1. Field of the Invention
The present invention relates to a gripping device provided at an end of a working arm of a working machine such as a hydraulic excavator, and used for gripping a processing object for, for example, tearing down a building or breaking up and separating industrial waste; and to a working machine including the gripping device.
2. Description of the Related Art
Hitherto, a gripping device discussed in Japanese Patent No. 2691795 (hereunder referred to as “Patent Document 1”) is known as a gripping device provided at an end of a working arm of a working machine. The gripping device includes a frame bracket, a pair of arm links, an arm cylinder, and link connecting members for gripping. The frame bracket is mounted to the end of the working arm. The pair of arm links are provided at the frame bracket so as to be openable and closable with respect to the frame bracket. The arm cylinder opens and closes the arm links. Each link connecting member is provided at one end of its corresponding arm link. More specifically, each link connecting member for gripping includes a plurality of gripping links and pins that connect the gripping links that are adjacent thereto. By applying tension to or removing tension from a tension member, such as a wire, provided between the gripping link at the outermost end and a rotating frame, the link connecting members can be bent along a periphery of a grip object.
A gripping device discussed in Japanese Unexamined Utility Model Registration Application Publication No. 57-80554 (hereunder referred to as “Patent Document 2”) is known as a another gripping device. The gripping device includes a supporting bracket, a pair of gripping arms, and a cylinder device. The supporting bracket is mounted to the end of the working arm. The pair of gripping arms are rotatably mounted to the supporting bracket. The cylinder device rotates the gripping arms. The cylinder device causes the gripping arms to perform gripping operations by rotating both of the gripping arms in opposite directions.
The gripping device may be required to provide a large gripping force. In particular, for the purpose of breaking a strong work object, a very large driving power is required, thereby making it necessary to include a cylinder device providing a large output as the aforementioned cylinder device.
However, a large gripping device, such as that mentioned above, used for the purpose of performing, for example, a powerful breaking operation can seldom grip a relatively small work object without breaking the small work object. In such a powerful gripping device, the gripping force varies greatly even by a slight operation performed by an operator, thereby making it difficult for the operator to finely adjust the gripping force by operating the powerful gripping device.
The gripping device according to Patent Document 1 can grip a grip object using the pair of link connecting members that are bent along the periphery of the grip object. Therefore, the gripping device can grip the grip object without breaking the grip object. However, since the grip object is gripped by the link connecting members that can be bent along the periphery of such a gripping device, even if the arm cylinder that opens and closes the gripping links is one providing a large output, the link connecting members are deformed, thereby preventing a sufficient driving force from being transmitted to the grip object.
According to Patent Document 2, the gripping device includes an auxiliary gripping member removably mounted to an end of each gripping arm; a portion of each auxiliary gripping member that contacts a processing object is formed of an elastic material such as rubber; and each auxiliary gripping member is mounted only when gripping a relatively small processing object. However, even if such auxiliary gripping members are mounted, the driving force of the cylinder device is transmitted to the processing object as it is, thereby making it difficult to perform fine adjustments of the gripping force. In addition, there is a considerable limit as to how thick the elastic material can be made, as a result of which it is actually impossible to effectively accommodate a sudden increase in the gripping force by elastic deformation of the elastic material alone. Consequently, when the output of the hydraulic cylinder device is suddenly increased by gripping a small processing object, breakage of the processing object caused by the gripping is rarely prevented from occurring.
Accordingly, it is an object of the present invention to provide a gripping device of a working machine that can grip a processing object by a large gripping force and that can perform fine adjustments of the gripping force. It is also an object of the present invention to provide a working machine including the gripping device.
According to the present invention, there is provided a gripping device that is provided at an end of a working arm of a working machine including the working arm whose end is displaceable, and that grips a processing object. The gripping device comprises a first gripping member rotatably supported at the end of the working arm; a second gripping member rotatably supported at the end of the working arm, the second gripping member being rotatable relative to the first gripping member so that, along with the first gripping member, the second gripping member grips the processing object; and a gripping driving cylinder that extends and contracts to rotate both of the gripping members relative to each other so that the processing object is gripped by the gripping members. Here, at least one of the first gripping member and the second gripping member comprises a gripping member body that rotates relative to the other gripping member by the extension and contraction of the gripping driving cylinder; a connecting shaft secured to the gripping driving cylinder so as to follow the extension and the contraction of the gripping driving cylinder, the connecting shaft being provided at the gripping member body so as to be displaceable relative to the gripping member body only within a predetermined range in an extension direction and a contraction direction of the gripping driving cylinder, the connecting shaft rotatably connecting the gripping driving cylinder and the gripping member body to each other; and a spring member provided between the gripping member body and the connecting shaft so that driving of the gripping driving cylinder causes a driving force to be transmitted from the gripping driving cylinder to the gripping member body while the connecting shaft and the gripping member body are held in a predetermined positional relationship; so that the gripping member body is allowed to retreat by a predetermined amount with respect to the connecting shaft by elastically deforming the spring member by an opposing force received from the processing object that contacts the gripping member body as a result of rotating the gripping member body; and so that contact pressure of the gripping member body with respect to the processing object is increased by an elastic force of the spring member as the gripping member body retreats.
In the gripping device, when the gripping driving cylinder is extended and contracted, by the spring member provided between the gripping driving cylinder and the gripping member body included in at least one of the first gripping member and the second gripping member, the gripping member bodies rotate in the closing directions while the gripping member bodies and the connecting shaft are held in the predetermined positional relationship. The gripping member bodies come into contact with a processing object, and retreat with respect to the connecting shaft while the spring member is elastically deformed by an opposing force received from the processing object. In a range in which the gripping member bodies retreat, regardless of the driving force of the gripping driving cylinder, contact pressure of the gripping member bodies with respect to the processing object becomes pressure corresponding to the elastic force of the spring member. Therefore, it is possible to perform fine adjustments of the contact pressure. When the retreating of the gripping member bodies exceeds the predetermined range, the driving force of the gripping driving cylinder acts upon the processing object as it is, thereby making it possible to grip the processing object by a large gripping force.
In the present invention, when the predetermined range is exceeded, the driving force acts directly upon the gripping member bodies from the connecting shaft. Therefore, the gripping member bodies can retreat without interposing another member between the connecting shaft and the gripping member bodies that grip the processing object. Consequently, for example, compared to a structure in which, in order to allow a gripping member body to retreat, the gripping member body is divided into two portions, and the two portions are connected to each other so that the two portions are displaced relative to each other, the structure for gripping and breaking the processing object (the gripping member bodies in the present invention) can have sufficient strength. The spring member, which is interposed between the connecting shaft and the gripping member body, is provided for applying elastic force to the connecting shaft in the retreating range (the predetermined range). In the rotation range of the gripping member bodies exceeding the predetermined range, the connecting shaft and the gripping member bodies contact each other, and driving force is directly transmitted to the gripping member bodies from the connecting shaft.
More specifically, the gripping member body has a through groove capable of receiving the connecting shaft and having a shape allowing the gripping member body to retreat with respect to the connecting shaft. Here, by bringing an inner surface at the through groove and the connecting shaft into contact with each other in a closing direction of the gripping members among the extension direction and the contraction direction of the gripping driving cylinder, the gripping member body is prevented from retreating by an amount exceeding the predetermined amount.
It is desirable that the gripping device of the working machine further comprise amplifying means for causing an elastic deformation amount of the spring member to be greater than a retreating amount of the gripping member body.
According to this structure, since the elastic force of the spring member can be widely used within the restricted retreating range of the gripping member bodies, it is possible to more finely adjust the gripping force.
More specifically, the amplifying means includes a link member mounted to the gripping member body so as to be rotatable around a rotating shaft that is substantially parallel to the connecting shaft. The link member includes a holding portion and a securing portion. The holding portion holds the spring member between the link member and the gripping member body so as to allow the spring member to be stretched and compressed. The securing portion is secured to the connecting shaft so that the link member is rotatable around the rotating shaft by extending and contracting the gripping driving cylinder. Here, a rotation radius extending from the rotating shaft to the holding portion is greater than a rotation radius extending from the rotating shaft to the securing portion.
According to this structure, since the rotation radius from the rotating shaft to the holding portion is greater than the rotation radius from the rotating shaft to the securing portion, the elastic deformation amount of the spring member can be made larger than the displacement amount of the connecting shaft.
In the gripping device of the working machine, it is desirable that the holding portion of the link member hold the spring member at a position opposite to rotational center shafts of the gripping members with the gripping driving cylinder being disposed therebetween.
According to this structure, since each spring member can be disposed at a position that is separated from an end of the other gripping member and the gripping member body that grips a processing object, the probability with which the spring member contacts the processing object is low, thereby making it possible to restrict breakage of the spring member.
In the gripping device of the working machine, it is desirable that the first gripping member and the second gripping member each include the gripping member body, the connecting shaft, and the spring member.
According to this structure, compared to the structure including, for example, a gripping member body at only one of the gripping members, the stroke range that allows the gripping force to be adjusted by retreating the gripping member bodies is doubled.
According to another aspect of the present invention, there is provided a working machine comprising a movable working machine body and a working arm mounted to the working machine body and being movable so that an end thereof is displaced with respect to the working machine. Here, the gripping device is mounted to the end of the working arm.
Preferred embodiments of the present invention will hereunder be described with reference to the drawings.
A hydraulic excavator 1 includes a lower traveling structure 2 and an upper rotating structure 3 rotatably mounted on the lower traveling structure. The upper rotating structure 3 includes a rotating frame 4, with a counterweight 5, a cabin 6, and a working arm 7 being mounted on the rotating frame 4.
The working arm 7 includes a boom 8 and an arm 9, and a boom cylinder 10 and an arm cylinder 11 for driving the boom 8 and the arm 9, respectively. The boom 8 is mounted to the rotating frame 4 so that the boom 8 can perform a derricking motion (that is, so that the boom 8 can rotate around a left-right-direction axis of the rotating frame 4), and is driven in a derricking motion direction by the extension and contraction of the boom cylinder 10. The arm 9 is rotatably connected to an end of the boom 8, and is driven in a rotation direction by the extension and contraction of the arm cylinder 11. By a combination of the rotating motions of the boom 8 and the arm 9, and the rotating motion of the rotating frame 4, an end of the arm 9 is displaceable.
The working machine according to the present invention is not limited to one that can rotate. In addition, the working arm may have one joint or a plurality of joints.
Ordinarily, a bucket (not shown) is rotatably mounted to the end of the arm 9 through a bucket pin 12, and is driven in the rotation direction by a bucket cylinder 14. More specifically, an end of an idler link 15 is rotatably mounted to the arm 9, and the other end of the idler link 15 is connected to the bucket through a bucket link. The idler link 15, the bucket link, and the bucket (not shown) are driven by extending and contracting the bucket cylinder 14. In this embodiment, a gripping device 16 is removably mounted as an working attachment in place of the bucket.
As shown in
As shown in
By rotationally driving the base end portions of the gripping member bodies 22 in opposite directions by the gripping driving cylinder 19, the gripping member bodies 22 are switched to a state in which their ends are in close contact with each other (see
More specifically, the gripping member bodies 22 each include tip plates 25 for gripping the processing object P and a pair of base-end plates 26 that are disposed on respective sides of the tip plates 25. The gripping member bodies 22 are connected to the gripping device body 17 so as to be rotatable around pins 27 extending through the respective base-end plates 26.
Each of the tip plates 25 includes a clamp portion 50 that is gripped by the base-end plates 26, and a gripping portion 51 removably mounted to the end of the corresponding clamp portion 50. A groove 50a opening towards a front side of the corresponding clamp portion 50 (the gripping member 18A is at the back side in
Three shafts J1, J2, and J3 extending through each of the base-end plates 26 and extending parallel to the axes of the pins 27 are provided at each of the base-end plates 26. Each shaft J1 extends through the base-end plates 26 at the outer side of the corresponding pin 27. Each shaft J2 is provided closer to the working arm 7 than the corresponding shaft J1, and is inserted into a corresponding through groove 26a so as to be slidable in the corresponding through groove 26a (see
The shafts J2 support one end (which is extended and contracted) of the gripping driving cylinder 19 (that is, a rod-side end portion or a head-side end portion) that is disposed between the base-end plates 26, so as to be rotatable with respect to the base-end plates 26. The shafts J3 rotatably support respective spring supporting shafts 28 for supporting the coil springs 24. More specifically, the shafts J3 rotatably support the base-end portions of the spring supporting shafts 28 disposed between the base-end plates 26.
The gripping driving cylinder 19 is a hydraulic cylinder, and is held between the base-end portions of the gripping member bodies 22. The gripping driving cylinder 19 includes a cylinder body 19a, a piston 19b, and a rod 19c. The piston 19b is accommodated in the cylinder body 19a. The rod 19c extends towards one side along a cylinder axis direction from the piston 19b. An end of the rod 19c is rotatably connected to the base-end portion of the gripping member body 22 of the first gripping member 18A, and a head-side end portion of the cylinder body 19a is connected to the base end portion of the gripping member body 22 of the second gripping member 18B. Therefore, by extending and contracting the gripping driving cylinder 19, both of the gripping member bodies 22 are driven in an opening-closing direction.
More specifically, while the end of the rod 19c is interposed between both of the base-end plates 26 of the first gripping member 18A, the end of the rod 19c is rotatably supported at both of the base-end plates 26 by the shaft J2. While the head-side end portion of the cylinder body 19a is interposed between both of the base-end plates 26 of the second gripping member 18B, the head-side end portion of the cylinder body 19a is rotatably supported at the base-end plates 26 by the shaft J2. That is, both end portions (the shafts J2) of the gripping driving cylinder 19 are supported at the base-end plates 26 so that they can be displaced relative to each other by a predetermined displacement amount along the through holes 26a with respect to both of the base-end plates 26.
Each link member 23 includes a pair of lever plates 23a, each pair being provided at the outer side of the base-end plates 26. A base-end portion of each lever plate 23a is rotatably supported at the corresponding base-end plates 26 by the corresponding shaft J1. Intermediate portions of the lever plates 23a are rotatably supported at the end portions of the gripping driving cylinder 19 by the respective shafts J2. Shafts J4 extending parallel to an axis of the corresponding pin 27 and extending on respective sides of the lever plates 23a are provided at ends of the lever plates 23a. A hole J41 (see
Here, a rotation radius R1 extending from the shaft J1 (a rotating shaft of the link member 23) to the shaft J4 (a portion that holds the coil spring 24) is greater than a rotation radius R2 extending from the shaft J1 to the shaft J2. Therefore, the amount of displacement of the shaft J2 resulting from driving the gripping driving cylinder 19 can be made larger than the amount of elastic deformation of the coil spring 24.
The coil springs 24 are situated closer to the working arm 7 (base end portion) than the pins 27 with the gripping driving cylinder 19 being disposed therebetween. More specifically, in the embodiment, each lever plate 23a has a longitudinal size extending beyond a base end portion (where the corresponding shaft J3 is disposed) of each base-end plate 26 and to the working arm 7. As a result of supporting the spring supporting shafts 28 at the ends of the lever plates 23a, the coil springs 24 are disposed closer to the working arm 7 than the shafts J2.
Next, the operation of the gripping device 16 will be described.
By driving the gripping members 18A and 18B in the opening-closing directions by extending and contracting the gripping driving cylinder 19, the gripping device 16 grips a processing object P. First, as shown in
The gripping operation causes the protrusions 51a to contact the processing object P (see
More specifically, for a while after the protrusions 51a of the respective gripping member bodies 22 have contacted the processing object P, the following occurs. That is, when both of the gripping member bodies 22 rotate in the closing directions, opposing forces that the protrusions 51a receive from the processing object P cause the gripping member bodies 22 to retreat with respect to the shafts J2 while the coil springs 24 are elastically deformed (see
Therefore, in this range, fine adjustments of the contact pressures can be performed by making use of changes in the elastic forces of the coil springs 24 resulting from the retreating of the gripping member bodies 22 caused by the gripping driving cylinder 19. For example, a small processing object P can be gripped without breaking it.
In contrast, when the gripping member bodies 22 retreat by the predetermined amount, as shown in
In particular, after the shafts J2 have contacted the outer-side end portions of the through grooves 26a, the driving forces act directly upon the gripping member bodies 22 from the shafts J2 in the gripping device 16. Therefore, the gripping member bodies 22 can retreat without interposing another member between the shafts J2 and the gripping member bodies 22 that grip the processing object P. Consequently, for example, compared to the structure in which, in order to allow the gripping member bodies 22 to retreat, the gripping member body 22 is divided into two portions, and the two portions are connected to each other so that the two portions are displaced relative to each other, the structure for gripping and breaking the processing object P (the gripping member bodies 22 in the embodiment) can have sufficient strength.
Although, in the embodiment, the link members 23 are interposed between the respective shafts J2 and the respective gripping member bodies 22, as shown in
When the coil springs 24 are directly disposed between the respective shafts J2 and the respective gripping member bodies 22, the shafts J3 can be omitted. That is, as shown in
Further, although, in the embodiment, the structure in which both of the gripping members 18A and 18B are rotated by one gripping driving cylinder 19 is described, as shown in
More specifically, in an embodiment shown in
Even in the embodiment, when the gripping driving cylinder 29 is extended or contracted, the gripping member bodies 22 can retreat with respect to the shafts J2 along the through grooves 26a. For this reason, fine adjustment of gripping forces can be performed by the elastic forces of the coil springs 24 corresponding to the retreating displacement amounts of the gripping member bodies 22.
Although, in the embodiments, the coil springs 24 are used as spring members, for example, leaf springs that can be elastically deformed may be used between the shafts J2 and the gripping member bodies 22.
As mentioned above, in the gripping device 16, when the gripping driving cylinder 19 is extended and contracted, by the coil springs 24 (provided between the gripping driving cylinder 19 and the gripping member body 22 of the gripping member 18A and between the gripping driving cylinder 19 and the gripping member body 22 of the gripping member 18B), the gripping member bodies 22 rotate in the closing direction while the gripping member bodies 22 and the shafts J2 are held with the predetermined positional relationship (the state shown in
In the embodiments, when the predetermined range is exceeded, the driving force acts directly upon the gripping member bodies 22 from the shafts J2. Therefore, the gripping member bodies 22 can retreat without interposing another member between the shafts J2 and the gripping member bodies 22 that hold the processing object P. Therefore, for example, compared to the structure in which, in order to allow the gripping member body 22 to retreat, the gripping member body 22 is divided into two portions, and the two portions are connected to each other so that the two portions are displaced relative to each other, the structure (the gripping member bodies 22 in the present invention) for gripping and breaking the processing object P can have sufficient strength.
If, as in the embodiments, the structure includes the link members 23 and is such that the rotation radius R1 extending from the shaft J1 to the shaft J4 (holding portion) is greater than the rotation radius R2 extending from the shaft J1 to the shaft J2, the elastic deformation amount of each coil spring 24 can be greater than the displacement amount of the shaft J2.
If, as in the embodiments, the coil springs 24 are held at the positions opposite to the respective pins 27 with the gripping driving cylinder 19 being disposed therebetween, each coil spring 24 can be disposed at a position that is separated from the corresponding gripping member body 22 that grips the processing object P and the end of other gripping member. Therefore, it is possible to restrict breakage of the coil springs 24 by reducing the probability with which the coil springs 24 contact the processing object P.
Although the invention has been described with reference to the preferred embodiments in the attached figures, it is noted that equivalents may be employed and substitutions made herein without departing from the scope of the invention as recited in the claims.
Number | Date | Country | Kind |
---|---|---|---|
2009-118814 | May 2009 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
3529735 | Wehde | Sep 1970 | A |
3987905 | Dechantsreiter | Oct 1976 | A |
4727647 | Matson et al. | Mar 1988 | A |
5061150 | Rentschler | Oct 1991 | A |
5092734 | Sakoda et al. | Mar 1992 | A |
5645236 | Sugiura et al. | Jul 1997 | A |
20100296904 | Muraoka et al. | Nov 2010 | A1 |
Number | Date | Country |
---|---|---|
2 247 052 | Apr 1974 | DE |
24 01 408 | Apr 1975 | DE |
35 00 056 | Jul 1986 | DE |
0 005 260 | Nov 1979 | EP |
57-80554 | May 1982 | JP |
60-175634 | Sep 1985 | JP |
2-200974 | Aug 1990 | JP |
2691795 | Dec 1997 | JP |
2005-206291 | Aug 2005 | JP |
Entry |
---|
Office Action issued on Aug. 3, 2011 in the corresponding Chinese Patent Application No. 201010180310.8 (with English Translation). |
U.S. Appl. No. 12/783,143, filed May 19, 2010, Muraoka, et al. |
Extended European Search Report issued Sep. 20, 2010 in EP 10 16 2094. |
Number | Date | Country | |
---|---|---|---|
20100290884 A1 | Nov 2010 | US |