribution cap 90. The load distribution cap 90 may be used in combination with the balls 70 (or without) to function or create a clamp pad surface 92 for gripping the inner diameter of the pipe 12. The load distribution cap 90 may have sockets 94 for receiving the balls 70. The clamp pad surface 92 may be textured or coated for enhancing the grip or frictional contact between the clamp pad surface 92 and the inner diameter of the pipe 12.

FIG. 6 represents one exemplary embodiment of a pocket or channel insert 100. The channel insert 100 may be used instead of or in replacement of the inclined mounting pockets or tracks 56, used as an individual ball pocket or channel, with grooves 102 for loading balls 70. The channel insert 100 may be attached to the annular ball mounting body 50 using any known means of attachment.

FIGS. 7-9 represent other exemplary embodiments of a pocket or channel inserts 200 (FIG. 7), 300 (FIG. 8), 400 (FIG. 9) similar to FIG. 6 but having a different angle of incline 57.

In FIG. 7, ball bore/channel insert 200 is designed to be mounted to a flat back face with a cylindrical nose/roller 110 that may be slotted as in FIG. 10. The bore end may be closed as shown or through the end so that the mating surface defines the end of the ball track or pocket 103.

In FIG. 8, ball bore insert 300 is a similar wedge block to ball bore insert 200, with the ball bore pocket split to allow the pocket to be milled with ball end mills or the like. The mounting body/channel 102 end may be closed as shown or through the end so that the mating surface defines the end of the ball track or pocket 103.

In FIG. 9, ball bore insert 400 is a ball channel or track similar to ball bore insert 300, but is designed to fit into a tapered slot to set the wedge angle on a ring similar to FIG. 10. This ring could be a simple conic and even use the abutting plate for back support. It could also be made of a plurality of wedge angle facets forming a supportive cone shaped diameter. The mounting body/channel 102 end may be closed as shown or through the end so that the mating surface defines the end of the ball track or pocket 103.

All of these exemplary embodiments of a pocket or channel inserts 100, 200, 300, 400 can be made of a sufficiently hard or heat treatable-material to provide strength and wear resistance to the ball clamping forces. The pocket or channel inserts 100, 200, 300, 400 may be attached in any manor including but not limited to locked tabs and groove, pins, bolts, adhesives, press fits or welding. Ball pocket(s) may fully capture the individually actuated balls without the use of a secondary ball cage.

FIG. 10 depicts a schematic perspective view of an embodiment of a gripping apparatus 40 having ball bore inserts (e.g. 100, 200, 300, 400, etc.) mounted to insert ring 110. FIG. 10A depicts a schematic perspective view of an alternative embodiment of a gripping apparatus 40 of a hardened ball sleeve design/type with a hard sleeve tube 111 having ball bores 112 for respective hard bearing balls 70 (not shown in FIG. 10A) to be able to roll freely without dimpling the inner diameter bores of pipes or tubes 12a from high gripping loads (not shown in FIG. 10A). The embodiment of FIG. 10A allows for much higher forces with, for example, a lightweight (aluminum) ring 110a and hardened sleeves 114 adding strength where most desired. Using the exemplary embodiment of FIG. 10A as an example, but not limited to such embodiment, such a gripping apparatus 40 may be used/implemented as a modular gripping module with one or more balls, disk, rollers or jaws that can be added as needed to a mounting ring or plate to match any pipe shape or diameter. Multiple gripping rings (modular or standard multiple gripper pocket rings) can be added in layers as needed to achieve a desired gripping strength (see, e.g., FIG. 12). Such rings can be oriented to resist movement in either or both direction.

FIG. 11 depicts a schematic perspective view of an embodiment of a gripping apparatus 40 used separately (preferably on the atmospheric side 16) as a safety stop to block the pipe 12 inner diameter to keep a plug 20 from ejecting.

FIG. 12 depicts a schematic perspective view of a gripping apparatus 40 multiple ball bore inserts (e.g. 100, 200, 300, 400, etc.) on multiple joined insert plates 120.

FIG. 13 represents another exemplary embodiment where the retainer actuates the balls 70, namely, the embodiment shown depicts a gripping apparatus 40 of balls 70 on one cone per row of balls 70 single spring 160 over rod or tube 32 (cam or twist actuated) mounted together as an annular ball mounting body 150 with sleeve 180.

In alternative embodiments, the gripping apparatus 40 may include disks as discrete gripping devices 100 or rollers discrete gripping devices 110 in place of balls 70. An exemplary embodiment of a disk 100 is depicted in FIG. 14A, and an exemplary embodiment of a roller 110 is depicted in FIG. 14B. The rollers 110 and disks 100 function similar to the balls 70 as they may all be individually/discretely actuated by springs (or any other means of actuation) to conform to any pipe 12 ovality, imperfection in roundness, variation, deformation or abnormality in the pipe inside surface, inside diameter, or orifice 12a. Accordingly, all of the balls 70, rollers 110 and disks 100, and jaws as discrete gripping devices (150, 250) are capable of locking or securing into the pipe surface 12a (individually or concurrently collectively actuated) as compared to having just a few areas of unequal contact pressure as found in conventional jaw style gripping mechanisms. Disks 100 may secure into or engage with the pipe internal surface 12a via the disk outer surface 108; and rollers 110 may engage with the pipe surface 12a via the roller outer surfaces 118. The balls 70, disks 100 and rollers 110 may lock without marking or make shallow dimple or make dimple marks into the pipe surface 12a (similar to, for example, a Brinell hardness test) compressing the metal grain structure without gouging or cutting into the pipe internal diameter 12a. The balls 70, disks 100 and rollers 110 disclosed herein only apply gripping force (other than the small spring 60 force used to engage the balls 70, disks 100 and/or rollers 110 to the surface of the pipe internal surface or diameter 12a and mounting bodies 50,102) unless or until the plugging device 20 moves or slips. In the disclosed embodiments, if nothing moves, the gripping balls 70, rollers 110 and/or disks 100 cannot damage the pipe 12 as they may just be in light rolling contact with the pipe internal diameter 12a.

In any exemplary embodiment the gripping apparatus 40 may individually/discretely, or may also collectively and/or concurrently activate respective balls, cylinders, rollers, disks, jaws or any discrete gripping device 100, 120, etc.

FIGS. 14A and 14B depict exemplary embodiments of a disk 100 and a roller 110, respectively, each which can be used with a gripping device 120. Note that disk 100 of FIG. 14A has a more rounded outer surface 108 when compared to the outer surface 118 of the roller 110 in FIG. 14B. Disk 100 may, in certain embodiments, be a “slice” or a section of a ball 70. Further, the disk 100 or roller 110 can have a plurality of curvatures to the outer surface 108, 118. In certain embodiments, the disk 100 or roller 110 has a surface arc or curve 108a or 118a that nearly matches or is complementary to the internal diameter or surface 12a of the pipe 12. When the width of the disk 100 is widened, it may resemble the roller 110 in design. Optionally, the disk 100 or roller 110 may also include radius edges 119. The width of the outer surfaces 108, 118 and the surface curves 108a and 118a may be adjusted as desired (i.e. surface curve 108a and/or 118a may be substantially flat or curved as desired). Disk sections with a different contact radius than the disk radius (i.e. the outer surface 108a/118a of the disk is not necessarily a perfect cylinder and, for example, may have an ovular or curved arc/curve 108a, 118a) may be used/implemented to provide closer spacing and a greater contact area to spread out the forces to the gripping surfaces to gradually decrease from the contact center to the edge of the contact area.

FIGS. 15-19 display various alternate embodiments of a gripping apparatus 120 with disks 100 which are configured to engage the pipe internal surface or diameter 12a. FIG. 20 depicts a schematic perspective view of an embodiment of a gripping apparatus 120 with rollers 110. Similar to gripping or grasping apparatus 40 disclosed in the FIGS. 1-13 and associated paragraphs, the gripping apparatus 120 may be used in conjunction with a plugging device 20 and may also include annular mounting bodies 102, springs 126, and a sleeve 122. The disks 100 and/or rollers 110 may be mounted adjacent to a spring 126 and onto tracks or pockets 103 that have a flat or curved bottom surface defined in mounting body 102. The gripping apparatus 120 may optionally also include blocks/spring shoe 106 situated between the spring 126 and the disk 100 or roller 110 (one end of the spring 126 may be connected to the block/spring shoe 106 and the block in turn pushes disk 100 or roller 110). While depicted as rectangular in shape in FIGS. 17-19, blocks/spring shoes 106 may be of any desired shape—as an example, and not limited, to, see FIGS. 29-33, wherein the embodiments of the blocks 173, 106 are shown as washer-like or cylindrical shapes. Different options or embodiments of gripping apparatus 120 may include different combinations of springs 126, disks 100/rollers 110, slots 124 in sleeve 122, and mounting tracks 103. By way of example, but not limited to, the foregoing could be arranged in a single row, with one disk/roller only, with two disks/rollers only, with staggered disks/rollers, with thirty-six disks/rollers, some disks/rollers could be spring loaded whilst others are not, and/or with some combination of balls, disks, and rollers, etc.

The gripping apparatus 120 may have multiple layers of mounting bodies 102. The layers of mounting bodies 102 may each be separated by a plate 134. Each mounting body 102 may have one or more defined tracks 103 which may guide the movement of a disk 100 or a roller 110. The tracks 103 may be inclined or transverse along an angle or incline 105 as defined with respect to the surface of the pipe internal diameter 12a. Additionally, the mounting bodies 102 may define a throughbore 104 through which a rod or bolt 130 may travel therethrough. Plates 134 may define or function as inward stops for the disk 100 or roller 110. Furthermore, plates 134 may also function as a spring 126 mounting surface. The rod or bolt 130 may also include a threaded end 131, which may thread through a throughbore 136 of the plates 134.

The sleeve 122 of the gripping apparatus 120 when assembled, slips over the mounting body 102, wherein the disks 100 or rollers 110 may extend at least partially beyond or out of the sleeve 122 through slots or openings 124 defined in the sleeve 122, when the gripping apparatus 120 is at least partially actuated. The sleeve 122 may also include openings 123 defined near one end of the sleeve 122, where an end 133 of an arm (or potentially a lever) 132 of the gripping apparatus 120 may be inserted.

Additionally, in certain embodiments (see FIGS. 17-19), each of the springs 126 may optionally be mounted onto or around a pin 128. The pin 128 may provide additional support to springs 126. When alternate embodiments include the pins 128, the plates 134 may have plate openings 135 which allow the travel of the pin 128 through the plate 134 or mounting/fixing of the pin 128 in the plate 134. Optionally, some ends 128a of the pins 128 may butt against the end 133 of the arm or lever 132, when the pins 128 are included with the “top” layer of the mounting bodies 102. On secondary or subsequent layers of mounting bodies 102, optionally the top end 128a of the pins 128 may butt against a disk 100 or roller 110 from an above layer.

The rollers 110/disks 100 are spring actuated up the track/ramp 103 until stopped by the pipe ID 12a or the disk/roller cage/sleeve 122 or slot on the wedge (cage free design).

Bolt 130 holds the assembly together and can be used to mount to either end of a test plug. Any force applied to the bolt 130 is transferred to the endplates 134 to the mounting body/wedges 103 to the rollers 110 and outward to the pipe id 12a keeping the gripping apparatus 120 and/or plug from moving relative to the pipe 12. Bolt 130 may be a bolt or all thread. Bolt 130 may have a hollow drilled center passage to form a through vent or partially drilled to a cross drill to create a pressure port for testing in a double block application.

The sleeve/cage 122 and pins 128 are used to retract and unlock the disk or rollers 110 from being trapped between the pipe ID 12a and the mounting body wedge slots 102.

In alternative embodiments, the gripping apparatus 120 may also be cam actuated (not illustrated). The exemplary embodiment of the sleeve 122 as shown defines slot(s) or opening(s) 124 shaped to allow the disks 100 or rollers 110 to release via spring 126 actuation. The specific shape of the slots or openings 124 may be circular, ovular, oblong, slotted, etc. The inner dimensions of the slots 124 preferably function to allow release of the spring 126 actuated disks 100 and rollers 110 and may be limited to prevent escape of the disks 100 and rollers 110 (e.g. disks 100 and rollers 110 may have an extension, post, axle or shaft 107, 117 that extends beyond the width of the slots 124 to prevent their release). The slot(s) or opening(s) 124 may have transverse notches 125 (preferably narrow in width) for receiving and capturing the extension, post, axle or shaft 107, 117 of the respective disks 100 and/or rollers 110 during assembly of the gripping apparatus 120. The number of slots(s) 124 may be complimentary to the number of springs 126, disks 100/rollers 110 and inclined tracks 103. The solid inner dimensions of the sleeve 122 preferably function to limit or hold the disks 100 or rollers 110 in place against the force of the spring 126.

FIGS. 21-26 depict alternate embodiments of a gripping apparatus 140 with wedge jaws 150. In addition to wedge jaws or jaws 150, exemplary embodiments of a gripping apparatus 140 may also include a centered tapered wedge or wedge cone 160, friction reducing devices such as balls cylindrical rollers or other bearings 164, and springs or spring plungers 158. The gripping apparatus 140 is inserted into a pipe 12, and then the jaws 150 are actuated to engage against the pipe internal surface 12a when desired.

The outer surface 168 of the centered tapered wedge or wedge cone 160 may be defined as a substantially conical or frustoconical shape. One or more tracks 162 may be defined on the outer surface 168 of the centered tapered wedge 160. These tracks 162 may be filled with a set of cylindrical rollers 164, but in alternate embodiments the tracks 162 may be filled with ball bearings or the centered tapered wedge 160 may instead use recirculating bearings (not depicted). Each inner surface 153 of a wedge jaw 150 is configured to set or rest against each set of rollers or bearings 164 in the tracks 162. Additionally, in alternative embodiments, the tracks 162 may simply be coated with a low friction coating such as TEFLON brand or a TURCITE brand laminate or coating, with no rollers or bearings 164 set into the tracks 162. The rollers or bearings 164 and the jaw inner surface 153 may also be coated with low friction coatings in alternate embodiments. Moreover, in yet another embodiment, the gripping apparatus 140 may have an uncoated, metal track 162 engaged with an uncoated jaw inner surface 153. Many combinations are possible. Furthermore the centered tapered wedge 160 may also have a throughbore 166 defined therethrough. Additionally the centered tapered wedge 160 defines T-slots 169 adjacent to each side of the tracks 162. The T-slots 169 are configured to complement and engage the T-flange 156 of the wedge jaw 150. The angle 161 of incline of the cone wedge 160 defined relative to the surface of the pipe internal diameter 12a may also be adjusted as desired.

Referring to FIG. 47 and FIG. 48, other devices/methods may be used to retain, by way of example and exemplary embodiment, a wedge jaw 450 may be retained in a gripping apparatus/mechanism 440 by including circumferential biasing bands (such as, for example spring bands, O-rings, or the like) 469 in slots 456. Slots 456 may be defined across the outer surface of the discrete wedge jaws 450. Each wedge jaw 450 may be independently actuated by a captive spring/spring plunger 458 (working with wedge cone(s) 460 with or without rollers). The gripping apparatus/mechanism 440 may function in conjunction with a seal/test plug 420. Each wedge jaw 450 may be in the form of a flat, thin plate, narrow or even blade edge (but not so narrow as to create mar(s) in gripping), jaw 450 for use in a gripping apparatus 440. Such edge may have an outer surface 354 of the wedge jaw 450 having a convex curve, curvature or arch 355, and may have a coating and/or texturing 352 (e.g. hard, layer, antifriction, grit, surface, increased friction, peaks and valleys each/all as discussed herein). Such flat, thin plate, narrow jaw may be implemented into other embodiments of gripping apparatus.

As depicted in FIGS. 27-28, the discrete wedge jaw 150 may have an outer surface 154 that defines a curve or curvature 155 that may be substantially similar to the curvature of the pipe internal surface 12a or smaller. The jaw 150 also has a substantially flat inner surface 153 which is configured to be set against the set of cylindrical rollers or bearings 164 or against the track 162 of the center tapered wedge 160. As mentioned previously, this inner surface 153 may be coated with a low friction type of coating to enable the rolling/sliding of the jaw 150 against the rollers 164 or track 162 (linear roller bearing assembly) to engage the pipe internal surface 12a. The profile of the jaw 150 may be substantially triangular or wedge-like in shape and have an angle 151 of incline. This angle 151 and size or width of jaw 150 may be adjusted as so desired. The jaw 150 may also define a bore 152 at one end, wherein the bore 152 is configured to receive a spring or spring plunger 158 (the bore 152 may also be located on the opposite smaller face of the jaw 150 to couple an extension spring instead of the compression spring 158) and also optionally, a pin 159 to provide support for the spring 158 as well. The jaw 150 also defines a T-flange (or dove-tail) 156 along the sides of the jaw inner face 153. The T-flange 156 complementarily engages the T-slots (or dove-tail) 169 (or, as replaced by the embodiment of FIGS. 47-48) of the cone wedge 160, and the combination of the T-flange 156 and T-slots 169 help to keep the jaw 150 aligned along the tracks 162 while enabling sliding motion along said direction defined by tracks 162. Other combinations similar to the T-flange 156 and the T-slots 169 are possible wherein sliding motion is enabled between two pieces along a defined direction.

The gripping apparatus 140 may be spring 158 actuated, similar to the gripping apparatus 40 and gripping apparatus 120. In alternative embodiments, the gripping apparatus 140 may be bolt actuated as well. Moreover, the gripping apparatus 140 may individually actuate each jaw 150, but may also collectively and/or concurrently activate all jaws 150. Initially the jaws 150 are in a retracted position or pushed back to a slightly retracted position as the plug is installed in the pipe (see, e.g. FIGS. 23 and 25). In the free state the jaws 150, balls 70, disks and rollers 110 are naturally fully extended by the spring's 60 actuation (springs 60 may be eliminated and replaced by another means of actuation including but not limited to hydraulic, pneumatic, electrical, magnetic, thermal, gravitational or other mechanical devices). As a test plug 20 is installed, the jaws 150 are retracted by the light end force as they press against the pipe 12 end or pipe flange face until the force is greater than the spring force required to back the jaw 150 down the ramp 161/162 allowing it to enter the pipe 12. At this point nothing has been done with the seal bolts. The gripping apparatus 140 and plug slide in freely under light load, but instantly lock against the pipe inner diameter 12a and cannot be removed from the pipe 12 without first retracting the jaws 150. Literally a hand installed plug slid lightly into a pipe 12 will hold over 100,000 pounds-force depending upon the plug and pipe size. The springs or spring plungers 158 push the jaws 150 away causing the jaws 150 to slide or roll up against the rollers 164. Because the outer surface 168 of the cone wedge 160 is a substantially-conical shape having an incline 161, as the jaws 150 move along the track 162, the jaws 150 are pushed radially outward towards the pipe inner surface 12a and are thusly actuated or engaged with/against the pipe internal diameter 12a. See FIGS. 24 and 26 for examples of a gripping apparatus 140 with wedge jaws 150 actuated (their natural or default position). The incline 161 of the wedge cone 160 will cause the jaws 150 to move further out, applying additional locking force against the pipe internal diameter 12a. However, it should be noted that gripping apparatus 40, 120, 140, 240, 340 and 440 may be used in any combination with conventional plugging devices 20—ahead, behind, or without said plugging devices 20. By way of example, gripping apparatus 40, 120, 140, 240, 340 and 440 can be used ahead of a conventional or other plugging device 20 if attached or connected to such plugging device to keep or prevent it from being ejected if the pressure should attempt to cause the conventional or other plugging device 20 to slip. Some means of retracting the gripping mechanism/gripping apparatus 40, 120, 140, 240, 340 and 440 is made through the conventional or other plugging device 20 to retract the gripping mechanism/gripping apparatus(s) 40, 120, 140, 240, 340 and 440 unless such can be removed through the opposite end of the pipe or tube 12 to which such was installed (retraction mechanisms include, but are not limited to, headed pins, chains, pivoting links, cage, cables and/or tethers to pull retract individually/discretely actuated jaws, rollers, disks, balls, etc.). In other embodiments, the gripping mechanism/gripping apparatus 40, 120, 140, 240, 340 and 440 may be retracted and the plugging device 20 with the gripping mechanism/gripping apparatus(s) 40, 120, 140, 240, 340 and 440 are removed from the end of the pipe or tube 12 from which it was installed. The gripping mechanism/gripping apparatus(s) 40, 120, 140, 240, 340 and 440 can be stand alone or attached to a seal plug mechanism/plugging device 20 on the outside end of the conventional or other plugging device 20 to act as a safety lock to catch the conventional or other plugging device 20 if due to pressure it were potentially capable of being ejected from the pipe or tube 12. The gripping mechanism/gripping apparatus(s) 40, 120, 140 can be used for any purpose where it is desirable to securely grab the inside of a pipe or tube 12 until it is desired to be released or to allow motion in only one direction within the pipe or tube 12 until such is released. By way of further example, gripping apparatus 40, 120 and 140, 240, 340 and 440 may be mounted to a plugging device 20 (or a seal plug), or as a separate device placed in behind the low pressure side of the plugging device 20 to block the plugging device 20 in the pipe 20 should plugging device 20 and/or gripping apparatus 40, 120, 140, 240, 340 and 440 start to move. In alternate embodiments, the gripping apparatus 140 may also employ a cage or sleeve with openings or slots for the jaws 150 (similar to the above disclosed embodiments for gripping apparatuses 40 for balls 70 and gripping apparatus 120 for disks 100/rollers 110). To retract or disengage the jaws 150 from the actuated position, bolts are rotated in an opposite direction and used to retract the jaws 150 down the taper or incline 161 of the wedge cone 160. The jaws 150 move in the reverse or opposite direction away from the pipe inner surface 12a, and the gripping force between the gripping apparatus 140 and the pipe 12 is released. In further alternative embodiments the gripping apparatuses 40, 120, 140, 240, 340 and 440 can be used to mate/engage a groove or step (not shown) located on the inner diameter of a bore, pipe, tube or the like for locking/catching until retracted. Such a groove or step is not required but may be implemented into any embodiment described herein.

FIGS. 29 to 31 depict an alternate exemplary embodiment of a gripping apparatus 170 with balls 70 and without any cage or sleeve 80. The exemplary embodiment of the gripping apparatus 170 may also be used in conjunction with a plugging device 20 and may include annular mounting bodies 172, springs 60, balls 70, blocks 173, plates 134 and pins 175. There may be multiple annular mounting bodies 172, each annular body 172 having a throughbore 171 defined axially therethrough. The outer surface or circumference 177 of the mounting body 172 may define a plurality of captive pockets or bores 174 (preferably formed by boring into the mounting body 172 at an angle inclined to its external surface). These pockets or bores 174 include a retained portion of mounting body or cover 178 having an opening 179 over an inclined track 176. The opening 179, as depicted, may be semi-elliptical or ovaloid in shape (preferably defined by the intersection of the bore 174 and the mounting body 172), but may also be defined in the cover 178 as other shapes or configurations as well (such as, by way of example only, a rectangular, trapezoidal, or triangular opening). The opening 179 may be defined to be narrower at one end to stop or prevent the ball 70 from fully moving under the cover 178 of the pocket or bore 174 in the fully retracted state or position (see FIG. 31 for an example of the retracted state of the gripping apparatus 170).

The balls 70 may be mounted adjacent to a spring 60 and situated or positioned into the captive pockets or bores 174. Further, the balls 70 may rest against the inclined mounting track 176, and may optionally include blocks, washers, or pin heads 173 situated between the spring 60 and the balls 70. The balls 70 may be captured by the bore 174 as long as the centerline of the ball 70 (generally coinciding with the centerline of the bore 174) is kept below a point where half the bore 174 is exposed (i.e. the bore 174 is formed in the mounting body 172 such that the circumference of the inner diameter of the bore is always greater than a semicircle in cross section).

A number of pins 175 may be mounted on the plate 134, which is located below an annular mounting body 172. The number of and position of the pins 175 on the plate 134 may correspond to the number of balls 70 in a row on the annular mounting body 172 adjacent to the plate 134. There may also be a number of pins 175 inserted into each spring 60 connected to each block 173 or ball 70 in each annular mounting body 172. Each pin 175 may extend into the bore or pocket 174 in the annular body 172 above each said pin 175. The amount of extension of the pin 175 into the bore or pocket 174 above may be adjusted as desired by the operator of the gripping apparatus 170 depending on whether to engage the balls 70 of the gripping apparatus 170 with the internal diameter 12a of the pipe 12, or to retract the balls 70 from the internal diameter 12a.

As in other embodiments of the gripping apparatus, the gripping apparatus 170 may be cam actuated, threadably actuated, spring actuated, and/or bolt actuated. Actuation of the gripping apparatus 170 results in the balls 70 moving along the inclined tracks 176 and toward and engaging the internal diameter 12a of the pipe 12. The gripping apparatus 170 may retract the balls 70 by use of the pins 175 by reversing the cam, thread, spring or bolt actuation as well. Reversing, by way of example, a bolt actuated gripping apparatus 170, will move the pins 175 progressively farther into each pocket or bore 174 above said pins 175, and against the bottom of the balls 70 in the above pockets or bores 174. Upon contact with and/or pushing force from the pins 175, the balls 70 disengage from the internal diameter 12a of the pipe 12 and move up along the inclined track 176 until the balls 70 reach the end of the opening 179 (or the cover 178).

FIGS. 32-34 depict views of an alternate exemplary embodiment of a gripping apparatus 180 with rollers 110, and having no cage or sleeve 80 (although shown with rollers 110, disks 100 may be substituted in alternate exemplary embodiments). FIG. 32 depicts a view of the gripping apparatus 180 with the rollers 110 at least partially retracted, and FIG. 33 depicts a view of the gripping apparatus 180 with the rollers 110 at least partially actuated/engaged with the inner diameter 12a of the pipe 12. The gripping apparatus 180 may include rollers 110, one or more annular mounting bodies 182, springs 126, blocks, washers, or pin heads 106 (functioning similar to as described with respect to FIG. 31 above), plates 134, and pins 128. Each annular mounting body 182 is inscribed with a plurality or series of compartments, pockets or slots 184 along the outer circumference or surface 187 of the annular mounting body 182. Each annular body 182 may define a throughbore 181 defined axially therethrough.

Similar to the embodiments of the gripping apparatus 120, the rollers 110 (or disks 100) of the gripping apparatus 180 may be mounted below and adjacent to a block, washer, or pin heads 106 (functioning similar to as described with respect to FIG. 31 above). A spring 126 may be connected to and above the block 106, and the spring 126 may further be mounted around a pin 128. The pin 128 may travel through pin openings 135 defined in the bottom flanges 183 of the mounting bodies 182 (or alternatively, or additionally, through pin openings 135 defined in plates 134 interspersed between the mounting bodies 182).

The pockets 184 may be defined by: a width 185 which may be slightly greater the width of the roller 110, so as to house the roller 110; two pocket walls 186 on either side of the pocket 184; and an inclined track 189 along the bottom of the pocket 184 upon which the rollers 110 rests (inclined relative to the inner surface or inner diameter of the pipe or tube 12). The pocket walls 186 are raised above the inclined track 189 and may be inscribed or slotted with a T-slot 188 in each wall 186 (see FIG. 34). The T-slots 188 may be inclined similar to the incline of the inclined track 189 (or also, inclined relative to the inner diameter 12a of the pipe 12). The rollers 110 each have an extension, post, axle, or shaft 117 on either side of the roller 110. Each axle 117 extends into (or is held captive by) each T-slot 188 within the pocket walls 186 (e.g. the length of the axle 117 is greater than the distance between facing pocket walls 186 but less than the distance between facing/opposite T-slot(s) 188.

Similar to the embodiment of the gripping apparatus 170, the bottom plate 134a includes a number of pins 128 equal to the number of rollers 110. These pins 128 may disengage the rollers 110 from the actuated position by applying pushing force to the bottom of the rollers 110 through the bottom of the annular mounting bodies 182. The pins 128 may travel through the flanges 183 of a mounting body 182, and/or through plates 134 interspersed between each annular mounting body 182, and through greater than one pocket, compartment or slot 184.

The actuation of the gripping apparatus 180 to engage the rollers 110 with the inner diameter 12a of the pipe 12 is similar as described above for the gripping apparatus 120 embodiments. To disengage, retract or release the gripping apparatus 180, the bottom plate 134a pushes the pins 128 into the bottommost set of rollers 110, thus pushing the bottommost rollers 110 back along the inclined track 189. The pins 128 of the bottommost set of rollers 110 are also moved backwards, and into the next compartment or pocket 184 above and the next set of rollers 110 through the pin openings 135 of the flange 183 or plate 134. This next set of rollers 110 is thus accordingly also disengaged, and the force is passed long the pin 128 into another set of rollers 110 to disengage (if applicable). Although not depicted in the figures, the top-most row of rollers 110 may optionally just use springs 126 without a pin 128, as there is no other additional set of rollers 110 to disengage.

FIG. 35 depicts a schematic perspective view, partially in cross-section, of an alternate exemplary embodiment of a gripping apparatus 240 with sliding jaw(s) 250 (only one represented but there may be more in the spirit of the other embodiments). In addition to sliding jaws or jaws 250, exemplary embodiments of a gripping apparatus 240 may also include a centered tapered wedge or wedge cone 260, base plate or block 264 with track/slide plate/hardened wear surface 262, and springs or spring plungers 258. The gripping apparatus 240 is inserted into a pipe 12, and then the jaws 250 are actuated to engage against the pipe internal surface 12a when desired. The track/slide plate/hardened wear surface 262 of the independently sliding jaw 250 may be one unitary piece (attached to one or the other of sliding jaw(s) 250 or base plate 264; or as a part of the sliding jaw 250 at the innermost end) or a track plate 262a (attached to base plate 264) in combination with a slide plate 262b (attached to sliding jaw(s) 250) each having a respective wear surface 267. Any or all wear surface(s) 267 may have a layer of antifriction coating(s) 257, such as, but not limited to, TURCITE brand. Each sliding jaw(s) 250 may have an outer-upper gripping surface 254. The outer-upper gripping surface 254 is preferably a hard coating or layer on sliding jaw(s) 250 with texture for the gripping the pipe internal diameter 12a. The sliding jaw(s) 250 must have enough friction to allow the force (between outer-upper gripping surface 254 and pipe internal diameter 12a) to increase as pressure is applied to back of the wedge cone 260. The base plate or block 264 may be integrated with the wedge cone 260 if desired.

The embodiment of a gripping apparatus 240 with sliding jaw(s) 250 functions similar to the embodiment(s) of FIGS. 21-28 but without rollers 164. Jaws 150, 250 may, by way of example only, be modified to any trapezoidal shape or any pie-shape. Jaws 150, 250 and their respective assembly in any gripping apparatus, e.g., 150, 240, may be utilized for flushing sand and/or debris in use for plugging or connecting (including any trapezoidal or pie shape), and may be hollowed-out and/or grooved for same. Slots for receiving the respective jaws 150, 250 need not be limited to a rectangular profile/slot.

FIG. 36 depicts a schematic perspective view, partially in cross-section, of an alternate exemplary embodiment of a gripping apparatus or plug 310. Such a gripping apparatus or plug 310 may be used for plugging externally or making an external or exterior connection (e.g. female to male connection) to a pipe, rod or tube 312. The gripping apparatus 310 is represented with balls 370 (but balls 370 could be replaced by or combined with rollers or jaws within the spirit of the many embodiments taught or disclosed). The inner surface or circumference 377 of the mounting body 372 may define a plurality of captive pockets or bores 374 (preferably formed by molded cast, boring or otherwise formed, optionally including a T slot means of guiding, into the mounting body 372 at an angle inclined to its internal surface 377). These pockets or bores 374 include a retained portion of mounting body or cover 378 having an opening 379 over a declined track 376 (i.e. angled toward the central axis of mounting body 372 or pipe 312). The opening 379, as depicted, may be semi-elliptical or ovaloid in shape (preferably defined by the intersection of the bore 374 and the mounting body 372), but may also be defined in the cover 378 as other shapes or configurations as well (such as, by way of example only, a rectangular, trapezoidal, or triangular opening). The opening 379 may be defined to be narrower at one end of its aperture length (or even at the opening's access interface at the surface 377) to stop or prevent the ball 370 from fully moving under the cover 378 of the pocket or bore 374 in the fully retracted state or position.

The balls 370 may be mounted adjacent to a spring 360 and situated or positioned into the captive pockets or bores 374. Further, the balls 370 may rest against the declined mounting track 376 and/or cover 378. The spring 360 may be mounted on a plunger rod with a cap for retaining the spring 360 (similar to pins 175 of FIG. 30). The balls 370 may be captured by the bore 374.

A number of pins 375 may be mounted on the plate or disc 334, which is located proximate an annular mounting body 380 having pinholes 382. The number of and position of the pins 375 on the plate 334 may correspond to the number of balls 370 in a row on the annular mounting body 372 adjacent to the annular mounting body 380. The amount of extension of the pins 375 into the bore or pocket 374 above may be adjusted as desired by the operator of the gripping apparatus 310 (and plate or disc 334) depending on whether to engage the balls 370 of the gripping apparatus 310 by means of the outer surface of the balls 370 with the external or exterior diameter 312e of the pipe 312, or to retract the balls 370 from the external diameter 312e.

FIGS. 37-40 show an exemplary embodiment of an outer jaw gripping surface 354 for a discrete wedge jaw 350 (similar to FIGS. 27-28) which may be included as part of an overall gripping apparatus 340 as represented in FIGS. 41-44. The wedge jaw 350 has four sidewalls 390, 392, 394 & 396 arranged in parallel pairs. The top surface or outer surface 354 of the wedge jaw 350 has a convex curve, curvature or arch 355 bounded or defined from one sidewall 390 to another parallel sidewall 392 (the longer sidewall pair) with the highpoint of the curve 355 generally defined at the center-point of sidewalls 394 and 396 where they terminate at outer surface 354 such that the radius of the curve 355 of the wedge jaw 350 is preferably slightly smaller than the inside pipe radius. The radius of the curve 355 of the wedge jaw 350, however, may be the same as the inside pipe radius or more significantly smaller (i.e. less than or equal to the inside pipe diameter or radius). In one working example of “slightly smaller” by way of example only, the radius of the curve 355 is 3.75 inches whilst the nominal inner diameter 12a of the pipe is 7.65 inches for an eight inch pipe or tube 12. In this embodiment, the outer jaw surface 354 allows for gradual transitions when actuating or de-engaging the gripping apparatus to/from the pipe internal diameter or surface 12a during normal use, which, by way of example only, may be similar to as actuated in FIG. 35.

The arch of the curve 355 can be a circular or cylindrical type curve but is not limited to same, and could, for example, be an elliptical, ovular, or parabolic shape or even a wave shape such as sinusoidal. The outer surface 354 may have texturing 352 (texturing as further described below). The outer surface 354 may be fully or only partially textured 352.

Similar to FIGS. 27, 28 & 35, the wedge jaw 350 may have an angle 351 (by way of example only, twenty degrees), a T or rounded flange 356, with springs or spring plungers (not shown) as part of a sliding jaw 250 with slide plate 262.

The outer jaw surface 354 may optionally have a tapered edge(s) 395 at the top of any (one or more) or all of sidewall(s) 390, 392, 394, 396 bounded by outer surface 354. The tapered edge(s) 395 may be, for example, a radius, shallow chamfer, a beveled edge, rounds or any tangential or near tangential plane. The tapered edge(s) 395 may be textured 352 and/or allowing for a gradual load concentration with no sharp load transitions to mark or damage the pipe inner diameter 12a. The tapered edge(s) 395 may be partially or fully textured 352.

The texturing 352 may, by way of example only, but not limited to, be stippling/dimples such as in a grit coating (e.g. carbide grit) 353a (see FIG. 45), a series of peaks/ridges and valleys 353b (see FIG. 46), or otherwise generally braids, reticulation, friction padding, a typical file surface, a crisscross series of ridges and valleys such as in a file surface although in this case un-sharpened (such as in an unsharpened nail file or metal file of a pocket knife) or the like texturing 352. The metal hardness may also be selected, according to one as skilled in the art, so as to reduce or eliminate inner diameter 12a damage to the pipe 12 and in relation to the material type and/or surface treatment of the pipe 12.

The outer jaw surface 354 may optionally have a transition surface(s) 398. The transition surface(s) 398 is at least a thinning of the outer surface 354 and may, for example be, swept chamfer, swept arc or radius, compound leading edge curve(s), gradient(s), radius, beveled edge, or other non-liner edge tangent or near-tangent lines/planes/arcs off the highpoint or center-point of the curve 355 proximate and bounded by sidewall 394. The transition surface(s) 398 is mounted proximal to the spring plunger base plate (seen in FIG. 35) to keep the edge 391 (defined between sidewall 394 and outer surface 354) opposing the axial load of spring plunger base plate from digging into or marking the pipe inner diameter 12a in normal use of the isolation plug of double block and bleed pipe test plug. This transition surface(s) 398 eliminates or reduces any sharp transition points (and may be included in other embodiments beyond the wedge jaw, e.g., balls, disks, rollers, and the like). By way of example only, it could be a swept chamfer similar to a shallower nut chamfer or a larger swept arc, a straight swept arc, or shallow chamfer (akin to the front of a snow shoe) that is swept along the top curvature.

The outer jaw surface 354 may optionally have a surface coating layer(s) or textured hard enhanced friction coating 357. The surface coating layer(s) 357 (and/or layer of antifriction coating(s) 257) may for example be wear coated with tungsten carbide, be diamond, hard stainless steel, or any roughened surface.

The contour(s) of the outer jaw surface 354 help prevent sharp load transitions which may damage or mark the pipe or tube inner diameter 12a around the outer jaw surface perimeter. The outer jaw surface 354 as defined herein and/or the smooth radius or curve 355 of the outer jaw surface 354 allows a slight gradual transition away from the interface or contact area between the gripping apparatus 340 and the pipe internal diameter or surface 12a to avoid causing or reduce damage to a pipe or tube inner diameter 12a, as examples, for gripping isolation plugs or gripping double block and bleed plugs for testing.

As best seen in FIGS. 40, 45 & 46 a pair or sidewall 390 and 392 may have a generally trapezoidal shape or profile 392a and in one exemplary embodiment the shape of a right trapezoid thereby dictating the wedge shape 350a of the wedge jaw 350. The other two sidewalls 394 and 396 may be generally of a rectangular shape 394a, 396a respectively, one of greater height than the other has dictated by the wedge shape 350a of the wedge jaw 350. However it is to be understood that any polygon that has one face acting as a wedge contact and another face acting as the pipe internal diameter or surface contact 12a can be used, or even just one or two ball shaped contact point surfaces riding against a conical/wedge ramp/track.

The exemplary embodiments of FIGS. 37-40 (and also FIGS. 27-28, & 35) for an outer jaw gripping surface 354 are not limited to a wedge shape and the jaw 350 could be any other shape, such as, by way of example only but not limited to, rectangular, square, cylindrical, fin-shaped, arcuate, or spiraled with curve 355 as part of the outer jaw gripping surface 354.

FIG. 41-44 show exemplary embodiment(s) of an overall gripping apparatus(s) 340 similar to that represented in FIGS. 21-26 except utilizing/incorporating the discrete wedge jaw 350 exemplary embodiment(s). Like FIGS. 21-26, rollers (or other bearings) 364 are utilized. Springs 358 may be supported by pins 359 (similar to FIG. 17 in some manner for actuation and retraction). FIGS. 41 and 42 show embodiment(s) used as a gripping apparatus 340 inside the pressure end of the pipe 12. FIGS. 43, 44, 44A, 44B and 44C, show embodiments of the gripping apparatus 340 on the open end of the pipe 12. As the nuts 399 (four shown as an example) are backed out evenly, the larger center spring 393 pulls the jaws 350 back automatically. In FIG. 44 the jaws 355 are extended. In FIG. 44A the jaws are retracted from the pipe 12. FIG. 44A shows a front gripping apparatus 340 with the center spring 393 and a center vent pipe/tube 330, and the jaws 350 are retracted via the nuts 399. FIG. 44B shows a rear gripping apparatus 340 with the jaws 350 actuated. FIG. 44C shows a rear gripping apparatus 340 with the jaws 350 retracted via the nuts 399.

FIG. 49 shows an exemplary embodiment of a separate/individual/discretely wedge block/jaw 550 (somewhat similar to FIG. 41, but individual, together with FIG. 46) which may be included as part of an overall gripping apparatus 540. The gripping apparatus 540 includes pins 559, springs 560, rollers or bearings 564 mounted in a ramp assembly 562, and mounted, attached, bolted or captured on a base block 565 and mounted onto a series of round plates. The series of round plates may form at least a part of the body of the gripping apparatus 540 in FIG. 49. The wedge cone 566, also referred to as a modular wedge cone 566, of FIG. 49 may be formed from or include the ramp assembly 562 as mounted, attached, bolted or captured onto base block 565. The ramp assembly 562 has T-slot/guide walls 563 for retention and guiding of T or round flange 556 of the separate/individual discrete wedge block/jaw 550. The separate/individual/discrete wedge block/jaw 550 or gripping apparatus 540 may be useful for selective gripping to a catch or pocket on a mating surface. By way of example, a T-slot 563 may be used to capture balls, rollers, disks, jaws, etc. as part of a test plug gripping apparatus 40, 140, 240, 340, 440, 540 and as further described herein.

FIG. 50 represents an exemplary embodiment of an overall gripping apparatus embodiment 340 similar to that represented in FIGS. 41-44; incorporating the discrete wedge jaw 350 exemplary embodiment(s); rollers (or other bearings) 364 are utilized in the exemplary embodiment shown; springs 358 may be supported by pins 359 (similar to FIG. 17 in some manner for actuation and retraction); except the FIG. 50 exemplary embodiment(s) utilizes a cam activator/deactivator 590. The exemplary embodiment of the cam activator/deactivator 590 shown includes a center pin 592 which may be driven and released by a cam mechanism 594 via handle 595. The center pin 592 includes a conical foot 593. A collar 596 (having a central bore) is mounted on and surrounds the center pin 592. As the flange/unitary plate 583 is pushed in the wedge jaw 350 via springs 358 activate. The cam mechanism 594 is anchored to the flange/unitary plate 583 via a screw 598 (having a central bore through which the center pin 592 may thrust and retract). Screw 598 also opposes motion of collar 596. After the flange/unitary plate 583 is pushed in, the cam mechanism 594 is locked (whilst the jaws 350 actuate automatically) by turning the handle 595, which pulls the center pin 592 linearly toward the cam mechanism 594 so that conical foot 593 wedges into the collar 596 to expand collar 596 and lock the flange 583 in place. Then, to release, the cam mechanism 594 is released via the handle to push the center pin 592, the collar 596 will contract and flange 583 is released along with jaws 350.

FIG. 51 represents an exemplary embodiment of a gripping apparatus 640 for insertion into a pipe 12, and for hand operated insertion and retraction. In the exemplary embodiment shown, the gripping apparatus 640 incorporates discrete wedge jaws 650, springs 658 may be supported by pins 659, rollers (dowel pins or other bearings) 664. The wedge jaws 650 may be activated by springs and pins (both not shown in FIG. 51 but similar to FIG. 17 and other embodiments) via plate 683. A hand operated insertion/release mechanism 690 has a center rod 692 attached to the plate 683; a T-handle 694 connected to the center rod 692; an activation spring 696 which may compress by hand between the T-handle 694 and body 680; and a grip 698 mounted in the body 680. The gripping apparatus 640 may be moved into the pipe 12 and move in one direction (but not the opposite direction) within the pipe 12. To release and pull the gripping apparatus 640 out of the pipe 12, one must squeeze the T-handle 694 and the grip 698 together against the force of spring 696 to move the plate 683 away from the back of the wedge jaws 650.

FIG. 52 represents an exemplary embodiment of a gripping apparatus 740 for insertion into and, for example, lifting of pipe 12, and for hand operated insertion and retraction. In the exemplary embodiment shown, the gripping apparatus 740 for insertion into and lifting of a pipe 12 incorporates wedge jaws 750, and bearing surface(s)/layer(s) 764. The discrete wedge jaw(s) 750 may be activated by springs 758 and pins 759 via annular plate 783. A hand operated pipe lifting mechanism 790 has a center housing 792 attached to the plate 783; a ring/handle 794 connected to a center rod/bolt 796 wherein the center bolt 796 is fixed to a conical (or semi-conical) mounting body/declined track 776; an activation spring 798 which may be compressed by hand between the ring 794 and a shoulder 793 on in the center housing 792. The center housing 792 defines a central bore 791 on the interior and on the exterior 795 may be used as a handle. Spring 798 pushes the center housing 792 toward the annular plate 783, and springs 758 push the wedge jaws 750 up the mounting body 776 across bearing surface(s)/layer(s) 764 and into engagement with the internal diameter 12a of the pipe 12. By grasping and pulling the ring 794 together/towards with the exterior handle 795 of center housing 792 (or holding the exterior handle 795 and pushing the ring 794) one may release the hand operated pipe lifting mechanism 790 from the pipe 12 (via pushing the conical mounting body 776 somewhat into the interior of the pipe 12 and/or relieving spring force from the jaws 750).

FIGS. 53-55 represents an exemplary embodiment of a gripping apparatus or plug 800 for insertion into a pipe 12, and for hand operated insertion, actuation and retraction of a dual-cone gripping apparatus or plug 800. FIGS. 56-57 represents an alternative exemplary embodiment of a gripping apparatus or plug 800 for insertion into a pipe 12, and for hand operated insertion, actuation and retraction of a single-cone gripping apparatus or plug 800. The pipe 12 and pipe interior 12a are not illustrated in FIGS. 53-57, but are shown in other figures, e.g. FIGS. 1-3; the embodiments of the pipe 12 are similar to the pipe for gripping apparatus 800.

Concurrent and/or collective actuation as described in the gripping apparatuses 800 of FIGS. 53-57 is advantageous over conventional jaw style gripping apparatuses which only result in only a few areas of unequal contact pressure. Concurrent and/or collective actuation is the simultaneous activation or actuation of each and every gripping device 810 and/or wedge jaw 812 against the interior 12a of the pipe 12. Collective retraction is the simultaneous retraction or disengagement of each and every gripping device 810 and/or wedge jaw 812 from the pipe interior 12a.

By way of example, the gripping apparatus 800 may be used in gripping plugs, pipe connectors, or other lifting or grabbing devices. The gripping apparatus 800 may include discrete gripping devices 810 as actuated by a first or movable wedge cone, cone wedge, tapered wedge, or wedge block 820 (see e.g. FIGS. 53-55), or as actuated by another force-transferring element, such as a plate or annular piece 832 (see e.g. FIGS. 56-57), such that an outer gripping surface 840 of the discrete gripping devices 810 grips against a pipe 12. The gripping apparatus 800 may also include an inner rod or tube or body 802 having threading 804 on the tube 802 towards a front end 801a and a rear end 801b of the tube 802. The tube 802 may also define a throughbore 803.

A second or fixed wedge cone, cone wedge, tapered wedge, or wedge block 822 includes threading 823 on the interior of the wedge cone 822, and the second wedge cone 822 is threaded via threading 823 onto the threading 804 of the tube 802 and mounted around the tube 802. The second wedge cone 822 may be fixed into position on tube 802 via the threading 823 and threading 804. The first or moveable wedge cone 820 may also be positioned around tube 802, adjacent to the second fixed wedge cone 822 in FIGS. 53-55. Both the first wedge cone 820 and second wedge cone 822 may be substantially conical or frustoconical in shape. Generally, the wedge cones or cone wedges 820, 822 may be positioned on the tube 802 such that the points 827 of the wedge cones 820, 822 may be directed at each other. Both wedge cones 820, 822 also have a ramp or outer surface 826. The steepness of the ramp 826 is defined by an incline 825 which may be adjusted as desired and may be defined relative to the inner diameter of the pipe 12. Furthermore, the ramp 826 of wedge cones or cone wedges 820, 822 may also define the wear surface 824 of wedge cones 820, 822. The wear surface 824 is adjacent to the inner surface 818 of the gripping devices 810, and the wear surface 824 may include antifriction coating or antifriction devices 815 to reduce deterioration of the wear surface 824 and/or the inner surface 818 of the gripping devices 810. Although the exemplary embodiments of FIGS. 53-55 are depicted with both a moveable wedge cone 820 and a fixed wedge cone 822, in alternative exemplary embodiments as depicted in FIGS. 56-57, only a single fixed wedge cone 822 may be used that is set onto the rod 802 via threading 823, 804 or affixed into place via alternative known affixing means. The alternative exemplary embodiments as shown in FIGS. 56-57 may be used on smaller (relatively) gripping apparatuses 800.

The gripping apparatus 800 may include one or more discrete gripping devices 810. The discrete gripping devices 810 may be positioned such that there is a gap 811 between each discrete gripping device 810. Where there is only a singular collectively or cooperatively discrete gripping device 810, there may nonetheless be a gap 811 defined within the discrete gripping device 810 (see, e.g. FIG. 53). This gap 811 may be increased when the gripping apparatus 800 is activated or engaged when the discrete gripping devices 810 slide against ramp(s) 826 of the wedge cone(s) 820, 822 to grip against pipe inner diameter 12a.

Furthermore, the plurality of discrete gripping devices 810 may each include an inner surface 818 configured to set or rest against the outer surface or ramp 826 of the cone wedges 820, 822. One or both of the inner surface 818 or the outer surfaces 826 may have an antifriction coating or device 815. By way of example only, antifriction devices 815 may include tracks with rollers or bearings, (see e.g. FIG. 21 and corresponding description) or alternatively, include a low friction coating such as TEFLON brand or a TURCITE brand laminate or coating. The inner surface 818 of the plurality of discrete gripping devices 810 may form or be in the shape of a hollow conical pocket 818a which matingly matches with the ramp or outer surfaces 826 of the wedge cones 820, 822 (see, e.g. FIGS. 54 and 57).

Referring to FIG. 53-58, if conical wedge cones 820, 822 are used, the taper of the interior surface 818 and conical pocket 818a of the gripping device 810 or wedge jaw 812 can be designed, made or machined to match the wear surface 824 or ramp or outer surface 826 of the conical wedge cones 820, 822 at or near the point where the gripping devices 810 contact the pipe 12, so that there is little or no gap or space 817 (see FIG. 58) between the interior surface 818 and the wear surface 824 or outer surface 826 of the conical wedge cones 820, 822 (gap or space 817 may be defined by differences between diameter of curvature at such surfaces). If one or more facetted wedge cones 821 are used (as illustrated, by way of example, in FIG. 59), then the wedge gripping apparatus 800 may use a flat face or ramp 826 at the same angle 825 to leave no gap/space 817 between the interior surface 818 of the gripping devices 810 and the wear surface 824 or outer surface/ramp 826 of one or more facetted wedge cones 821, but again as the gripping devices 810 move up the facetted cones 821 the gap 811 between the gripping devices 810 will also increase. The matching or mating of surfaces 818 of the discrete gripping device 810 and surface(s) 824 or 826 of the cone(s) 820, 822, or 821 will spread the load when the outer surface 840 of the wedges 812 or gripping devices 810 clamps the internal diameter 12a of the nominal sized pipe 12. Variations of the pipe internal diameter 12a may cause this small gap or space 817, but as long as the gap or space 817 is within the elastic limits of the material of the wedge 812 or discrete gripping devices 810, such gap or space 817 will not cause any failures of the gripping apparatus 800.

By way of example only, the gripping apparatus 800 may have an odd number of discrete gripping devices 810 as an odd number of the discrete gripping devices 810 may load more evenly against the interior of the pipe 12 if the interior of the pipe 12 is out of round. However, gripping apparatuses 800 with two or other even numbers of discrete gripping devices 810 are considered within the present disclosure. In certain exemplary embodiments, the discrete gripping devices 810 may be in the form of wedge jaws 812. By way of example only, as depicted in FIG. 55, the wedge jaws 812 may be a triple jaw design for use in a 1½ inch (or 3.81 cm) nominal pipe 12 size.

The discrete gripping devices 810 may define slots or grooves 816 circumferentially around, about or across the outer surface 840 of the plurality of discrete gripping devices 810. The slots 816 and the top 834 of the gripping devices 810, bottom 836 of the gripping devices 810, and the sides 838 of the gripping devices 810 may define or segment the outer surface 840 into the form of substantially rectangular pipe contact patches 844 (rectangular in top plan view). Circumferential biasing bands (such as, for example spring bands or band retraction springs, O-rings, or the like) 814 as inserted into the slots or grooves 816 may retain or bias the plurality of discrete gripping devices 810 in the gripping apparatus 800. Said circumferential biasing bands 814 may also be used for collective, mutual and/or concurrent retraction or disengagement of the discrete gripping devices 810 from gripping the pipe interior surface 12a. Each and every collectively or mutually biasing bands 814 may simultaneously collectively extend towards the pipe inside 12a, and subsequently, then simultaneously collectively retract each and every gripping device 810 and/or wedge jaw 812. As depicted in the exemplary embodiments of FIGS. 53-55, there are two circumferential biasing bands 814 per gripping apparatus 800, however, more or less biasing bands 814 may be used as desired. The biasing bands 814 may collectively extend towards the pipe interior surface 12a as the biasing force of the biasing bands 814 is overcome, and may collectively retract or bias back towards the rod or tube 802 at other times, or when the biasing force of the biasing bands 814 is not overcome. The biasing bands 814 may be one exemplary embodiment of a collective extension-retractable mechanism, but other kinds or types of collective extension-retractable mechanisms are possible.

The outer surface 840 of the wedge jaws 812 or discrete gripping devices 810 may optionally have one or more transition surface(s) 819. The transition surface(s) 819 is at least a thinning of the outer surface 840 and may, for example be, swept chamfer, swept arc or radius, relieved arc, compound leading edge curve(s), gradient(s), radius, beveled edge, or other non-liner edge tangent or near-tangent lines/planes/arcs at the top 834, bottom 836, and/or edges, walls, sides or sidewalls 838 of the outer surface 840. Additionally, the outer surface 840 may also define a curvature or circumference 841 which is different from the pipe interior 12a which is being gripped by the gripping apparatus 800. The transition surfaces 819 and different surface curvature 841 of the gripping devices 810 may help to avoid sharp shear loads or sharp transition points on the pipe interior surface 12a. Further discussion of similar transition surfaces 398 may be found in the description relating to FIGS. 37-40 and FIGS. 45-46.

The outer surface 840 and the patches 844 of outer surface 840 may also include a coating, surface coating or texturing 842 on said outer surface 840. The coating, surface coating or texturing 842 may include a binding layer 848 which attaches, adheres, connects, mounts, or binds the grit 846 to the outer surface 840. The surface coating or texturing 842 may be, by way of example only, and not limited to, tungsten carbide, silicon carbide, diamond with binder, quartz with binder, fractured carbide, and/or any other coating having carbide grit. In certain exemplary embodiments, the outer surface 840 and/or the coating 842 may be harder than the surface (for example, the interior surface 12a of the pipe 12) that is gripped by the outer surface 840 of the discrete gripping devices 810 or wedge jaws 812. The surface coating or texturing 842 also includes carbide grits or other types of grits 846 which are situated to expose a significant portion of the grit 846 above the binding layer 848 and/or the outer surface 840 allowing the discrete gripping devices 810 or wedge jaws 812 to clamp or grip through pipe 12 deposits such as rust, calcium, oil, grease, mill scale and others. Furthermore, the exposed grit 846 may have a thickness greater than the thickness of the deposit on the pipe interior 12a. By way of example only, the physical size of the carbide grit or other hard grit 846 may be larger than a #120 grit or mesh size, or larger than a sieve designation of 125 μm.

Furthermore, the binding layer 848 may be composed of a nickel based alloy, but may alternatively be composed of or include cobalt, silver solder, or any number of brazing alloys or brazing compounds. Stronger materials and higher melting temperatures of materials are preferred when manufacturing binding layer 848 of the surface coating 842. The material of the binding layer 848 may be strong enough to handle the shear force that each discrete gripping device 810 and/or wedge jaw 812 transfers back to the pipe wall 12a. During manufacturing, the binding layer 848 is applied as a paste with flux to the outer surface 840 and the grit 846 is generally evenly distributed or sprinkled to completely cover the brazing compound of the binding layer 848 in a single layer. The binding layer 848 is then quickly heated, thus melting the brazing compound into metal that flows up around and to surround the grit 846 through natural wicking. The binding layer 848 (and brazing compound/alloy) then cools and quickly solidifies to capture the grit 846. The finished wedge jaw 812 is composed of metal having a top layer of brazing (binding layer 848) that then surrounds the sides and bottom of each grit 846. The grit 846 may be mostly exposed above the binding layer 848 like sprinkles on a donut.

One or more seals 850 and clamping plates (or plates) 832 may be mounted onto the tube 802 adjacent to the discrete gripping devices 810 and wedge cone 820. A nut 830 may be mounted or threaded on an end of the gripping apparatus 800 adjacent to the seals 850, plates 832 and/or wedge cones 820, 822. The nut 830 may collectively transfer and remove force from the seals 850, plates 832 and/or wedge cones 820, 822 to collectively actuate and retract the gripping apparatus 800, respectively. The nut 830 may be one exemplary embodiment of a collective actuation-retraction mechanism, but other kinds or types of collective actuation-retraction mechanisms are possible and considered within the present disclosure, including, but not limited to, levers, cams, springs, chains, headed pins, pivoting links, cage, cables, tethers, pneumatic, and/or hydraulic mechanisms.

In the depicted exemplary embodiments of FIGS. 53-55 of dual cone collective activation/actuation and retraction, nut 830 is threaded onto the front end 801a of the tube 802. Any force applied to the collectively or coactively nut 830 is transferred to the plates 832 and seals 850 and to the movable wedge cone 820. When sufficient force is transferred from the nut 830 to the movable wedge cone 820 to overcome the retaining biasing force of the biasing bands 814, the movable wedge cone 820 moves towards the fixed wedge cone 822 to collectively and/or concurrently actuate, activate, and/or motivate every gripping device 810 or wedge jaw 812 into sliding against the incline 825 of the wedge cones 820, 822 to engage, grip, lock onto or secure the pipe inner surface 12a via the outer surface 840. The biasing bands 814 are also collectively extended or expanded towards the direction of the pipe interior 12a when the biasing force of the biasing bands 814 are overcome during the collective actuation of the gripping devices 810.

To collectively retract or disengage the gripping devices 810 or jaws 812 from the actuated position of the gripping apparatus 800 in FIGS. 53-55, the nut 830 is rotated in an opposite direction thus relieving the force applied upon the wedge cone 820, plates 832 and seal 850. The biasing or retaining force of the biasing bands 814 then bias or retract towards the tube 802, thus collectively and/or concurrently disengaging or retracting the gripping devices 810 or jaws 812 to slide down the tapers or inclines 825 of the wedge cones 820,822. The gripping devices 810 or wedge jaws 812 collectively and/or concurrently move in the reverse or opposite direction away or disengaging from the pipe inner surface 12a towards the tube 802, and the gripping force between the gripping apparatus 800 and the pipe 12 is released. Alternative means of retracting or disengaging the gripping devices 810 or jaws 812 from the pipe 12 as known to one of ordinary skill in the art is considered within the present disclosure.

In the depicted exemplary embodiments of FIGS. 56-57 for single cone collective activation/actuation and retraction, nut 830 is threaded onto an end of the tube 802. Any force applied to the nut 830 is transferred to the plates 832 and seals 850 and to the plurality of gripping devices 810 or wedge jaws 812. When sufficient force is transferred from the nut 830 to the plurality of gripping devices 810 or wedge jaws 812 to overcome the retaining biasing force of the biasing bands 814, the plurality of gripping devices 810 or wedge jaws 812 collectively and/or concurrently actuate, activate, and/or motivate under the force and move towards the fixed wedge cone 822 and the biasing bands 814 extend towards the pipe inner surface 12a. The interior surfaces 818 of the plurality of gripping devices 810 or wedge jaws 812 collectively and/or concurrently slide outward against the incline 825 of the fixed wedge cone 822 to expand outwards and all gripping devices 810 collectively engage, grip, lock onto or secure the pipe inner surface 12a, via the outer surface 840. In FIGS. 56-57, to retract or disengage the gripping devices 810 or jaws 812 from the actuated position, the nut 830 is rotated in an opposite direction thus relieving the force applied upon the plurality of gripping devices 810 or jaws 812. The biasing or retaining force of the biasing bands 814 then bias or retract towards the tube 802, thus collectively and/or concurrently disengaging or retracting the gripping devices 810 or jaws 812 down the taper or incline 825 of the wedge cone 822. The gripping devices 810 or wedge jaws 812 collectively and/or concurrently move in the reverse or opposite direction away or disengaging from the pipe inner surface 12a towards the tube 802, and the gripping force between the gripping apparatus 800 and the pipe 12 is released.

FIGS. 60-66 represents an exemplary embodiment of a collectively actuated-retracted and instantly gripping apparatus or plug 900 for insertion into a pipe 12, and for hand operated insertion, actuation and retraction of a gripping apparatus or plug 900. The collectively actuated-retracted and instantly gripping apparatus 900 may include discrete gripping devices 910 or wedge jaws 912, as actuated by any collectively actuated force transferring element, such as a washer 908, spring 906, cup 907, plate 932, or nut 930, such that an outer gripping surface 940 of the discrete gripping devices 910 grips against the pipe 12. The gripping apparatus 900 may also include an inner rod or tube 902 having threading 904 on the tube 902 towards a front end 901a and a rear end 901b of the tube 902. The tube may optionally define a throughbore 903.

The “instantly gripping” or “instant gripping” as described for the gripping apparatus 900 may refer to the outer surface 940 of the discrete gripping devices 910 and/or wedge jaws 912 immediately engaging, securing, gripping or contacting the inner diameter 12a upon initial insertion (see e.g. FIG. 62). The “instantly gripping” or “instant gripping” as described for the gripping apparatus 900 may also refer to the nut 930 (or other collective and/or concurrent actuating-retracting element) fully tightening to the torque specification at the desired position for the gripping apparatus 900 to immediately engage, secure, grip and contact the discrete gripping devices 910 and/or wedge jaws 912 with full tension against the pipe inner diameter 12a (see e.g. FIG. 64).

One or more cones, cone wedges, tapered wedges or wedge blocks 920 may be slidably mounted onto the tube 902. The cone 920 may be substantially conical or frustoconical in shape, and may be positioned such that the point 827 of the wedge cone 920 is directed towards the front end 901a of the tube 902. The wedge cone 920 may have a ramp or outer surface 926 that may include antifriction coatings or antifriction devices to reduce the deterioration of the surface 926.

The gripping apparatus 900 may include one or more discrete gripping devices 910. The discrete gripping devices 910 may be one or more gaps 911 (see e.g. FIG. 66) between each discrete gripping device 910 which may expand when the discrete gripping devices 910 are engaged against the pipe 12. A singular collectively or cooperatively gripping device 910 is considered within the disclosed embodiments herein.

Furthermore, the plurality of discrete gripping devices 910 may each include an inner surface 918 configured to set or rest against the outer surface or ramp 926 of the cone wedge 920. One or both of the inner surface 918 or the outer surfaces 926 may have an antifriction coating or device. The inner surface 918 of the plurality of discrete gripping devices 910 may form or be in the shape of a hollow conical pocket which matingly matches with the ramp or outer surfaces 926 of the wedge cones 920. The outer surface 940 of each discrete gripping device 910 or wedge jaw 912 may extend beyond the pipe inner diameter 12a (see, for example, FIG. 61) in the instantly gripping apparatus 900 such that the pipe inner diameter 12a is engaged by the discrete gripping devices 910 as the discrete gripping devices 910 are inserted into the pipe 12.

The discrete gripping devices 910 may define slots or grooves 916 circumferentially around, about or across the outer surface 940 of the plurality of discrete gripping devices 910. Circumferential biasing bands (such as, for example spring bands or band retraction springs, O-rings, or the like) 914 as inserted into the slots or grooves 916 may retain or bias the plurality of discrete gripping devices 910 in the gripping apparatus 900. Said circumferential biasing bands 914 may also be used for collective and/or concurrent retraction or disengagement of the discrete gripping devices 910 from gripping the pipe interior surface 12a. Each and every collectively or mutually biasing bands 914 may simultaneously collectively extend towards the pipe inside 12a, and subsequently, then simultaneously collectively retract each and every gripping device 910 and/or wedge jaw 912. The biasing bands 914 may collectively extend towards the pipe interior surface 12a as the biasing force of the biasing bands 914 is overcome, and may collectively retract or bias back towards the rod or tube 902 at other times, or when the biasing force of the biasing bands 914 is not overcome.

The outer surface 940 of the wedge jaws 912 or discrete gripping devices 910 may optionally have one or more transition surface(s) 919. Further discussion of similar transition surfaces 398 may be found in the description relating to FIGS. 37-40 and FIGS. 45-46. The outer surface 940 may also include a coating, surface coating or texturing 942 on said outer surface 940. The surface coating or texturing 942 may include a binding layer and a grit (see FIGS. 53-57 and related discussion).

One or more seals 950, clamping plates (or plates) 932 and/or washers 908 may be mounted onto the tube 902 adjacent to the discrete gripping devices 910 and wedge cone 920. A nut 930 and a compression spring actuator 905 may be mounted on an end of the gripping apparatus 900 adjacent to each other, towards the front end 901a of the seals 950, plates 932, washers 908 and/or wedge cone 920. The collectively or coactively nut 930 may be threaded onto the rod 902. The nut 930 may collectively transfer and remove force from the compression spring actuator 905, seals 950, plates 932, washers 908 and/or wedge cone 920 to collectively actuate and retract the gripping apparatus 900, respectively. The nut 930 may be one exemplary embodiment of a collective actuation-retraction mechanism, but other kinds or types of collective actuation-retraction mechanisms are possible and considered within the present disclosure, including, but not limited to, levers, cams, springs, chains, headed pins, pivoting links, cage, cables, tethers, pneumatic, and/or hydraulic mechanisms.

The compression spring actuator 905 may be mounted adjacent to the nut 930, wherein the compression spring actuator 905 is optionally sandwiched between washers 908 and positioned such that the force from the nut 930 is transferred to the compression spring actuator 905. The collectively or aggregately compression spring actuator 905 may include a spring cup or housing 907 and a spring 906. The cup or housing 907 may contain or house a portion or end of the spring 906. The collectively or aggregately cup 907 and the collectively or aggregately spring 906 may be adjacent to the discrete gripping devices 910, a wedge cone 920, washers 908, seal 950, and/or plates 932. Once into position at the desired depth within the pipe 12, and upon sufficient force from the nut 930, the compression spring actuator 905 collectively and instantaneously actuates the discrete gripping devices 910 to grip against the interior diameter 12a of the pipe 12.

Before insertion, the nut 930 is tightened to a point where the outer surface 940 of discrete gripping devices 910 or wedge jaws 912 extend beyond the pipe inner diameter 12a. In FIG. 61, the gripping device 900 is initially inserted or pushed into the pipe 12. The outer surface 940 of the gripping devices 910 and the wedge jaws 912 may also hit or engage an end of the pipe 12 upon insertion. In FIG. 62, the continued insertion of gripping apparatus 900 pushes the discrete gripping devices 910 or wedge jaws 912 into the wedge cone 920. The discrete gripping devices 910 or wedge jaws 912 are now biased against the pipe internal diameter 12a and instantly grip or engage the pipe internal diameter 12a. The spring 906 should not be fully compressed while in steps of FIG. 61-63 (i.e. there should still be room to compress spring 906)—this combined with the nut's 930 and spring's 906 initial pre-biasing of the wedge jaws 912 to extend beyond the inner diameter 12a of the pipe 12 allows the gripping apparatus 900 to continue to be slid, pushed, or inserted into the pipe 12 as the wedge jaws 912 grip against the pipe inner diameter 12a, yet blocks and prevents the gripping apparatus 900 from being removed from the pipe 12. In FIG. 63, the discrete gripping devices 910 or wedge jaws 912 are placed or have reached to the desired depth in the pipe 12. Even with the seal 950 not yet compressed, the discrete gripping devices 910 and/or wedge jaws 912 will keep the gripping apparatus 900 from being ejected from the pipe 12. In FIG. 64, the nut 930 is tightened to the torque specification to further engage the spring actuator cup 907 fully against the washer 908, further instantly gripping and securing the discrete gripping devices 910 and/or wedge jaws 912 with the full nut/bolt tension against the pipe inner diameter 12a and, also expanding the optional seal 950 to seal the pipe 12. In FIG. 65, after use and removal of any back pressure, the nut 930 may be backed off, untightened, or reversed, to allow the band springs (garter springs or O-rings) 914 to retract the discrete gripping devices 910 and/or wedge jaws 912 down the wedge cone 920 and such that the discrete gripping devices 910 and/or wedge jaws 912 are no longer in contact with the pipe inner diameter 12a. The seal 950 may also return to its steady state size, allowing the removal of the gripping apparatus 900 from the pipe 12. Note that in FIG. 65, the position of the nut 930 on the tube 902 is backed off to a position further back than the position of the nut 930 in FIG. 61 upon initial insertion (in which the nut 930 is threaded farther down the tube 902 to ‘set’ the spring 906 to bias the gripping devices 910 and wedge jaws 912).

Referring to FIGS. 67-69 and 79, an exemplary embodiment of a gripping plug apparatus, gripping apparatus, gripping plug or grasping plug 1010 (and alternate embodiment of gripping apparatus/plug 1010b) for use in a pipe, orifice, or tube (not illustrated) is shown, wherein the gripping apparatus 1010 is shown in a fully extended position. FIGS. 70-71 depict the embodiment of the gripping apparatus 1010 of FIG. 67-69, wherein the gripping apparatus 1010 is in a retracted position. Such a gripping plug 1010 is for use in pipes in, for example but not limited to, refineries, petrochemical plants, and power plants (in e.g. exchangers, heater, boilers, etc.) for reasons of safety, cleaning, maintenance, construction, welding, testing, etc. Such a gripping plug 1010 may also be used to test the connections between the shells and the process piping to devices such as exchangers, heaters, and boilers. Such a gripping plug 1010 may be used for making a connection to a tube or pipe, such as, by way of example only, for connecting a cable to an open pipe anchored subsea on the ocean floor, or as, by way of example only, for establishing one or more electrical connections.

The gripping plug 1010 may include seals (e.g. polyurethane seals) 1016 and clamping plate(s) or annular piece(s) 1014 which may extend outward when squeezed together, for example, by individual actuation-retraction mechanisms, by way of example only, e.g. nuts 1042 and bolts 1040. A vent tube or rod 1018 may be inserted through the center of one of more of clamping plates 1014, seals 1016 and body of the gripping device 1012. The vent tube 1018 extends through the seals 1016 and plates 1014 to optionally vent the pipe (not illustrated) past the seals 1016 and plates 1014. The gripping apparatus 1010 may include a primary body, trunk or column 1012 which may be separated into a first body part 1012a and a second body part 1012b, wherein the seals 1016 and plates 1014 are located within the body 1012 and may be mounted to the body 1012 (or one more of the separated body parts 1012a, 1012b). The body parts 1012a and 1012b may define a central column throughbore 1013 to which the vent tube 1018 may attach, and wherein the vent tube 1018 may continue the bore or passage of throughbore 1013 from a first end (or top end, or atmospheric side or end) 1017a of the gripping apparatus 1010 to a second (or bottom) end 1017b of the gripping apparatus 1010. The second part of the body 1012b may further define a stem portion 1012c having a smaller circumference 1033 than a cap portion 1012d of the second part of the body 1012b. The cap portion 1012d has a larger circumference 1063, and may define a surface or shoulder 1012e which joins the cap portion 1012d to the stem portion 1012c (see e.g. FIG. 69). While in FIGS. 67-71, the vent tube 1018 only extends partially into the second part of the body 1012b, in alternative exemplary embodiments the vent tube 1018 may optionally extend the full length of the body 1012 in the throughbore 1013. Moreover, in certain exemplary embodiments, the body 1012 may have more than two parts 1012a, 1012b, and in other alternative exemplary embodiments, the body 1012 may be unitary.

The gripping apparatus body 1012 (and each of the body parts 1012a and 1012b) may further include or define a plurality of holes 1015 which are bored through the length of the body 1012 and which are arranged or situated around or near the larger circumference 1063 of the body 1012 and its parts 1012a, 1012b, wherein the circumference 1063 is greater than the circumference 1033 of the stem portion 1012c. In the second part 1012b of the gripping apparatus body 1012, the holes 1015 may only extend through the cap portion 1012d. A plurality of bolts or rods 1040 may be substantially housed within the body 1012 and/or its parts 1012a, 1012b via each of the holes 1015. The plurality of bolts 1040 may have threads or a threaded portion 1041 at both the first end 1040a and the second end 1040b of the bolt 1040, wherein the middle portion of the bolt 1040 between the two ends 1040a, 1040b may be an unthreaded portion 1043. The unthreaded portion 1043 may be the part of the bolt 1040 that is housed or inserted into the holes 1015 of the body 1012.

By way of example, the gripping apparatus 1010 (and any alternate exemplary embodiments, including and not limited to gripping apparatus 1010a-1010d) may be used in gripping plugs, pipe connectors, or other lifting or grabbing devices. The gripping apparatus 1010, and alternative exemplary embodiments may include discrete gripping devices, discrete grippers or wedge jaws 1020 as actuated by at least one or a first wedge cone, cone wedge, tapered wedge, wedge block or body 1030, or as actuated by another force-transferring element, such that an outer gripping surface 1050 of the discrete gripping devices 1020 grips or engages against a pipe. The first wedge cone block or body 1030 may be composed or assembled from a plurality of discrete wedge cone segments 1031. The plurality of discrete wedge cone segments 1031 may be arranged around the stem portion 1012c of the second part 1012b of the body 1012 of the gripping apparatus 1010, (and alternative embodiments) wherein the inner surfaces 1035 of the wedge cone segments 1031 are each individually, discretely and slidably engaged or mounted adjacent, against or with the circumference 1033 of the stem portion 1012c. The assembly of the plurality of discrete wedge cone segments 1031 (and thus the first wedge cone block 1030) may have a substantially conical or frustoconical shape. The point or apex 1061 of the frustoconical or conical shape of the wedge cone block 1030 or the assembled wedge cone segments 1031 may be directed towards a front or first end 1017a of an exemplary embodiment of the gripping apparatus 1010 (and any alternative exemplary embodiments).

Each wedge cone segment 1031 may have one or more bores 1034 defined in the wedge cone segment 1031, wherein the bores 1034 may have threading 1037 complementary to the threaded portion 1041 on the bolt or rod 1040. Each bolt or rod 1040 may be affixed, connected, attached or threaded to each wedge cone segment 1031 within each bore 1034. As depicted in the exemplary embodiments in FIGS. 67-71 and 74, each wedge cone segment 1031 may have two bores 1034 defined into the wedge cone segment 1031 to receive two bolts or rods 1040 per wedge cone segment 1031. In alternative exemplary embodiments as shown in FIGS. 72 and 73, each wedge cone segment 1031 may have one bore 1034 defined in the wedge cone segment 1031 to receive an end 1040b of a bolt or rod 1040. Any number of bores 1034 defined within any number of wedge cone segments 1031 and bolts 1040 are considered within the scope of the present disclosure.

As depicted in the alternate exemplary embodiments of FIGS. 72 and 73, a second wedge cone, cone wedge, tapered wedge, or wedge block or body 1032 may be defined as a substantially conical or frustoconical shape and as a part/portion of or unitary with the cap portion 1012d of the second part of the body 1012b. In alternative exemplary embodiments, the second wedge cone block 1032 may not be unitary with the cap portion 1012d, and may also be assembled from an aggregate of wedge cone segments. Generally, the wedge cone or cone wedge blocks or bodies 1030, 1032 may be positioned in the alternate exemplary embodiment of gripping apparatus 1010a such that the points 1061 of the wedge cone blocks or bodies 1030, 1032 may be directed at each other. Both wedge cone blocks 1030, 1032 also have a ramp or outer surface 1039. In the first wedge cone block 1030, the outer surface 1039 is defined by the assembly of the discrete and individual outer surfaces 1039 of the discrete and individual wedge cone segments 1031 (see e.g. FIGS. 74A-74E) as assembled or aggregated around the stem portion 1012c of the second part of the body 1012b of the gripping apparatus 1010. The steepness of the ramp 1039 is defined by an incline 1038 which may be adjusted as desired and may be defined relative to the inner diameter of the pipe. The outer surface or ramp 1039 is adjacent to and slidably engaged with the inner surface 1057 of the gripping devices 1020, and the ramp 1039 may include antifriction coating or antifriction devices 1036 to reduce deterioration of the outer surface 1039 of the wedge cone blocks 1030, 1032 and/or the inner surface 47 of the gripping devices 1020 of any embodiments of the gripping plug 1010, 1010a and 1010b.

The gripping apparatus 1010 of FIGS. 67-71 (and its alternative exemplary embodiments 1010a-1010d as depicted subsequent figures) may include one or more discrete gripping devices 1020. The discrete gripping devices 1020 may be positioned such that there is a gap 1062 between each discrete gripping device 1020. Where there is only a singular individual and discrete gripping device 1020, there may nonetheless be a gap 1062 defined within the discrete gripping device 1020. This gap 1062 may be increased when the gripping apparatus 1010, 1010a or 1010b is activated or engaged when the discrete gripping devices 1020 slide against ramp(s) 1039 of the wedge cone block(s) 1030, 1032 to grip against pipe inner diameter. The inner surface 1057 of the discrete gripper 1020 and the outer surface 1050 of the discrete gripper 1020 may be positioned at an angle or incline 1058 relative to each other. This angle or incline 1058 may be complementary to the incline 1038 of the wedge cone segments 1031, and wedge cone blocks 1030, 1032.

Furthermore, the plurality of discrete gripping devices 1020 may each include an inner surface 1057 configured to set or rest and slidably engage against the outer surface or ramp 1039 of the wedge cone block(s) or bodies 1030, 1032 and wedge cone segments 1031. One or both of the inner surface 1057 (of the discrete grippers 1020) or the outer surfaces 1039 (of the wedge cone blocks 1030,1032) may have an antifriction coating or device 1036. By way of example only, antifriction devices 1036 may include tracks with rollers or bearings (not illustrated) or alternatively, include a low friction coating such as TEFLON brand or a TURCITE brand laminate or coating. The inner surface 1057 of the plurality of discrete gripping devices 1020 may form or be in the shape of a hollow conical pocket which matingly matches with the curved ramp or outer surfaces 1039 of the wedge cone blocks or bodies 1030, 1032 and/or the wedge cone segments 1031 which may form a wedge cone block or body 1030, 1032. The matching or mating of surfaces 1057 of the discrete gripping device 1020 and surface(s) 1039 of the cone block(s) 1030, 1032, or wedge cone segments 1031 will spread the load or force when the outer surface 1050 of the wedges or gripping devices 1020 clamps the internal diameter of the pipe. Variations of the pipe internal diameter may cause a small gap or space between the inner surface 1057 of the discrete gripper 1020 and the outer surface 1039 of the wedge cone block 1030, 1032 and wedge cone segments 1031, but as long as the gap or space is within the elastic limits of the material of the wedge jaw or discrete gripping devices 1020, such gap or space will not cause any failures of the gripping apparatus 1010, and 1010a-1010d. The discrete grippers 1020 may also be retained in certain exemplary embodiments (as shown in FIGS. 67-71 and 79) below the shoulder surface 1012e of the body 1012.

The outer surface 1050 of each discrete gripper or wedge jaw 1020 may extend beyond the pipe inner diameter in the instantly gripping apparatus embodiments 1010 (and, by way of example only and not limited to, the gripping apparatus embodiment 1010b) such that the pipe inner diameter is engaged by the discrete grippers 1020 as the discrete grippers 1020 are inserted into the pipe.

As illustrated, the exemplary embodiments of the gripping apparatus 1010, and 1010a-1010d may have an even number of discrete gripping devices 1020 as an odd number of the discrete gripping devices 1020. However, gripping apparatuses 1010, 1010a and 1010b with one or any odd number of discrete gripping devices 1020 are considered within the present disclosure, and further, an odd number of the discrete gripping devices 1020 may load more evenly against the interior of the pipe if the interior of the pipe is out of round. In certain exemplary embodiments, the discrete gripping devices 1020 may be in the form of wedge jaws. By way of example only, as depicted in FIGS. 77A-77E and 78A-78E, the wedge jaws or discrete grippers or gripping devices 1020 may be a triple jaw design for use in a 1½ inch (or 3.81 cm) nominal pipe size.

The discrete gripping devices 1020 may define slots or grooves 1051 circumferentially around, about or across the outer surface 1050 of the plurality of discrete gripping devices 1020. The slots 1051 and the top 1021 of the gripping devices 1020, bottom 1022 of the gripping devices 1020, and the sides/sidewalls 1059 of the gripping devices 1020 may define or segment the outer surface 1050 into the form of substantially rectangular pipe contact patches 1023 (rectangular in top plan view). Circumferential biasing bands 1052 (such as, for example spring bands or band retraction springs, O-rings, or the like) as inserted into the slots or grooves 1051 may collectively retain or bias the plurality of discrete gripping devices 1020 towards the body 1012 of the exemplary embodiments of gripping apparatus 1010 and alternate exemplary embodiments of the gripping apparatus. Said circumferential biasing bands 1052 may also be used for collective, mutual and/or concurrent retraction or disengagement of the discrete gripping devices 1020 from gripping the pipe interior surface. Collective retraction may be the simultaneous retraction or disengagement of each and every discrete gripper, gripping device and/or wedge jaw 1020 from the pipe interior. The biasing bands 1052 may be one example of a collective extension-retractable mechanism, however other examples as known to one of ordinary skill in the art are possible. Each and every collectively or mutually biasing bands 1052 may simultaneously or concurrently collectively extend towards the pipe inside (for example, when overcome with the pushing or extending force of the plurality of discrete grippers 1020), and subsequently, then simultaneously collectively retract each and every gripping device and/or wedge jaw 1020 as the pushing or extending force is removed. As depicted in the exemplary embodiments of FIGS. 67-71, 72-73 and 79, there are two to three circumferential biasing bands 1052 per gripping apparatus 1010, 1010a and 1010b, however, more or less biasing bands 1052 may be used as desired in alternate exemplary embodiments. The biasing bands 1052 may collectively extend towards the pipe interior surface as the biasing force of the biasing bands 1052 is overcome and may collectively retract or bias back towards the body 1012 at other times, or when the biasing force of the biasing bands 1052 is not overcome. The biasing bands 1052 may be one exemplary embodiment of a collective extension-retractable mechanism, but other kinds or types of collective extension-retractable mechanisms are possible.

The outer surface 1050 of the wedge jaws or discrete gripping devices 1020 may optionally have one or more contour(s), contouring or transition surface(s) 1055, as shown in FIGS. 72-73, to help prevent sharp load transitions which may damage or mark the pipe or tube inner diameter around the outer jaw surface perimeter. Other exemplary embodiments of the discrete gripping devices, grippers or wedge jaws 1020 may not include transition surfaces 1055 (see for e.g. FIGS. 76, 77A-77E and 78A-178). The transition surface(s) 1055 is at least a thinning of the outer surface 1050 and may, for example be, swept chamfer, swept arc or radius, relieved arc, compound leading edge curve(s), gradient(s), radius, beveled edge, or other non-linear edge tangent or near-tangent lines/planes/arcs at the top 1021, bottom 1022, and/or edges, walls, sides or sidewalls 1059 of the outer surface 1050. Additionally, the outer surface 1050 may also define a surface curvature or circumference 1056 which is different from the pipe interior which is being gripped by the gripping apparatus 1010 and any of its alternative embodiments. The transition surfaces 1055 and different surface curvature 1056 of the gripping devices 1020 may help to avoid sharp shear loads or sharp transition points on the pipe interior surface.

The outer surface 1050 and the rectangular contact patches 1023 of outer surface 1050 may also optionally include a coating or surface coating 1053 (see e.g. by way of example only and not limited to, FIGS. 78A-78E and 79) or texturing 1054 (see e.g., by way of example only and not limited to, FIGS. 67-71 and 77A-77E) on said outer surface 1050. An uncoated and untextured alternate exemplary embodiment of a discrete gripper 1020 is shown in FIGS. 72-73 and 76. The optional coating or surface coating 1053 may include a binding layer 1053a which attaches, adheres, connects, mounts, or binds the grit 1053b to the outer surface 1050. The surface coating 1053 may be, by way of example only, and not limited to, tungsten carbide, silicon carbide, diamond with binder, quartz with binder, fractured carbide, and/or any other coating having a hard grit. In certain exemplary embodiments, the outer surface 1050 and/or the coating 1053 or texturing 1054 may be harder than the surface (for example, the interior surface of the pipe) that is gripped by the outer surface 1050 of the discrete gripping devices or wedge jaws 1020. The surface coating 1053 also includes carbide grits or other types of grits 1053b which are situated to expose a significant portion of the grit 1053b above the binding layer 1053a and/or the outer surface 1050 allowing the discrete gripping devices or wedge jaws 1020 to clamp or grip through pipe deposits such as rust, calcium, oil, grease, mill scale and others. Furthermore, the exposed grit 1053b may have a thickness greater than the thickness of the deposit on the pipe interior. By way of example only, the physical size of the carbide grit or other hard grit 1053b may be larger than a #120 grit or mesh size, or larger than a sieve designation of 125 μm.

Referring at least to the FIGS. 78A-78E, the binding layer 1053a may be composed of a nickel-based alloy, but may alternatively be composed of or include cobalt, silver solder, or any number of brazing alloys or brazing compounds. Stronger materials and higher melting temperatures of materials are preferred when manufacturing binding layer 1053a of the surface coating 1053. The material of the binding layer 1053a may be strong enough to handle the shear force that each discrete gripping device or wedge jaw 1020 transfers back to the pipe wall. During manufacturing, the binding layer 1053a is applied as a paste with flux to the outer surface 1050 and the grit 1053b is generally evenly distributed or sprinkled to completely cover the brazing compound of the binding layer 1053a in a single layer. The binding layer 1053a is then quickly heated, thus melting the brazing compound into metal that flows up around and to surround the grit 1053b through natural wicking. The binding layer 1053a (and brazing compound/alloy) then cools and quickly solidifies to capture the grit 1053b. The finished discrete gripper 1020 is composed of metal having a top layer of brazing (binding layer 1053a) that then surrounds the sides and bottom of each grit 1053b. The grit 1053a may be mostly exposed above the binding layer 1053b.

The texturing 1054 may be any texturing, surface pattern, surface roughness/roughening, or surface shaping on the outer surface 1050 of the discrete grippers 1020. As illustrated in FIGS. 67-71 and 77A-77E, by way of example only, one exemplary embodiment of texturing 1054 may be a series of hills 1054a and valleys 1054b forming repeated ridges on the outer surface 1050 (see, e.g. FIG. 77A). Additional examples of texturing 1054 may include stippling/dimples, braids, reticulation, friction padding, a typical file surface, a crisscross series of ridges and valleys such as in a file surface although in this case un-sharpened (such as in an unsharpened nail file or metal file of a pocket knife) or the like texturing 1054.

Referring to FIGS. 67-73 and 79, a nut 1042 may be mounted or threaded on towards the first end 1040a of each bolt or rod 1040, wherein the nut 1042 is located adjacent to the body 1012 or a first part of the body 1012a. The nut 1042 and bolt 1040 may transfer and remove force from the wedge cone block 1030 (including optionally a second wedge cone block 1032) and wedge cone segments 1031, seals 1016, and plates 1014 to individually actuate and retract the discrete grippers 1020 of the gripping apparatus 1010, 1010a and 1010b. The nut 1042 and bolt 1040 may be one exemplary embodiment of an individual actuation-retraction mechanism, but other kinds or types of individual actuation-retraction mechanisms are possible and considered within the present disclosure, including, but not limited to, levers, cams, springs, chains, headed pins, pivoting links, cage, cables, tethers, pneumatic, and/or hydraulic mechanisms. Rotating the nut 1042 in one direction may advance, move or maneuver the bolt 1040 in one direction (e.g., by way of example only, towards a first end 1017a of the gripping apparatus 1010, 1010a, 1010b); and rotating the nut 1042 in an opposite direction may advance, move or maneuver the bolt 1040 in the reverse or opposite direction (e.g. by way of example, only, towards the second end 1017b of the gripping apparatus embodiments 1010, 1010a, 1010b).

Referring to FIGS. 67-71, 75 and 79, the exemplary embodiments of the gripping apparatus 1010, and alternate exemplary embodiments may optionally further include a compression spring actuator 1045, located towards a first end 1017a of the gripping apparatus body 1012. Each compression spring actuator 1045 is mounted on the bolt 1040 and sandwiched between the nut 1042 and the body 1012, wherein each nut 1042 and bolt 1040 may individually and discretely transfer and remove force from each compression spring actuator 1045. A washer 1048 may be further placed or inserted on the bolt 1040 between each compression spring actuator 1045 and each nut 1042. The nut 1042 and bolt 1040 may individually transfer and remove force from the compression spring actuator 1045, seals 1016, plates 1014, washers 1048 and/or wedge cones 1030, 1032 and wedge cone segments 1031 to individually actuate and retract the gripping apparatus 1010, 1010a and 1010b, respectively.

Each individual or discrete compression spring actuator 1045 may include a spring cup or housing 1046 and a spring 1044. The cup or housing 1046 may contain or house a portion or end of the spring 1044. The individual or discrete cup 907 and the individual or discrete spring 1044 may be adjacent to the body 1012 or first body part 1012a of the gripping apparatus 1010 (and alternative embodiments), discrete grippers 1020, wedge cone 1030,1032, washers 1048, seal 1016, and/or plates 1014. Once into position at the pipe, and upon sufficient force from each individual and discrete bolt 1040 and nut 1042, each of the compression spring actuators 1045 individually, discretely and instantaneously actuates each of the discrete grippers 1020 to grip against the interior diameter of the pipe.

The “instantly gripping” or “instant gripping” as described for the gripping apparatus 1010 (and any alternative embodiments) may refer to the outer surface 1050 of the discrete grippers 1020 immediately engaging, securing, gripping or contacting the inner diameter upon initial insertion into the pipe. The “instantly gripping” or “instant gripping” as described for the exemplary embodiments gripping apparatus 1010 (and any alternative embodiments) may also refer to the nut 1042 and bolt 1040 (or other individual and/or discretely actuating-retracting element) tightening to the torque specification at the desired position for the gripping apparatus 1010 to immediately engage, secure, grip and contact the discrete grippers 1020 with full tension against the pipe inner diameter.

For embodiments with a compression spring actuator 1045, before insertion of the gripping apparatus 1010 (and any alternate embodiments) into the pipe, each nut 1042 may be tightened or threaded on each bolt 1040 and compression spring actuator 1045 to a point where the outer surface 1050 of each individual and discrete grippers or wedge jaws 1020 extend beyond the pipe inner diameter. The gripping apparatus 1010, 1010a, 1010b is initially inserted or pushed into the pipe. The outer surface 1050 of the discrete grippers and the wedge jaws 1020 may also hit, contact or engage an end of the pipe upon insertion. The continued insertion of gripping apparatus 1010 (including any alternate exemplary embodiments) allows the discrete grippers 1020 to engage the interior of the pipe. The discrete grippers or wedge jaws 1020 are now biased against the pipe internal diameter and instantly grip or engage the pipe internal diameter. The spring 1044 should not be fully compressed while in steps of initial insertion described above (i.e. there should still be room to further compress spring 1044)—this combined with each nut's 1042 and spring's 1044 initial pre-biasing of the wedge jaws 1020 to extend beyond the inner diameter of the pipe allows the gripping apparatus 1010 (and alternate embodiments) to continue to be slid, pushed, or inserted into the pipe as the wedge jaws or discrete grippers 1020 grip against the pipe inner diameter, yet blocks and prevents the gripping apparatus 1010 (and alternate exemplary embodiments) from being removed from the pipe. Even with the seal 1016 and/or plates 1014 not yet compressed, the discrete grippers and/or wedge jaws 1020 will keep the gripping apparatus 1010 from being ejected from the pipe with the compression spring actuator 1045 instantly biasing the discrete grippers 1020 to engage the pipe interior wall upon insertion. In FIGS. 67-69 and 79, every nut 1042 is threaded onto each bolt 1040 to the torque specification to engage the compression spring actuator 1045, further instantly gripping and securing the discrete grippers 1020.

Threading or unthreading the nut 1042 and displacing the position of the bolt 1040 within the holes 1015 moves the wedge cone segments 1031, and transfers force to and away from the discrete grippers 1020, seals 1016 and plates 1014. As shown in FIGS. 67-69 and 79, wherein the gripping apparatus 1010, 1010b depict the discrete grippers 1020 at a fully extended position 1060a, each nut 1042 is threaded to displace the bolt 1040 (wherein the bolt 1040 is affixed to the wedge cone segment 1031) and each wedge cone segment 1031 to slidably move against the length of the stem portion 1012c towards and engage the shoulder 1012e of the gripping apparatus body 1012. As each bolt 1040 is axially moved, displaced, or maneuvered towards the first end 1017a of the gripping apparatus 1010 and/or 1010b, each wedge cone segment 1031 moves towards the shoulder surface 1012e of the cap 1012d, and the inner surface 1057 of each discrete gripper 1020 slidably moves against the outer surface 1039 of each wedge cone segment 1031, to individually and discretely overcome the retaining biasing force of the biasing bands 1052 in the slots 1051 and extend each individually and discretely further towards the interior of the pipe to a fully extended position 1060a. At the fully extended position 1060a of the gripping apparatus 1010 (and its alternate embodiments), the wedge cone segment 1031 and the wedge cone block 1030 may be engaged with (or at its closest position to) the shoulder surface 1012e of cap portion 1012d. The interior surfaces 1057 of the plurality of discrete grippers or wedge jaws 1020 individually and discretely slide outward against the incline 1038 of each of the wedge cone segments 1031 to expand outwards and all gripping devices 1020 individually engage, grip, lock onto or secure the pipe inner surface, via the outer surface 1050. The seals 1016 and clamping plates 1014 may also be extended or pushed outwards (not illustrated) by application of pressure from the wedge cone segments 1031 compressing the second portion 1012b of the boy 1012 against the first portion 1012a of the body 1012 in the various extended, activated, or engaged positions of the gripping apparatus 1010 (and any alternative embodiments). In embodiments having a second wedge cone block 1032 (see e.g. FIGS. 72 and 73), the inner surface 1057 of the discrete grippers 1020, may also individually and discretely slide against the incline 1038 of the second wedge cone block 1032 (in addition to sliding against the incline 1038 of the first wedge cone block 1030 composed of wedge cone segments 1031) to expand outwards towards the pipe interior surface and overcome the collective and/or concurrent force of the biasing bands 1052 as well when each bolt 1040 is axially moved toward the first end 1017a of the gripping apparatus 1010a. As the second wedge cone block 1032 may be defined substantially as part of a modified cap portion 1012d in the embodiment as illustrated in FIGS. 72-73, the two wedge cone blocks 1030, 1032 in FIGS. 72-73 may advance towards each other similarly as described for the wedge cone block 1030 advancing towards the cap portion 1012d in FIGS. 67-71 and 79. Moreover, as depicted in FIG. 73, the second wedge cone block 1032 may also define a shoulder surface 1012e wherein the first wedge cone block 1030 may be engaged with when the discrete grippers 1020 are in a fully extended position 1060a.

To retract or disengage the discrete grippers, gripping devices or jaws 1020 from an actuated position, as shown in FIGS. 70 and 71, the nut 1042 is threaded, backed off, untightened, reversed, or rotated in an opposite direction thus axially moving or displacing the bolt 1040 and segmented wedges 1031 towards the second end 1017b of the gripping apparatus and relieving the force applied upon the plurality of gripping devices 1020. The collective or concurrent biasing or retaining force of the biasing bands 1052 then biases or retracts towards the body 1012 or stem portion 1012c, thus collectively and/or concurrently disengaging or retracting the gripping devices 1020 down the taper or incline 1038 of the wedge cone block 1030, or the wedge cone segments 1031. The discrete grippers 1020 can individually and discretely move in the reverse or opposite direction away or disengaging from the pipe inner surface towards the stem portion 1012c of body 1012, and the gripping force between the gripping apparatus 1010 (including alternate exemplary embodiments) and the pipe is released. In embodiments having a second wedge cone block 1032 (see e.g. FIGS. 72 and 73), the inner surface 1057 of the discrete grippers 1020, may also individually and discretely slide against the incline 1038 of the second wedge cone block 1032 (in addition to sliding against the incline 1038 of the first wedge cone block 1030 composed of wedge cone segments 1031) to retract towards the gripping apparatus body 1012 (or the stem portion 1012c of the gripping apparatus body 1012) and the collective and/or concurrent force of the biasing bands 1052 may also contract inwards or towards the body 1012 or stem portion 1012c of the body 1012, when each bolt 1040 is axially moved toward the second end 1017b of the gripping apparatus 1010a. The seal 1016 and clamping plates 1014 may also return to its steady state size, allowing the removal of the gripping apparatus 1010 (and alternative embodiments) from the pipe. If any compression spring actuator 1045 is used, the spring 1044 may return to its partially compressed position or an uncompressed position after the wedge cone blocks 1030 (and, if applicable, wedge cone block 1032) returns to a disengaged or retracted position.

FIGS. 72-73 depict an alternative exemplary embodiment of the gripping apparatus 1010a, albeit without a compression spring actuator 1045 and wherein not all of the discrete grippers 1020 are discretely and individually fully extended. In FIGS. 72 and 73, one or more of the discrete grippers 1020 is individually/discretely in a fully extended position 1060a, and one or more of the discrete grippers 1020 is individually/discretely in a retracted position 1060b. In FIG. 72, one of the discrete grippers 1020 is in a retracted position 1060b, and three discrete grippers are in various positions of partially extended/retracted positions. In FIG. 73, one discrete gripper 1020 is depicted in cross section view in a fully extended position 1060a and one discrete gripper 1020 is shown in cross section view in a retracted position 1060b. The use of the gripping apparatus embodiment 1010a in FIGS. 72-73 is substantially the same or similar to the embodiments 1010 and 1010b, although the embodiment of gripping apparatus 1010a depicts two wedge cone blocks 1030, 1032. In the gripping apparatus embodiment 1010a having two wedge cone blocks 1030, 1032, wherein one of the wedge cone blocks is assembled from individual and discrete wedge cone segments 1031, the nut 1042 is threaded on the bolt 1040 to retract the bolt 1040 along the length of the gripping apparatus 1010a. In other words, the bolt 1040 is moved towards the first end 1017a of the gripping apparatus 1010a, and accordingly, as the discrete wedge cone segment 1031 is attached, said wedge cone segment 1031 also slidably moves along the length of the stem portion 1012c of the gripping apparatus body 1012 towards the first end 1017a (and/or the cap portion 1012d of the gripping apparatus body 1012). As the bolt 1040 and wedge cone segments 1031 are displaced, the discrete and individual grippers 1020 overcome the retaining and biasing force of the biasing bands 1052 and extend towards the pipe interior, by sliding the inner surface 1057 of the discrete gripper 1020 against the outer surface 1039 of both wedge cone blocks 1030, 1032. The discrete wedge cone segments 1031 may engage the shoulder 1031 of the cap portion 1012d or the second wedge cone block 1032 at a fully extended position 1060a of the discrete jaws or grippers 1020.

FIGS. 80-82 depict an alternate exemplary embodiment of a gripping plug apparatus 1010c. FIGS. 81-82 depict the alternate exemplary embodiment of the gripping plug apparatus 1010c with the discrete gripping devices 1020 in a retracted position 1060b and in an engaged/extended position 1060a, respectively, as relative to an interior/inner surface 1072 of a pipe 1070. This gripping apparatus embodiment 1010c may be a single seal or isolation plug, having a singular seal 1016 between the first part 1012a and the second part 1012b of the body 1012. The nuts 1042 and bolt 1040 may individually actuate and retract the discrete wedge cone segments 1031 of wedge cone block 1030 as described for other exemplary embodiments of the gripping plug apparatus, such as embodiments 1010, 1010a, and 1010b. Similarly as described for the prior exemplary embodiments, the wedge cone segments 1031 are also arranged circumferentially around the stem portion 1012c of the body 1012 to form the wedge cone block 1030. Circumferential biasing bands 1052 may also be used to collectively extend and retract towards the pipe interior/inner surface 1072 as described for the other exemplary embodiments of the gripping plug apparatus, such as embodiments 1010, 1010a, and 1010b.

In an alternate exemplary embodiment of the gripping apparatus 1010d as depicted in FIGS. 83-84, the gripping apparatus may include a modified, alternate or stepped wedge block or wedge body 1030a instead of a wedge cone block 1030. The exemplary embodiments of FIGS. 83-84 may illustrate an insertion blocking gripping plug apparatus 1010d. The stepped or modified wedge block 1030a of this alternate exemplary embodiment may be the aggregation, composition or assembly of individual and discrete modified wedge segments 1031a as arranged circumferentially around the stem portion 1012c of the gripping apparatus body 1012. The outer surface 1039a of modified wedge block 1030a may not define a frustoconical shape, and instead may define an engagement surface 1067 which abuts or engages the plurality of discrete grippers 1020, and may further define a raised or stepped section 1065 which projects from and is adjacent to the engagement surface 1067. The raised or stepped section 1065 may be substantially towards the center of the modified wedge body 1030a, or the aggregate of the modified wedge segments 1031a. In the exemplary embodiments as depicted, the engagement surface 1067 abuts the bottom 1022 of the gripping devices 1020; however in alternative exemplary embodiments, the engagement surface 1067 may instead abut the top 1021 or any other surface of the gripping devices 1020. The stepped section 1065 may have or define a wall 1066 adjacent to and projecting from the engagement surface 1067, and a top or top surface 1064. Each discrete wedge segment 1031a may define a portion or partial section or segment of each of the engagement surface 1067, the wall 1066 and the top 1064. Upon assembly of the discrete wedge segments 1031a into the stepped wedge block 1030a, the partial segments or sections of each will form or compose the whole or aggregate of the entire engagement surface 1067, wall 1066 and the top surface 1064.

The modified or stepped wedge 1030a may be used in connection with a wedge cone or wedge cone block or body 1032, wherein the wedge cone 1032 has an outer surface 1032a which is frustoconical in shape (or substantially similar to a frustoconical shape, or having an inclined outer surface). The apex or point 1061 of the frustoconical wedge cone block 1032 may be pointed or directed towards the top 1064 of the stepped wedge block 1030a. The nut 1042 and bolt 1040 may transfer and remove force from the modified wedge block 1030a via individually forces on each modified discrete wedge segment 1031a substantially as already described herein for earlier disclosed embodiments of the gripping apparatus. Rotating the nut 1042 in one direction may advance, move or maneuver the bolt 1040 in one direction; and rotating the nut 1042 in an opposite direction may advance, move or maneuver the bolt 1040 in the reverse or opposite direction. Threading or unthreading the nut 1042 and displacing the position of the bolt 1040 individually moves the modified wedge segments 1031a, and transfers force to and away from the discrete grippers 1020 as the engagement surface 1067 engages/pushes against or moves away from the bottom surface 1022 of the discrete grippers 1020. When the engagement surface 1067 of modified wedge segments 1031a pushes against the discrete gripper 1020, the inner surface 1057 of each discrete gripper 1020 may slidably move against the outer surface 1032a of the wedge cone 1032 (the wedge cone 1032 is also cap portion 1012d of the second part 1012b of the body 1012) to engage the interior surface of the pipe (refer to FIGS. 81-82 for depiction of pipe 1070 and interior surface 1072).

Referring to FIGS. 85-89, exemplary embodiments of a gripping or grasping plug 1110 and 1110a in a pipe, orifice or tube 1170 are shown. The gripping plugs 1110, 1110a may define an inboard end 1113, and an outboard end 1114. The gripping plug 1110 and 1110a includes a double block and bleed or other plugging device 1180 which includes two seals, a first or inboard seal 1116a and a second or outboard seal 1116b. Clamping plates 1124 are adjacent to both sides of each seal 1116a, 1116b, and the clamping plates 1124 may be squeezed together by the nut(s) 1142 as threaded on bodies, bolt(s), tube(s) or rod(s) 1112. The top clamping plate 1124 may be closer to the outboard end, and the bottom clamping plate 1124 may be closer to the inboard end for each seal 1116a, 1116b. The pairs of clamping plates 1124 may be substantially identical in certain exemplary embodiments (see, e.g. FIGS. 85-87), but in alternative exemplary embodiments (see e.g. FIGS. 88-89) a top clamping plate 1124 may be a female version or a male version of a clamping plate, and the bottom clamping plate 1124 may be the opposite version. The clamping plates 1124 may define holes 1128 therethrough into which the vent tube(s) 1112 may be inserted or connected in the exemplary embodiments depicted in FIGS. 85-87. In the alternative exemplary embodiments of FIGS. 88-89, clamping plates 1124 may also define holes 1128 for which bolts 1140 can be inserted. The bolt, tube or rod 1112 may be hollow in certain exemplary embodiments through the gripping plug 1110, 1110a to optionally vent the pipe 1170 past the gripping plug 1110, 1110a.

In the exemplary embodiments shown in FIGS. 85-89 the gripping plugs 1110 and 1110a also include a gripping apparatus 1190, or gripping apparatus 1190a. It is to be noted that the gripping apparatus 1190 or 1190a may be mounted, attached, or unitary with or simply engaged with (i.e. not connected to) one or more of the clamping plates 1124. Moreover the gripping apparatuses 1190 and 1190a are located or sandwiched between the first seal 1116a and second seal 1116b of the plugging device 1180. FIGS. 85-89 also show exemplary embodiment(s) of an overall gripping apparatus(es) 1190, 1190a utilizing/incorporating the discrete wedge jaw 1120 exemplary embodiment(s).

FIGS. 85-87 represents an exemplary embodiment of a gripping plug 1110 for insertion into a pipe 1170, and for insertion, actuation and retraction of a middle or mid single cone gripping apparatus 1190 in a double block and bleed plug 1180. By way of example, the gripping apparatus 1190 may be used in gripping plugs 1110, pipe connectors, or other lifting or grabbing devices. The gripping apparatus 1190 may include discrete gripping devices 1120 as actuated by a wedge cone, cone wedge, tapered wedge, or frustoconical wedge cone 1160, or as actuated by another force-transferring element, such as a plate, spring plate or annular piece 1134, such that an outer gripping surface 1150 of the discrete gripping devices 1120 grips against the interior 1172 of a pipe 1170. The wedge cone 1160 may be movable in relation to tube or body 1112. The wedge cones 1160 may also have a ramp or outer surface 1167, a base end 1164 and a top end 1163. The steepness of the ramp or outer surface 1167 may be adjusted as desired and may be defined relative to the inner diameter 1172 of the pipe 1170. Furthermore, the ramp 1167 of the wedge cones or cone wedges 1160 may also define the wear surface of wedge cones 1160. The wear surface is adjacent to the inner surface of the gripping devices 1120, and the wear surface may include antifriction coating or antifriction devices to reduce deterioration of the wear surface and/or the inner surface of the gripping devices 1120 (refer also to discussion above regarding FIGS. 53-57 on further detail regarding alternative exemplary embodiments of wear surfaces 824, ramps 826 and interior surfaces 818 of the discrete gripping devices 810).

The gripping apparatus 1190 may include one or more discrete gripping devices 1120. The discrete gripping devices 1120 may define slots or grooves 1151 circumferentially around, about or across the outer surface 1150 of the plurality of discrete gripping devices 1120. Circumferential biasing bands (such as, for example spring bands or band retraction springs, O-rings, or the like) 1152 as inserted into the slots or grooves 1151 may retain or bias the plurality of discrete gripping devices 1120 in the gripping apparatus 1190. Said circumferential biasing bands 1152 may also be used for collective, mutual and/or concurrent retraction or disengagement of the discrete gripping devices 1120 from gripping the pipe interior surface 1172. The biasing bands 1152 may be one exemplary embodiment of a collective extension-retractable mechanism, but other kinds or types of collective extension-retractable mechanisms are possible. Biasing bands 1152 may function substantially similarly as described earlier for other exemplary embodiments including by way of example, and not to be limited to: biasing bands 814, 469, 914 and others. Discrete grippers or devices 1120 may also be similar to discrete grippers described in earlier alternative exemplary embodiments in this disclosure, including, and not to be limited to: discrete grippers 810, 1020, 1050, (and others) and may optionally include coating or texturing, transition surfaces, and so forth as presented in this disclosure for earlier exemplary embodiments for discrete gripping devices, discrete grippers or wedge jaws.

Spring cup actuator or compression spring actuator 1145 as depicted in FIGS. 85-87 include a cup or housing 1146 and a spring 1144, which function similarly to earlier described exemplary embodiments for spring cup actuator 905 and 1045, and wherein the cup 1146 houses or contains a portion of spring 1144. Of note, the spring cup actuator 1145 may also collectively and instantaneously or automatically actuate the discrete gripping devices 1120 to grip or engage against the interior diameter 1172 of the pipe 1170, once the gripping apparatus 1190 is into position at the desired depth within the pipe 1170, and upon sufficient force from the nut 1142. Earlier definitions of “instantly gripping” and “instant gripping” of alternative exemplary embodiments of the discrete gripping devices are also applicable for FIGS. 85-89. The spring cup actuator 1145 may be located adjacent to the plate or annular piece 1134 above the discrete grippers 1120, and force may be transferred from the bottom clamping plate 1124 of outboard seal 1116b to the spring cup actuator 1145 directly or through connector pieces 1115.

In the exemplary embodiments of FIGS. 85-87, the inboard or first seal 1116a and surrounding clamping plates 1124 may be mounted onto the tube 1112 adjacent to the wedge cone 1160. The base 1164 of the wedge cone 1160 may be attached to the top clamping plate 1124 of the inboard seal 1116a. The second seal 1116b and its surrounding or sandwiching clamping plates 1124 may be situated and/or mounted above the spring cup actuator 1145. A nut 1142 may be mounted or threaded on an end (by way of example, via threading 1141 on tube 1112) of the gripping apparatus 1190 adjacent to the top clamping plate 1124 of seal 1116b. The nut 1142 may collectively transfer and remove force from the seals 1116b, 1116a, clamping plates 1124 and/or wedge cones 1160 to collectively actuate and retract the gripping apparatus 1190, respectively. The nut 1142 may be one exemplary embodiment of a collective actuation-retraction mechanism, but other kinds or types of collective actuation-retraction mechanisms are possible and considered within the present disclosure, including, but not limited to, levers, cams, springs, chains, headed pins, pivoting links, cage, cables, tethers, pneumatic, and/or hydraulic mechanisms. The nut 1142 may be adjacent to connector pieces 1115 such as, by way of example, tubes, compression tubes, transition tubes, cross port tubes, plates, couplings, adapters, spacers or washers, which are mounted around the body or tube 1112, and such pieces 1115 may be any structure or piece that can transfer and remove force from the nut 1142 to other parts of the gripping plug 1110, 1110a. These connector pieces 1115 may also be in between other parts of the gripping plug or device 1110 (such as, between the bottom clamping plate 1124 of the seal 1116b, and the cup 1146). Further, while the exemplary embodiment as illustrated in FIGS. 85-87 depict collective actuation-retraction of the gripping apparatus 1190, individual actuation-retraction of the gripping apparatus 1190 is also considered to be encompassed within this disclosure.

In the depicted exemplary embodiments of FIGS. 85-87 for single cone collective activation/actuation and retraction for a middle gripping apparatus 1190 with a double block and bleed plugging device 1180, the nut 1142 is threaded onto an end of the tube 1112. Any force applied to the nut 1142 is transferred to the clamping plates 1124 and seals 1116a, 1116b and to the plurality of gripping devices or wedge jaws 1120. Before insertion, the nut 1142 may be actuated or tightened thus pushing the whole outer shell assembly of a connector pieces 1115 (including spacer/washer, a manifold we call a transition tube, and a compression tube) to the top compression or clamping plate 1124 to the seal 1116b to the second compression plate 1124 to the cross port tube 1115 (which allows the test pressure to the area between the seals and or allows monitoring of the pressure between the seals) to the spring cup 1145 to compress the spring 1144 pushing on the washer 1134 pushing to actuate the wedges 1120 to the pipe ID 1172 for instant gripping. When the gripping plug 1110, gripping apparatus 1190 and plugging device 1180 enter or are inserted in the pipe 1170, the discrete grippers 1120 may optionally collectively instantaneously or automatically grip or grab against the interior surface 1172 of the pipe 1170, as preset by the biasing, force or pressure of the spring 1144 in the spring cup actuator 1145.

The gripping plug or device 1110 can be further inserted into the pipe 1170 to the desired location without fear of accidental ejection. At the desired location, when additional sufficient force is transferred from the nut 1142 to completely compress the spring cup 1145 to apply additional force directly to the washer 1134 and to the plurality of gripping devices 1120 to overcome the retaining biasing force of the biasing bands 1152, the plurality of gripping devices or wedge jaws 1120 collectively and/or concurrently actuate, activate, and/or motivate under the force and move towards the wedge cone 1160 and the biasing bands 1152 extend towards the pipe inner surface 1172. The interior surfaces of the plurality of gripping devices 1120 collectively and/or concurrently slide outward against the outer surface 1167 of the wedge cone 1160 to expand outwards and all gripping devices 1120 collectively further engage, grip, lock onto or secure the pipe inner surface 1120 via the outer surface 1150. The outer surface 1150 may also have texturing, or coating as described in earlier embodiments to help enhance the gripping capability. The outer surface 1150 may optionally have transition surfaces defined as a means to reduce sharp transition points, as described in exemplary embodiments earlier in this disclosure as well. After the wedge cone 1160 has been moved forward to where the wedge cone 1160 can no longer move forward (due to the wedges 1120 locking into the pipe internal diameter 1172), the tube 1112 can be further pulled through the wedge cone 1160 such that the clamping plates 1124 squeeze or press each respective seal 1116a, 1116b together so that each seal 1116a, and 1116b expands outwards to engage the pipe interior 1172 and with enough force to allow pressure testing between the two seals 1116a, 1116b. In FIGS. 85-87, to retract or disengage the gripping devices or jaws 1120 from the actuated position, the nut 1142 is rotated in an opposite direction thus relieving the force applied upon the plurality of gripping devices or jaws 1120. The biasing or retaining force of the biasing bands 1152 then bias or retract towards the tube 1112, thus collectively and/or concurrently disengaging, withdrawing or retracting the gripping devices or jaws 1120 down the tapered or inclined outer surface 1167 of the wedge cone 1160. The gripping devices or wedge jaws 1120 collectively and/or concurrently move in the reverse or opposite direction away or disengaging from the pipe inner surface 1172 towards the tube 1112, and the gripping force between the gripping apparatus 1190 and the pipe 1170 is released. The release of the pressure also allows the seals 1116a, 1116b to shrink or disengage from the pipe 1170 as well.

FIGS. 88-89 shows an exemplary embodiment of the gripping plug 1110a with a bi-directional gripping apparatus 1190a having separate/individual/discrete grippers or blocking wedges or jaws 1120, two wedge cones 1160, and a cylindrical central body or trunk 1191 combined with a double block and bleed plugging device 1180. A plurality of nuts 1142 are connected to a plurality of bolts or studs 1140 via threading 1141 towards the outboard end of the gripping plug 1110a. The nuts 1142 may also be adjacent to connector pieces 1115 such as, by way of example, tubes, plates, couplings, adapters or washers, which are mounted around the bolts 1140 which travel through the plugging device 1180 and gripping apparatus 1190a. Such connector pieces 1115 may be any structure or piece that facilitates the transfer and removal of force/pressure from the nuts 1142 to the clamping plates 1124, and the other parts of the gripping plug 1110a.

The discrete grippers 1120 are slidably engaged with the frustoconical wedge cones 1160a and 1160b, and include pins 1138 inserted into an end of each of the discrete grippers 1120 and springs 1136 mounted around pins 1138 (similar to as described in exemplary embodiments of pins and springs for discrete grippers depicted in FIGS. 50-51, and 17 and others). The springs 1136 each individually actuate, activate, engage and/or bias each discrete gripper 1120 outwards and against the pipe internal diameter 1172. Two round plates, spring plates or mounting plates 1134 may be attached, mounted, connected or unitary with the ends of the cylindrical body 1191 in FIGS. 88-89. Alternatively, the plates 1134 may be unconnected to the cylindrical body or trunk 1191. Further the plates 1134 may have openings or cutouts 1135 defined in the plate 1134 so as to support, guide and allow axial/longitudinal movement of each pin 1138 and spring 1136. The shape of the cutout or openings 1135 may be defined to be smaller or narrower in size than the size or diameter of the nut or head 1138a of the pin 1138 (please refer also to earlier description of similar plates in exemplary embodiments depicted in FIGS. 50-51, 17 and others, including by way of example only, the pin 1138 may in alternative exemplary embodiments be a socket head cap screw, or a threaded or partially threaded stud and nut).

The wedge cones 1160 of the alternative exemplary embodiment in FIGS. 88-89 may include two wedge cones, 1160a and 1160b. The wedge cone 1160a may be referred to as an inboard wedge cone 1160a. The wedge cone 1160b may be referred to as an outboard wedge cone 1160b. The plurality of discrete grippers 1120 on the inboard wedge cone 1160a may be also referred to as retraction blocking wedges or grippers 1120a, and the plurality of discrete grippers 1120 on the outboard wedge cone 1160b may also be referred to as insertion blocking wedges or grippers 1120b.

The frustoconical wedge cones 1160a, 1160b of FIGS. 88-89 may each have a base end with 1164; and a top end 1163 with a smaller circumference than the base end 1164. The top ends 1163 of both frustoconical wedge cones 1160a, 1160b may be oriented towards each other, and are separated by the cylindrical body 1191, discrete wedge jaws 1120 and plates 1134. Further, the base or bottom ends 1164 may each be mounted to, attached to or simply adjacent to a clamping plate 1124 (by way of example only, the base 1164 of the inboard wedge cone 1160a may be attached or adjacent to the top clamping plate 1124 of the inboard seal 1116a, and the base 1164 of the outboard wedge cone 1160b may be attached or adjacent to the bottom clamping plate 1124 of the outboard seal 1116b). The wedge cones 1160a and 1160b, which can also be referred to as frustoconical or modular wedge cones 1160a or 1160b of FIG. 88-89 may include mounting tracks or ramp assemblies 1166 as mounted, attached, bolted or captured onto the wedge cones 1160a, 1160b. The ramp assemblies 1166 may optionally have T-slot/guide walls for retention and guiding of T or round flange of the separate/individual discrete wedge block/jaw 1120 (as is described in further similar detail above, as by way of example and not to be limited to, for similar exemplary embodiments of ramp assemblies as depicted in at least FIG. 49). The ramp assemblies 1166 may also have antifriction coating, or antifriction devices to reduce the deterioration of the outer surface 1167 of the wedge cones 1160a, 1160b.

Additionally, wedge cones 1160a, 1160b may each contain retraction springs 1162 traveling therethrough the body of each of the wedge cones 1160a, 1160b. The springs 1162 may house or be supported by the rods, studs or bolts 1140. The springs 1162 in the outboard wedge cone 1160b may be stiffer, heavier, stronger, have a higher spring rate, have a higher K factor, be preloaded before movement, or require more force to compress than the springs 1162 in the inboard wedge cone 1160a. This discrepancy of compression strength between the retraction springs 1162 in the wedge cones 1160 allows the discrete gripping devices 1120b on the outboard wedge cone 1160b to be kept retracted, while simultaneously also actuating or presetting/biasing the discrete gripping devices 1120a on the inboard wedge cone 1160a for immediate or instant gripping with the pipe interior 1172. The springs 1136 as mounted on pins 1138 may also assist with the retraction blocking wedges 1120a with individual actuation/biasing for automatic engagement upon insertion. Further, a first end of the retraction springs 1162 may protrude from the tops 1163 of each wedge cone 1160a, 1160b, and press, engage or abut against each plate 1134, while the second end of the retraction spring 1162 is engaged or connected with a clamping plate 1124.

Before insertion into a pipe 1170, each of the nuts 1142 are tightened along threading 1141 and thus retraction springs 1162 begin compressing in both the inboard wedge cone 1160a and the outboard wedge cone 1160b. Once the retraction springs 1162 on the inboard wedge cone 1160a are sufficiently compressed such that the spring plate 1134 adjacent to the inboard wedge cone 1160a is close to or engaged with the wedge retainer plate and top 1163 of wedge cone 1160a, and disengaged from the heads 1138a of the pins 1138 of the inboard discrete gripping devices 1120a, the springs 1136 individually actuate, bias and extend the discrete gripping devices 1120a outwards past the interior diameter 1172 of the pipe 1170. The outer surface 1150 of the inboard gripping devices 1120a may also hit or engage an end of the pipe 1170 upon insertion. While the retraction blocking wedges 1120a are pre-biased or activated beyond the pipe interior 1172 to immediately engage said pipe interior 1172 upon insertion, the compression or force from threading the nut 1142 is halted or paused such that the insertion blocking wedges 1120b are retracted and not biased, activated or actuated, as the retraction spring 1162 in the outboard wedge cone 1160b is stiffer. The immediate engagement of the retraction blocking wedges 1120a with the pipe 1170 prevent accidental ejection of the gripping plug 1110a, while allowing continued insertion of the gripping plug 1110a into the pipe 1170. Accordingly, the operator can continue insertion of the gripping plug 1110a into the pipe 1170 without fear of accidental ejection until the gripping plug 1110a is at the desired location within the pipe 1170.

Once into the proper position the nuts 1142 are further tightened along threading 1141 to compress the retraction springs 1162 of the outboard wedge cone 1160b. The additional force pushes spring plates 1134 to compress towards the tops 1163 of the wedge cones 1160a, 1160b. While nuts 1142 are disclosed herein as one exemplary mechanism to transfer and remove force to the other elements of the gripping plugs 1110, 1110a, any other kinds of clamping, positioning, tensioning, compressing or spring mechanism device may be used and is considered within the scope of this disclosure, including, by way of example and not to be limited to: hydraulic or pneumatic cylinders, and/or sequencing mechanisms. The increased distance between the pin heads 1138a and the spring plates 1134 allow the insertion blocking wedges 1120b to move down the ramp assembly 1166 towards and engage the pipe interior diameter 1172 and the retraction blocking wedges 1120a engage further or secure with the pipe interior diameter 1172. The springs 1136 individually actuate and further engage each and every discrete gripper 1120a, 1120b to securely grip the pipe interior surface 1172. The wedges 1120b, 1120a are allowed to move down the ramps 1166 compressing the self-biasing springs 1136 as required to maintain contact with the pipe internal diameter 1172. The outer surface 1150 of the discrete grippers 1120a, 1120b may have a coating or texturing as described for earlier embodiments to aid or enhance the gripping capability of the discrete grippers 1120a, 1120b. The outer surface 1150 may also optionally have transition surfaces defined as a means to reduce sharp transition points as described in exemplary embodiments earlier in this disclosure as well. The force from the tightened nuts 1142 also compresses or squeezes the clamping plates 1124 to expand both the inner and outer seals 1116a, 1116b to engage the pipe interior 1172 as well.

To retract the gripping plug 1110a in the exemplary embodiments depicted in FIGS. 88-89, the nuts 1142 are loosened on the threading 1141 of the bolts or studs 1140. The retraction springs 1162 expand, pushing the springs plates 1134 away from the tops 1163 of the wedge cones 1160a, 1160b. The pin heads 1138a are collectively retracted by the spring plates 1134 movement away from the wedge cones 1160a, 1160b; the wedge cones 1160a, 1160b themselves also move or slide away from the cylindrical body 1191; and thus also collectively withdraw the discrete grippers 1120a, 1120b away from the pipe interior 1172. The inboard and outboard seals 1116a, 1116b, relieved of pressure from the clamping plates 1124 also disengage and withdraw from the pipe interior 1172 and the gripping plug 1110a can now be removed from the pipe 1170.

The improved exemplary embodiments of FIGS. 85-89 provide a distinct advantage in the gripping plug 1110, 1110a shaft 1112 strength by placing the discrete grippers 1120 (including grippers 1120a, 1120b) between the two seals 1116a, 1116b in a double block and bleed test plug 1180 over a conventional orientation of having the grippers on an inboard end of a plug. In the conventional setting of grippers on the inboard end of a plug, the hydraulic forces add to the shaft forces reducing what pressure a gripping plug can hold in the pipe 1170. Additionally in these the prior conventional gripping plugs, wherein the grippers are located at the inboard end of the gripping plug, the force transmitted to the interior surface of the pipe is added to the hydraulic forces, which can potentially distort or damage the pipe shape and pipe interior surface at lower pressures. In comparison, the exemplary embodiments of FIGS. 85-89 instantly grabs the interior surface 1172 of the pipe 1170 as the individual wedge shaped grippers 1120 enter the pipe 1170 providing protection against accidental ejection even before engaging the seal rings or seals 1116a, 1116b to the pipe internal diameter 1172. With the inboard seal 1116a transferring the hydraulic force to the wedge cone(s) 1160, the wedge grippers 1120, and then to the pipe internal diameter 1172, the shaft or rod 1112 does not bear the hydraulic forces from the inboard side of the pipe 1170. The shaft 1112 strength is used to engage the seals 1116a, 1116b and handle the test pressure forces between the seals 1116a, 1116b.

Referring to FIGS. 90-107, exemplary embodiments of a gripping or grasping plug 1210 for use in a pipe, orifice or tube 1270 are shown, wherein the gripping plug 1210 has selected discrete gripping devices 1220a which are instantly locking or engaging upon insertion or installation into a pipe 1270. The FIGS. 90-100A depict one exemplary embodiment in several positions and views; and the FIGS. 100-107 depict additional alternative exemplary embodiments of gripping plugs 1210 with selected discrete gripping devices 1220a which are instantly locking or engaging upon insertion into a pipe 1270. The gripping plugs 1210 may define an inboard end 1217, and an outboard end 1219 and further includes a seal or plugging device 1216. Clamping plates 1214 are adjacent to both sides of the seal 1216, and the clamping plates 1214 may be squeezed together by the nuts, compression nuts or compression hex nuts 1242 as threaded on bodies, bolt(s), tube(s) or rod(s) 1240. A seal dampener 1218 may be located between the two clamping plates 1214. The clamping plates 1214 may define holes or bores 1215 therethrough into which the body or vent tube(s) 1212 may be inserted or connected in the exemplary embodiments depicted in the cross section view of FIG. 93. The clamping plates 1214 may also define holes or bores 1215 for which bolts 1240 can be inserted. The pipe nipple, shielded or braided metal, flexible pressure hose, pipe plug, pressure transducer, bolt, tube or rod 1212 may be hollow in certain exemplary embodiments through the gripping plug 1210 to optionally vent the pipe 1270 past the gripping plug 1210.

In the exemplary embodiments shown in FIGS. 90-107 the gripping plug 1210 also includes a gripping apparatus 1290. It is to be noted that the gripping apparatus 1290 may be mounted, attached, or unitary with or simply engaged with (i.e. not connected to) one or more of the clamping plates 1214. Moreover the gripping apparatus 1290, as depicted in the FIGS. 90-107, is located towards the outboard end 1219 of the gripping plug 1210, but may be located towards the inboard end 1217 of the gripping plug 1210 in alternative exemplary embodiments. FIGS. 90-107 also show exemplary embodiment(s) of an overall gripping apparatus(es) 1290 utilizing/incorporating the discrete wedge jaw or discrete gripping device 1220, 1220a exemplary embodiment(s).

FIGS. 90-107 represents an exemplary embodiment of a gripping plug 1210 for insertion into a pipe 1270, and for insertion, actuation and retraction of a gripping apparatus 1290 and seal 1216, wherein the gripping apparatus 1290 has discrete gripping devices 1220a which are selectively actuated, engaged, or biased beyond the pipe 1270 outer diameter 1274 or the pipe 1270 inner diameter 1272. By way of example, the gripping apparatus 1290 may be used in gripping plugs 1210, pipe connectors, or other lifting or grabbing devices. The gripping apparatus 1290 may include discrete gripping devices 1220 and selected discrete gripping devices 1220a as actuated by a wedge cone, cone wedge, tapered wedge, or frustoconical wedge cone 1260, or as actuated by another force-transferring element, such as a plate, spring plate or annular piece 1230, such that an outer gripping surface 1250 of the discrete gripping devices 1220, 1220a grips or engages against the interior 1272 of a pipe 1270.

The wedge cone 1260 may be movable in relation to tube or body 1212. The wedge cones 1260 may also have a ramp or outer surface 1263, a base end 1267 and a top end 1265. The steepness of the ramp or outer surface 1263 may be adjusted as desired and may be defined relative to the inner diameter 1272 of the pipe 1270. Furthermore, the ramp 1263 of the wedge cones or cone wedges 1260 may also define the wear surface of wedge cones 1260. The wear surface is adjacent to the inner surface of the gripping devices 1220 and 1220a, and the wear surface may include antifriction coating or antifriction devices to reduce deterioration of the wear surface and/or the inner surface of the gripping devices 1220 and 1220a, such as wedge gripper back plates, mounting tracks or ramp assemblies 1262 (refer at least also to discussion above regarding FIGS. 53-57 on further detail regarding alternative exemplary embodiments of wear surfaces 824, ramps 826 and interior surfaces 818 of the discrete gripping devices 810). The discrete gripping devices 1220 and 1220a may matingly engage and be slidably mounted within slots 1261 as defined on the surface of the wedge cones 1260, on top of the wedge gripper back plates 1262. The wedge cone 1260 may also define a number of different diameter holes or bores 1266 for which the bolts 1240 and tube 1212 can be inserted through and partially housed in at one end, or a bottom end, of the bolts 1240 and the tube 1212. A wedge retainer, retaining or retainer plate 1280 may be connected or mounted to the top 1265 of the wedge cone 1260 via screws or fasteners 1264. The outer circumference of the retainer plate 1280 may extend past or over the slots 1261 of the wedge cone 1260 so as to be able to abut or engage the top surfaces 1229, 1229a of the discrete grippers 1220, 1220a, depending on certain positions of the gripping plug 1210. The retaining plate 1280 may also define a number of openings 1282 for which the bolts 1240 and tube 1212 can be inserted through. The wedge retainer 1280 stops the wedges 1220, 1220a travel at the top of the wedge cone 1260. The wedge retainer 1280 allows a user or operator to be able to remove the whole gripping assembly 1290 and top seal compression plate 1214 as one unit so the large urethane seal(s) 1216 can be replaced with no chance of dropping out wedges 1220, 1220a and springs 1221 as they lift this sub assembly of the gripping assembly 1290 and top seal compression plate 1214 off and then place it back on the plug 1210.

The outer surfaces 1250 of the discrete grippers 1220 and selected discrete grippers 1220a may include transition surfaces, texturing, and coatings as described for earlier figures and embodiments. The transition surfaces may be defined as a means to reduce sharp transition points, and texturings and coatings may enhance the gripping capability.

The gripping apparatus 1290 or gripping plug 1210 may include: a first group or non-installation, non-selected, unselected, nonselective or unselective discrete gripping devices 1220 and a second group of installation, selected or selectively engageable, or activating discrete gripping devices 1220a. The number of selected discrete gripping devices 1220a may optionally be fewer in number than the number of discrete gripping devices 1220. As depicted in the FIG. 90-100A, there may be only five (5) selected discrete gripping devices 1220a, although any other number of selectively engaged discrete gripping devices 1220a is encompassed by the present disclosure. The two groups or kinds of discrete gripping devices 1220 and 1220a may be similar except that the installation or selected discrete gripping devices 1220a are biased beyond the pipe inner diameter 1272 or outer diameter 1274 during the installation stage, as accomplished via the differences described herein. The non-selected or non-installation discrete gripping devices 1220 are not biased beyond the pipe inner diameter 1272 or outer diameter 1274 during the installation phase yet are still capable of being individually actuated towards the pipe inner diameter 1272 during the full actuation phase. The selected discrete gripping devices 1220a are connected to extended studs 1227, whereas the first group of discrete gripping devices 1220 are connected to shorter, standard or normal length studs 1223, as further described below.

The discrete gripping devices 1220 and 1220a may optionally define slots or grooves circumferentially around, about or across the outer surface 1250 of the plurality of discrete gripping devices 1220, 1220a (although not depicted in the FIGS. 90-100A). Circumferential biasing bands (such as, for example spring bands or band retraction springs, O-rings, or the like) optionally inserted into the slots or grooves may retain or bias the plurality of discrete gripping devices 1220, 1220a in the gripping apparatus 1290 as described for herein for earlier embodiments. Discrete grippers or devices 1220, 1220a may also be similar to discrete grippers described in earlier alternative exemplary embodiments in this disclosure, including, and not to be limited to: discrete grippers 810, 1020, 1050, (and others) and may optionally include coating or texturing, transition surfaces, and so forth as presented in this disclosure for earlier exemplary embodiments for discrete gripping devices, discrete grippers or wedge jaws.

Earlier definitions of “instantly gripping” and “instant gripping” of alternative exemplary embodiments of the discrete gripping devices and gripping apparatuses are also applicable for FIGS. 90-107. The terms “instantly engaging”, “instantly locking”, “auto-locking”, “automatically locking” and any combinations thereof, are treated similarly or equivalently to the earlier defined terms for “instantly gripping” and “instant gripping”.

FIGS. 90-100A shows an exemplary embodiment of the gripping plug 1210 with a gripping apparatus 1290 having separate/individual/discrete grippers or blocking wedges or jaws 1220 and 1220a, a wedge cone 1260, and a plugging device having clamping plates 1214 and a seal 1216. A plurality of nuts or compression hex nuts 1242 are connected to a plurality of bolts or studs 1240 via threading on the bolts 1240, each compression hex nut 1242 as located near a second or top end of the bolts 1240. The nuts 1242 may also be adjacent to connector pieces 1246 such as, by way of example, tubes, plates, couplings, adapters or washers, which are mounted around the bolts 1240 which travel through the clamping plates 1214 and gripping apparatus 1290. Such connector pieces or washers 1246 may be any structure or piece that facilitates the transfer and removal of force/pressure from the nuts 1242 to the clamping plates 1214, and the other parts of the gripping plug 1210. Each threaded bolt 1240 may further include a spring 1244 mounted around and supported by the bolt 1240, wherein the spring 1244 is located beneath and adjacent to the spring plate 1230 at a top end of the spring 1244. A bottom end of the spring 1244 is partially housed within the wedge cone 1260. In alternative exemplary embodiments, the ends of the bolt springs 1244 may abut a first compression plate 1214, or an adjacent solid wall, or a spring pocket or hole in the wedge cone 1260.

In the embodiments depicted in FIGS. 90-100A, the discrete grippers 1220 are slidably engaged with the frustoconical wedge cone 1260, and include pins, studs, or stems 1223 inserted into a top end 1229 of each of the discrete grippers 1220. The selected discrete grippers 1220a are also slidably engaged with the frustoconical wedge cone 1260, and include pins, studs, or stems 1227 inserted into a top end 1229a of each of the discrete grippers 1220a, wherein the pins, studs or stems 1227 have an extended length or height as compared with the studs 1223. The extended studs 1227 have threading along at least a threaded portion 1227a of its length, near the top of the extended stud 1227. Studs 1223 may also be optionally threaded along its length. Springs 1221 are mounted around and supported by each stud 1223 and 1227 on the discrete gripping devices 1220 and 1220a. The springs 1221 may each individually or independently actuate, activate, bias, and/or engage each discrete gripper 1220 and 1220a outwards and against the pipe internal diameter 1272 or the pipe outer diameter 1274. As depicted in the FIGS. 90-100A, only a fraction, portion or selection 1220a of the total discrete gripping devices have an extended stud 1227. In these selected figures, only five (5) of the total discrete gripping devices have an extended stud 1227, although this disclosure encompasses any other number of selected extended studs 1227 that may be used. Each standard or normal length stud 1223 has a nut, pinhead, or head 1224 fixed at an end opposite the discrete gripper 1220. The extended studs 1227 each have a retainer ring 1228 secured or mounted to the top of the extended stud 1227. A nut, speed nut, or push button nut 1225 is threaded or mounted on the extended stud 1227 threaded portion 1227a, as below the retainer ring 1228, and wherein the nut 1225 is adjustable, moveable or slidable towards and away from the retainer ring 1228. The nuts 1225, may optionally include a push button 1225b (see e.g. FIG. 91), wherein the push button 1225b, when pushed or engaged, may assist in quickly positioning, moving, or maneuvering the nut 1225 on the threaded portion 1227a.

A spring plate 1230 may be positioned or located beneath the compression hex nuts 1242 and nuts 1224, 1225 and at a flexible distance above the wedge cone 1260 and retainer plate 1280. The spring plate 1230 may include a circular plate or spring plate hub 1233 and a spring plate halo or fringe 1234 surrounding the spring plate hub 1233. The top end of the bolt springs 1244 may engage, press, or abut the bottom of the hub 1233 of the spring plate 1230. The hub 1233 of the spring plate 1230 may come to rest, be flush against, engage or abut the retainer plate 1280 as the bolt springs 1244 are compressed by compression nuts 1242 during the actuation stage. The spring plate halo 1234 may define or have openings, recesses or cutouts 1236 so as to support, guide and allow axial/longitudinal movement of each stud 1223, including extended studs 1227, and springs 1221. The shape of the cutout or openings 1236 may be defined to be smaller or narrower in size than the size or diameter of the nut or head 1224 of the studs 1223 and also smaller or narrower in size or diameter of the nuts, speed nuts, push button nuts or heads 1225 of the extended studs 1227, and slightly larger in size than the diameter of each stud 1223, 1227. A thin washer 1237 (see e.g. FIG. 101) may be placed on top of the springs 1221, between each spring 1221 and the spring plate 1230, to keep the spring from getting caught in the slots or recesses 1236 of the spring plate 1230. The spring plate hub 1233 may define a further set of openings 1232 for which the bolts 1240 and tube 1212 can be inserted through.

The frustoconical wedge cone 1260 of FIGS. 90-100A may have a base end 1257 and a top end 1265 with a smaller circumference than the base end 1257. The top end 1265 of the frustoconical wedge cone 1260 may be adjacent to the retainer plate 1280, or oriented towards the outboard end 1219. Further, the base or bottom end 1267 may be mounted to, attached to or simply adjacent to a clamping plate 1214. The wedge cone 1260, which can also be referred to as a frustoconical or modular wedge cone 1260 may include mounting tracks or ramp assemblies 1262 as mounted, attached, bolted or captured onto slots 1261 defined in the wedge cone 1260 outer surface 1263. The ramp assemblies 1262 may optionally have T-slot/guide walls for retention and guiding of T or round flange of the separate/individual discrete wedge block/jaw 1220 (as is described in further similar detail above, as by way of example and not to be limited to, for similar exemplary embodiments of ramp assemblies as depicted in at least FIG. 49). The ramp assemblies or back plates 1262 may also have antifriction coating, or antifriction devices to reduce the deterioration of the outer surface 1263 of the wedge cone 1260.

FIGS. 90, 94, 95 and 95A depict the gripping plug 1210 as in a position or state ready for installation within a pipe 1270, wherein the selected discrete gripping devices 1220a having extended studs 1227 are biased beyond the pipe's outer diameter 1274 or inner diameter 1272. The remainder or other group of discrete grippers 1220 are retracted, not actuated, or non-biased in the installation position of the gripping plug 1210. In this position, the gripping plug 1210 is capable of instantly or automatically locking into the pipe inner wall 1272 upon insertion into the pipe 1270 with the selectively actuated discrete grippers 1220a, while also allowing the operator to further insert the gripping plug 1210 into the pipe 1270 with relative ease, reducing drag force during installation of the gripping plugs 1210. In the ready to install state or position, only the selected discrete gripping devices 1220a connected to wedge gripper push nuts or speed nuts 1225 are activated, actuated, or engaged beyond the pipe's inner diameter 1272 or outer diameter 1274. This can be observed in at least FIGS. 94 and 95. The remaining wedge grippers or discrete gripping devices 1220 are within the pipe's inner diameter 1272, or inactive, or unactuated. Upon insertion into the pipe 1270, the selected number of discrete grippers 1220a connected to the extended studs 1270, will engage the pipe inner diameter 1272 immediately, thereby reducing the force needed to insert the gripping plug 1210 while maintaining the gripping plug's 1210 engagement to the pipe 1270. In this ready to install position or state, as shown in FIGS. 90, 94, 95 and 95A, the push nuts or speed nuts 1225 are located at the top of the extended studs 1227, with no gap or distance between the push nuts or speed nuts 1225 and the retainer ring 1228 (i.e. the top surface of the nuts 1225 is directly adjacent to or abutting the retainer ring 1228). Further, the bottom surface of the retainer plate 1280 engages, abuts or is adjacent to the top surfaces 1229 of the inactive discrete grippers 1220 in the ready for installation position. There is a gap or distance between the bottom surface of the retainer plate 1280 and the top surface 1229a of the active discrete grippers 1220a, or the retainer plate 1280 is not engaged with, directly adjacent to, or abutting the top surface of the active discrete grippers 1220a, in the ready for installation position.

The retracted position or state, wherein the gripping plug 1210 is not ready for installation, is depicted in FIGS. 92, 96, 97 and 97A. In the retracted position, all of the discrete gripping devices 1220 and selected discrete gripping devices 1220a, are inactive or retracted and are within the plug's inner diameter 1272. In this retracted state, there are gaps 1225a between each of the push nuts or speed nuts 1225 and the retainer rings 1228 on the extended studs 1227 (see, e.g. FIG. 97A). The bottom surface of the retainer plate 1280 is directly in contact with, adjacent to, or abutting all of the top surfaces 1229, 1229a of the discrete gripping devices 1220 and 1220a. The retracted position or state of the gripping plug 1210 is for the removal of the plug 1210 from the pipe 1270 and should not be used during the installation stage, as neither the discrete grippers 1220 nor the selected discrete grippers 1220a will automatically engage the pipe wall 1272 in the retracted position.

The fully engaged, activated, or actuated position of the gripping plug 1210 is also a state or position considered as not ready for installation. In the fully engaged position as shown in FIGS. 91 and 99, the compression hex nuts 1242 are tightened to the point where the spring plate hub 1233 is flush or directly abutting the retainer plate 1280, and all of the discrete gripping devices 1220 and selected discrete gripping devices 1220a, are energized, biased, activated or actuated beyond the pipe's internal diameter 1272 and inserting the plug 1210 into the pipe may require more force than is practical. The bottom surface of the retainer plate or wedge retainer 1280 is not in direct contact or abutting any of the top surfaces 1229, 1229a the discrete gripping devices 1220, 1220a in the fully engaged position. The fully engaged position should only be utilized after using the positions as shown in FIGS. 90 and 94-95A to move to the desired location within the pipe 1270.

In order to install the gripping plug 1210 into the pipe 1270, the operator should ensure that the gripping plug 1210 is in a ready-to-install position as depicted in FIGS. 90 and 94-95A, wherein only the selected number of discrete grippers 1220a connected to the extended studs 1227 are biased beyond the pipe's internal diameter 1272 or beyond the pipe's outer diameter 1274. The operator should proceed to insert the gripping plug 1210 evenly into the pipe 1270. When the selected or selectively extended discrete gripping devices or wedge grippers 1220a contact the inner wall 1272 of the pipe 1270, the operator should continue to evenly push or insert the gripping plug 1210 further into the pipe 1270; slight rocking motion may assist in insertion of the gripping plug 1210. Once the discrete gripping devices 1220 and selected discrete gripping devices 1220a have begun entering the pipe 1270, the selected discrete gripping devices 1220a will be in independent contact with the pipe inner diameter 1272 because of their selective actuation. Removal of the plug 1210 at this time is not possible without retracting the selected discrete gripping devices 1220a. The plug 1210 is able to immediately prevent ejection at this stage as well, by solely relying on the gripping of the few selected discrete gripping devices 1220a, yet while allowing the plug 1210 to be further inserted. The plug 1210 should continue to be inserted until at least the spring plate 1230 and spring plate hub 1233 is at least flush with an end of the pipe 1270 (see, e.g. FIG. 98). Once the insertion depth requirement is met, the operator should proceed to thread, tighten, twist or torque the compression hex nuts 1242 evenly so that the spring plate hub 1233 is touching or directly abutting the retainer plate 1280. The remainder of the wedge grippers 1220, as the distance between the spring plate 1230 and the wedge cone 1260 is decreased, are able to now independently actuate, activate, engage, or lock onto the pipe inner wall 1272. At this point, all of the wedge grippers 1220 and 1220a are activated, actuated, or engaged and are independently gripping, locking, touching or engaging the pipe inner diameter 1272 and the unselected grippers 1220 separate from the retainer plate 1280 (see, e.g. FIG. 99). The springs 1221, as supported by the studs 1223, 1227, on each discrete gripping device 1220 and 1220a independently actuate, bias and maintain the connection, hold, or lock between each discrete gripping device 1220, 1220a and the pipe inner wall 1272. Even tightening of the compression nuts 1242 is recommended. As the compression nuts 1242 are tightened, the clamping plates 1214 will compress or clamp and expand the seal 1216 accordingly to engage or plug the pipe 1270.

The following describes steps to retract the gripping plug 1210 from a fully engaged position (see, e.g. FIG. 91 or 99), an installation position (see e.g FIGS. 90 and 94-95A), or a partially engaged position. First, if needed, the system connected to the pipe 1270 should be depressurized through the hydro test pump or a valve on the backpressure monitoring tee, and all water should be drained. The operator should further ensure that there is no backpressure on the gripping plug 1210. The vent tube or port 1212 may be slowly opened to relieve any backpressure. All of the push button nuts or speed nuts 1225 should be positioned at the bottom of the treaded or threaded portion 1227a of the stud 1227 (see, e.g. FIGS. 100 and 100A) and away from the retainer ring 1228, such that there is a gap 1225a (see e.g. FIG. 97A). This may be accomplished by turning the nut 1225, or pressing the button 1225b and sliding the nut 1225, toward the end of the thread 1227a. The compression hex nuts 1242 should be loosened, unthreaded, or untorqued in an even pattern so as to not place all the load or pressure on one bolt 1240. If a compression hex nut 1242 runs free during loosening, run the nut 1242 back to flush with the top of the spring plate hub 1233. The seal 1216 may act as a spring containing a large amount of force too great for a single bolt 1240 to handle. The seal 1216 should decompress as the compression hex nuts 1242 are loosened. Moreover, as the compression hex nuts 1242 are loosened, the spring plate 1230 and spring plate hub 1233 will move away from the wedge cone 1260 and retainer plate 1280 as the bolt springs 1244 expand or decompress. The nuts 1242 allow for the collective actuation-retraction in the FIGS. 90-107 (although similar compression nuts may alternatively be used in individual actuation-retraction in other embodiments described herein), as the large retraction compression springs 1244 that are on the inside of the wedge cone 1260 force the spring plate 1230 to pull the wedges 1220, 1220a back as these large springs 1244 drive the wedge cone 1260 inward freeing the high loads of the wedges 1220, 1220a allowing the wedges 1220, 1220a to individually pull or retract inwardly until the grit or grit coating is free from the pipe engagement. Accordingly, as the distance between the spring plate 1230 and the wedge cone 1260 increases, the spring plate halo 1234 will also lift, disengage or retract the nuts 1224 and push nuts 1225, along with the studs 1223, extended studs 1227. Subsequently, the discrete grippers 1220 and selected discrete grippers 1220a will be retracted, removed, or disengaged from their engagement with the pipe inner surface 1272. The nut 1225, having been adjusted towards the end of the thread 1227a in preparation for retraction, shortens the length of the extended stud 1227 engageable with the spring plate 1230, such that the extended stud 1227 length beneath the nut 1225 is now similar to that of the length of the standard studs 1223. Accordingly, the spring plate 1230 can now evenly and uniformly lift or retract both the discrete gripping devices 1220 and selected discrete gripping devices 1220a. The springs 1221, as supported on the studs 1223, 1227, may aid in discretely, individually or independently actuating-retracting the discrete gripping devices 1220, and 1220a as the spring plate 1230 lifts the studs 1223, 1227. After the seal 1216 has fully decompressed, the loosening torque required for the compression hex nuts 1242 will be notably less. Once the seal 1216 has disengaged from the pipe inner diameter 1272, the operator should continue loosening the compression hex nuts 1242 until each are at the top of the respective threaded bolts 1240. The gripping plug 1210 may now be safely removed from the pipe 1270.

FIGS. 101-107 depicts several alternative exemplary embodiments of the gripping plug 1210 having selected discrete gripping devices 1220a which are instantly locking or engaging, each in a ready for installation position or state. It is considered within the scope of the disclosure to combine any of the described elements of the FIGS. 101-107 with the earlier embodiments of the gripping plug 1210 in FIGS. 90-100A.

In the alternative exemplary embodiment of the gripping plug 1210 depicted in FIG. 101, the selective discrete grippers 1220a and the nonselective or unselective discrete grippers 1220 are each connected to a stud 1223, all of which may be the same or similar length. A nut 1224 is mounted to the top of each stud 1223, and a spring 1221 is surrounding each stud 1223, between the top of the discrete grippers 1220 and 1220a, and the bottom of the spring plate 1230. Each non-selective, or unselective discrete gripper 1220, further includes a conical counter spring 1221a between the bottom of the nut 1224 and the top of the spring plate 1230. The selected or selective discrete grippers 1220a do not include this counter spring 1221a. There may also be a washer 1237 between each spring 1221, 1221a and the spring plate 1230. The studs 1223 with the counter springs 1221a allow all of the nonselective discrete grippers 1220 to be held retracted by the spring plate 1230 for reduced installation force. In contrast, the selected discrete grippers 1220a (that have no counter springs 1221a on top) are biased or engaged during the installation phase. Further, the large studs 1240 have flats 1241 machined on the ends to indicate where the compression nuts 1242 should located or positioned for a limited drag installation. In the installation position, the top of the nuts 1224 on studs 1223 of the non-selected grippers 1220 and may match the top of the compression hex nuts 1242 on the bolts 1240. The counter springs 1221a hold the nuts 1224 of the non-selected grippers 1220 up above the spring plate 1230 as long as compression nuts 1242 are at or below the flat 1241 on the large stud shafts 1240 that indicate the install position. If the nuts 1242 are at the top of their studs, bolts, or shafts 1240, then the conical counter springs 1221a will be forced flat by the strong collective retraction spring forces as these wedges 1220 stop against the wedge retainer 1280 first. The purpose of using a conical spring 1221a is so the collapse into themselves leaving as little as just the spring wire diameter gap between the nuts 1224 and the spring washers 1237. When the gripping plug 1210 is in the desired position in the pipe 1270, the compression hex nuts 1242 are completely torqued to actuate the rest of the nonselective grippers 1220 out to the pipe wall 1272 and to expand the seal 1216 to the pipe wall 1272. During the retraction phase, the top counter springs 1221a will compress as the discrete grippers or wedges 1220 pull or stop against the wedge retainer plate 1280 when the nuts 1242 are moved to the end of the bolt 1240 for the plug 1210 removal. The spring plate 1230 will continue to travel away from the wedge cone 1260 for the length of the conical springs 1221a until the conical springs 1221a are pulled flat on top of the washer 1237 that lies on top of the spring plate 1230. This is the maximum travel of the spring plate 1230 and the maximum retraction of the selected wedges 1220a. The selected wedges 1220a will be touching or nearly touching the wedge retainer 1280 at this point, but the limiting factor is the non-selected wedges 1220 with the conical springs 1221a depending on tolerance stack up. When the nuts 1242 are at the end of the bolt 1240, this allows the added distance needed to fully retract the selective discrete grippers or wedges 1220a.

In the alternative exemplary embodiment of the gripping plug 1210 as depicted in FIGS. 102-102A, the selected or installation discrete grippers 1220a and non-selected or non-installation discrete grippers 1220 are each connected to a stud 1223, wherein a nut 1224 is secured to the top of the stud 1223. The studs 1223 are all the same length so both the selected and non-selected grippers 1220, 1220a will fully retract when the selected and non-selected grippers 1220, 1220a are retracted by the spring plate 1230. A pivoting wedge latch plate 1285 also sits on top of the spring plate 1230 in FIG. 102, wherein the latch plate 1285 defines a number of long latch tabs 1286 for each stud 1223 that is connected to the non-selected discrete grippers 1220. Each stud 1223 of the non-selected discrete grippers 1220 includes a notch, recess or groove 1226 defined along the surface of the stud 1223, wherein the spring plate slot 1236 and the latch tab 1286 engages the stud groove 1226. The studs 1223 as connected to the selected discrete grippers 1220a do not define any grooves 1226. The studs 1223 of the non-selected discrete grippers 1220 are pulled or raised up until the detent or retainer plate 1280 engages, abuts or locks the top surface of the non-selected discrete grippers 1220 (as shown in FIG. 103). The installation or selected wedges 1220a have extended studs 1227 without grooves 1226. The spring plate slot 1236 and the latch tab 1286 also abut the stud 1227. When at the desired position in the pipe 1270, the compression nuts 1242 are tightened towards the spring plate 1230, thus moving the spring plate 1230 towards the wedge cone 1260. This pushes the dowel pins 1287 through the latch plate opening 1288 and hits the angled tab 1289, which may twist the latch plate 1285 and cam the detent or retainer plate 1280 to release all of the non-selected discrete grippers and wedges 1220 as the seals 1216 begin to compress. The studs 1223, as connected to the selected wedges 1220a, have a smooth shank and are never held back by the latch plate 1285 in FIGS. 102-102A. The latch tab 1286 feature serves no purpose on the selected grippers 1220a and their corresponding studs 1223, and could be optionally removed as long as there is a gap on the latch plate 1286 and the spring plate 1230 to keep the latch plate 1286 from exerting enough force on these selected gripper 1220a studs 1223 to cause them to not move freely under the wedge spring or bolt spring 1244 force. To retract, each of the compression nuts 1242 are maneuvered to the top of each bolt 1240, which allows the spring plate 1230 to distance from the detent or retainer plate 1280, thus raising the discrete wedge grippers 1220 and 1220a along the incline of the wedge cone 1260. When all of the non-selected grippers 1220 are released, all of the non-selected grippers 1220 will extend the same distance from the spring plate 1230 as the selected grippers 1220a. Thus the discrete grippers 1220 and 1220a are disengaged and retracted from the pipe inner wall 1272.

In the alternative exemplary embodiment of the gripping plug 1210 as depicted in FIGS. 103-107, the selected discrete gripping devices 1220a are located on a first wedge cone 1260 and the unselected discrete gripping devices 1220 are located on a second wedge cone 1260a. The first wedge cone 1260 in FIGS. 103-107 may be a front or top compression or clamping plate or body 1214a, adjacent to a seal 1216, and having a number of angled slots 1261 defined on the surface of the compression plate 1214. The gripping plug 1210 may include multiple seals 1216 and multiple clamping or compression plates 1214.

FIG. 105 displays an alternative embodiment of the angled slot 1261 as defined in a wedge cone 1260 or compression plate 1214a, during the installation phase of the gripping plug 1210. The angled slot 1261 further defines a tab slot 1252 and a dowel pin slot 1254. The rear surface of each selected discrete wedge gripper 1220a further includes a wedge tab, extension, or protrusion 1251 which slidably engages the tab slot 1252. This tab 1251 may be unitary or machined together with the selected discrete gripping device 1220a. The tab 1251 transfers the large axial and radial forces to the angle slots 1261 to the front compression plate 1214a. A dowel pin 1253 is inserted through a hole or opening of the wedge tab 1251, and the dowel pin 1253 may be further inserted into or engaged with the dowel pin slot 1254. The dowel pin 1253 may capture and guide the selected wedge gripper 1220a in the angle cut slot 1261 in the front compression plate 1214a. The dowel pin slot 1254 is an angled drilled hole in the front compression plate 1214a that is parallel to the angled slot 1261 defined in the plate 1214a. The dowel pin slot 1254 provides a press fit for the dowel pin 1253. The dowel pin slot or hole 1254 could also be a slip fit with a dot of Loctite to retain the dowel pin 1253. The angled slot 1261, dowel pin slot 1254 and tab pocket 1252 may instead be defined on a ramp assembly 1262 or used with any other plate 1214 or wedge cones 1260, 1260a for any kind of discrete gripping devices, including and not to be limited to wedges 1220a and 1220.

FIGS. 103-104A depict this alternative exemplary embodiment of the gripping plug 1210 in the ready to install stage, wherein the selected discrete gripping devices 1220a are biased or actuated beyond the pipe internal diameter 1272. FIG. 105 depicts the alternative exemplary embodiment of the gripping plug 1210 in the install process where the selected gripping devices 1220a has started to partially enter the pipe 1270 and is at the starting position where the selected discrete gripping device 1220a will begin providing protection against plug ejection. As soon as the selected discrete gripping devices 1220a enters the pipe 1270, the selected discrete gripping devices 1220a prevent the gripping plug 1210 from ejection from the pipe 1270. The selected discrete gripping devices 1220a in this alternative exemplary embodiment, and other exemplary embodiments, may block the gripping plug 1210 from ejection even if such blocking results in distortion of the pipe 1270. This gives protection to the operator while installing to keep the plug 1210 in the pipe 1270 even if there may be a sudden accidental discharge. In the depicted FIGS. 103-106, the blocking of the plug 1210 from ejection can even be accomplished with a single selected gripping device 1220a which is gravity biased against the pipe inner diameter 1272 in a horizontal pipe 1270. In a horizontal pipe 1270, the selected wedge 1220a in any slot 1261 below the centerline of the plug 1210, by gravity alone, will slide down the dowel pin guide 1253 so the outer face 1250 with grit of the selected wedge 1220a makes contact with the pipe wall 1272 and can prevent ejection. No springs are required or necessary if the angle of the selected wedge 1220a, weight of the selected wedge 1220a, and grit of the outer surface 1250 are sufficient to create an initial grip into the pipe wall 1272. This gravity biasing will also work in vertical applications or pipes 1270 if the plug 1210 is inserted from the top of the pipe 1270. In alternative exemplary embodiments, a spring may be placed around the dowel pin 1253, such as, above the tab 1251, thus pushing against the tab protrusion 1251 of the selected wedge 1220a and front edge of the tab pocket 1252 can be used for retraction blocking in an upwardly install plug through the bottom opening of a pipe 1270. Any form of biasing, as known to one of ordinary skill in the art, may provide the necessary outward biasing for this functionality.

FIG. 106 depicts the alternative exemplary embodiment of the gripping plug 1210 in a fully engaged position, wherein the selected discrete gripping devices 1220a and the unselected discrete gripping devices 1220 are both actuated and engaged with the pipe inner diameter 1272. When the gripping plug 1210 is at the desired location within the pipe 1270, the nuts 1242 may be torqued or tightened along the bolts 1240 until the non-selected discrete grippers 1220 and the seals 1216 engage the pipe inner wall 1272. The selected discrete grippers 1220a will already be in contact with the pipe inner wall 1272 from the installation stage.

FIG. 107 depicts the alternative exemplary embodiment of the gripping plug 1210 in a retracted position, wherein the selected discrete gripping devices 1220a and the unselected discrete gripping devices 1220 are both disengaged from the pipe inner diameter 1272. To remove the gripping plug 1210, the hex nuts 1242 would be retracted, loosened, or untorqued on the bolts 1240 so the non-selected wedges 1220 and seals 1216 will be retracted or disengaged from the pipe inner wall 1272. Then, either by hand, cam lever, speed nuts 1225 along studs 1223, or other tool as known to one of ordinary skill in the art, the selected wedges 1220a should be disengaged from the pipe inner wall 1272, and held in the disengaged or retracted state, until the selected wedges 1220a are clear from the end of the pipe or flange 1270. While FIGS. 103-107 depict this alternative exemplary embodiment of the gripping plug 1210 with a double blocking plug having two seals 1216, with retraction blocking grippers 1220a, the limited gripping low insertion force device(s) could be used on single seal isolation plugs and/or standard insertion blocking gripping plugs. Further any other discrete gripping devices beyond wedges or jaws 1220a may be used as the selected discrete gripping devices, including, balls, cylinders, rollers, disks, etc, as having been described earlier herein.

While the embodiments are described with reference to various implementations and exploitations, it will be understood that these embodiments are illustrative and that the scope of the inventive subject matter is not limited to them. Many variations, modifications, additions and improvements are possible. For example, a spring may be combined in a wedge jaw in a dual wedge jaw design. The modular design allows the disclosed gripping plug and gripping apparatus to be easily reconfigured with more than one wedge cone, more than on set of compression plates and seals, or multiple groups of discrete gripping devices on separate wedge cones or compression plates, by rearranging the parts in the assembly on the family of devices. With the addition of longer parts and a second gripping apparatus on the gripping plug, the gripping plug is capable of securing in both directions.

Plural instances may be provided for components, operations or structures described herein as a single instance. In general, structures and functionality presented as separate components in the exemplary configurations may be implemented as a combined structure or component. Similarly, structures and functionality presented as a single component may be implemented as separate components. These and other variations, modifications, additions, and improvements may fall within the scope of the inventive subject matter.

Claims

1. A gripping plug for use in a pipe wherein the pipe defines an inside radius, comprising: a body of the gripping plug;an angled slot defined on the body;a first discrete gripping device slidably engaged with the angled slot and biased beyond the inside radius of the pipe;a wedge cone of the gripping plug; anda second discrete gripping device slidably engaged with the wedge code, wherein the second discrete gripping device is disengaged with the inside radius of the pipe.

2. The apparatus of claim 1, wherein the first discrete gripping device is biased by gravity and further is engaged to the inside radius of the pipe immediately upon insertion into the pipe; and further wherein the first discrete gripping device is configured to prevent ejection of the gripping plug in the pipe upon insertion into the pipe.

3. The apparatus of claim 2, wherein the first discrete gripping device is biased by gravity alone to engage the inside radius of the pipe immediately upon insertion in a horizontal position of the pipe and in a vertical position of the pipe.

4. The apparatus of claim 1, further comprising a seal adjacent to the body; and wherein the body is a compression plate.

5. The apparatus of claim 1, wherein the angled slot further comprises: a tab slot defined in the body and a dowel pin slot defined in the body and adjacent to the tab slot, wherein the dowel pin slot is drilled at an angle parallel to the angled slot.

6. The apparatus of claim 5, further comprising a tab connected to a rear surface of the first discrete gripping device, wherein the tab is slidably engaged with the tab slot.

7. The apparatus of claim 6, further comprising a dowel inserted through the tab of the first discrete gripping device, and wherein the dowel is further engaged with the dowel pin slot.

8. The apparatus of claim 7, further comprising a spring around the dowel and above the tab.

9. The apparatus of claim 8, further comprising a stud connected to the first discrete gripping device and a cam lever or a speed nut connected to the stud, wherein the cam lever or the speed nut is configured to retract the first discrete gripping device.

10. A method for gripping a pipe, wherein the pipe defines an interior surface, and comprising the steps of: providing a first discrete gripping device slidable along a body of a gripping plug;providing a second discrete gripping device slidable along a wedge cone of the gripping plug;biasing the first discrete gripping device beyond the interior surface of the pipe;preventing the biasing of the second discrete gripping device beyond the interior surface of the pipe;inserting the first discrete gripping device and the second discrete gripping device into the pipe;upon the insertion of the first discrete gripping device into the pipe, immediately engaging the interior surface of the pipe with the first discrete gripping device and simultaneously allowing further insertion of the gripping plug further into the pipe; andpreventing accidental ejection of the gripping plug from the pipe via the first discrete gripping device.

11. The method of claim 10, wherein the step of biasing the first discrete gripping device beyond the interior surface of the pipe is accomplished by gravity.

12. The method of claim 11, further comprising the step of actuating the second discrete gripping device toward the interior surface of the pipe once the gripping plug is at a desired position in the pipe.

13. The method of claim 12, wherein the inserting step comprises inserting the second discrete gripping device into the pipe before inserting the first discrete gripping device into the pipe.

14. The method according to claim 12, wherein the first discrete gripping device is slidably engaged along the body via an angled slot defined in the body.

15. The method according to claim 14, wherein the angled slot is comprised of a tab slot in the body and a dowel pin slot in the body, wherein the dowel pin slot is connected to the tab slot.

16. The method according to claim 15, further comprising a protrusion connected to the first discrete gripping device, wherein the protrusion slidably engaged with the tab slot and a dowel inserted into the protrusion and wherein the dowel is engaged with the dowel pin slot.

17. The method according to claim 16, further comprising the step of transferring axial and radial forces to the angled slot and to the body.

18. The method of claim 11, further comprising the step of retracting the second discrete gripping device first and subsequently retracting the first discrete gripping device.

19. The method according to claim 18, further comprising the steps of holding the first discrete gripping device in a retracted state until the first discrete gripping device is clear from an end of the pipe, and removing the gripping plug from the pipe.

20. The method of claim 11, wherein the first discrete gripping device is comprised of a first plurality of discrete gripping devices, and wherein the second discrete gripping device is comprised of a second plurality of discrete gripping devices.

21. A gripping plug for use in a pipe wherein the pipe defines an inside radius, comprising: a body of the gripping plug;an angled slot defined on the body;a first discrete gripping device slidably engaged with the angled slot and biased beyond the inside radius of the pipe in an installation position of the gripping plug; anda dowel pin slot defined in the body, wherein the dowel pin slot is at an angle parallel to the angled slot and wherein the dowel pin slot is connected to the angled slot.

22. The apparatus of claim 21, further comprising a dowel engaged with the dowel pin slot, and wherein the dowel is connected to and guides the first discrete gripping device.

23. The apparatus of claim 22, further comprising: a protrusion connected to a rear surface of the first discrete gripping device; and wherein the dowel is connected to the first discrete gripping device via connection to the protrusion.

24. The apparatus of claim 23, wherein the angled slot is connected to the dowel pin slot via a tab slot defined by the angled slot, and wherein the protrusion is slidably engaged with the tab slot.

25. The apparatus of claim 24, further comprising: a wedge cone of the gripping plug; and a second discrete gripping device slidably engaged with the wedge code, wherein the second discrete gripping device is disengaged with the inside radius of the pipe in the installation position of the gripping plug.