1. Field of the Invention
The present invention relates to apparatus for making up and breaking out tubular connections. Particularly, the present invention relates to a gripping system for an apparatus for making and breaking tubular connections. The present invention also relates to a locking apparatus for a rotary.
2. Description of the Related Art
Oilfield tubulars such as drill pipe and casing are employed in sections which are joined together at their ends by threaded connections. Typically, power tools are used to couple (“make up”) or decouple (“break out”) threaded connections. Power tools such as tong assemblies have been developed to threadably secure tubulars together.
A tong assembly generally includes a power tong and a backup tong. The power tong is associated with a power drive to grip and apply torque to a first tubular to cause it to rotate. The backup tong is adapted to grip second tubular during engagement between the tubulars. The backup tong typically maintains the second tubular in a stationary position, thereby allowing relative rotation between the first and second tubulars. The backup tong may also allow some radial or axial displacement between the tubulars to accommodate deviations between the shapes of the tubulars during makeup.
The power tools generally used to connect tubulars are adapted and designed to provide the appropriate torque to achieve proper threaded connection. The threads may become damaged or stripped when excessive force is applied. Typically, the power tongs are provided with torque gauges to prevent damage to the threads. In many arrangements, hydraulic power is used to operate the power tool.
Many different gripping systems are known to be used for a tong. In one example, the tong may only have one powered jaw. In this system, the “active” jaw is a cam driven master jaw and the remaining “passive” jaws react to the forces of the active jaw. In some instances, the passive jaws may only react 50% of the gripping force applied by the active jaw, as illustrated in
In order to make up or break out a connection between tubulars in a tubular string, torque must be supplied over a large angle without having to take time to release and clamp the tubular again. For some jaw assemblies, the torque of the rotor enters the active jaw through a roller disposed at the back of the active jaw. When a small diameter tubular is handled, the active jaw may swivel to cause the gripping force to offset, thereby by damaging the pipe surface. It is also known that when used at high torques, some jaw assemblies tend to tilt and provide a non-uniform load on the tubular surfaces. When the jaw assembly tilts, only a portion of the jaw assembly contacts the tubular, thereby causing damage to the tubular, limiting the torque that can be applied, and causing failure of the jaw assembly itself.
There is a need, therefore, for a gripping system having a passive jaw adapted to transmit a reactive force that is equivalent to the gripping force applied by the active jaw. There is also a need for an improved gripping system for transferring torque to the tubular. There is a further need to prevent rotation of the rotary when it is open.
Apparatus and methods for handling a tubular are provided. In one embodiment, a tong includes a gripping system coupled to a rotary for applying torque thereto. The gripping system includes an active jaw and two passive jaws disposed interior to the rotary. Preferably, the two passive jaws are separately by less than 120 degrees from each other and are pivotally connected to rotary. The gripping system is adapted and arranged to allow each passive jaw to react the same amount of force as the gripping force applied by the active jaw.
In another embodiment, a gripping apparatus includes a housing for receiving the tubular and a plurality of gripping members disposed in the housing for gripping the tubular, wherein at least one of the plurality of gripping members are pivotally coupled to the housing.
In another embodiment, a method for handling a tubular is provided. The method comprises providing a gripping apparatus having a plurality of gripping members coupled to a rotary, pivoting at least one of the plurality of gripping members relative to the rotary, gripping the tubular, and applying torque to rotate the tubular. In another embodiment, the method also includes providing the rotary with a locking member and providing a locking apparatus for moving the locking member between an open position and a closed position. In another embodiment, the locking apparatus includes a coupling element for engaging the locking member and an actuator for moving the coupling element.
In another embodiment, an apparatus for handling a tubular is provided. The apparatus includes a gripping member having a rotary and a locking member for locking the rotary. The apparatus also includes a rotary locking apparatus having a coupling element for engaging the locking member and an actuator for moving the locking member between an open position and a closed position. In another embodiment, the apparatus further includes a carrier attached to the coupling element and coupled to the actuator. In another embodiment still, the rotation of the actuator moves the coupling element and the locking element between the open position and the closed position. In another embodiment still, the coupling element comprises a magnet.
So that the manner in which the above recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
In one embodiment, a tong includes a gripping system coupled to a rotary for applying torque thereto. The gripping system includes an active jaw and two passive jaws disposed interior to the rotary. The passive jaws are pivotally connected to rotary. Preferably, the two passive jaws are separately by less than 120 degrees from each other. The gripping system is adapted and arranged to allow each passive jaw to react a force equivalent to the gripping force applied by the active jaw.
The gripping system is coupled to the interior of the rotary 110. In one embodiment, the gripping system includes an active jaw 30 adapted to apply a gripping force and two passive jaws 35, 40 adapted to provide a reactive force. The contact surface of the jaws 30 may include a gripping element 32 such as teeth or inserts for frictional contact with the tubular 5. Additionally, adapters may be added to the jaws for engagement with tubulars of various diameters.
As shown in
Each of the passive jaws 35, 40 is coupled to an arm portion 15, 20. In this respect, the passive jaws 35, 40 may be opened or closed by activation of the arm portions 15, 20, thereby allowing the passive jaws 35, 40 to receive or engage the tubular 5 as necessary. Preferably, the passive jaws 35, 40 are located at or less than 120 degrees from each other and equidistant from the active jaw 30. The front of the passive jaws 35, 40 is adapted to grip the tubular 5, while the back is movably connected to the respective arm portion 15, 20. The passive jaws 35, 40 are adapted to pivot relative to the arm portions 15, 20 so that maximum contact with the tubular 5 may be achieved. When all of the jaws 30, 35, 40 are gripping the tubular 5, the pivotal connection allows the passive jaws 35, 40 to self adjust so that it can provide a reactive force that is equal to the applied gripping force from the active jaw 30. Because all of the jaws 30, 35, 40 apply the same force, the load will be equally displaced. In one embodiment, the sides of the passive jaws 35, 40 located away from the active jaw 30 are in contact with each other when the jaws 30, 35, 40 are engage with the tubular 5. In this respect, the passive jaws 35, 40 may support one another during activation.
In one embodiment, movement of the jaws 30, 35, 40 is guided by guiding elements 50 disposed between the jaws 30, 35, 40. As shown in
In operation, the arms portions 15, 20 are unlatch and opened to receive a tubular 5. Once the arm portions 15, 20 are closed, the active jaw 30 is caused to move radially into contact with the tubular 5. Even after contact is established, the active jaw 30 continues to push the tubular 5 toward the two passive jaws 35, 40 until the tubular 5 is fully gripped by the three jaws 30, 35, 40. In this respect, the passive jaws 35, 40, which may only partially engage the tubular 5 upon initial contact with the tubular 5, will adjust itself about the pivotal connection with the arm portion 15, 20 until maximum contact is achieved. Preferably, the passive jaws 35, 40 are aligned such that the reactive force is directed towards the center of the tubular 5, as shown by the force arrows F in
Thereafter, the rotary 110 is rotated to transfer torque to the jaws 30, 35, 40 to rotate the tubular 5. The torque is transferred to all jaws 30, 35, 40 through the guiding elements 50. The 360° closed contact between the jaws 30, 35, 40 and the guiding elements 50 reduces or eliminates the swivel effect on the jaws 30, 35, 40. In this manner, the gripping system allows the passive jaws 35, 40 to react the entire gripping force applied by the active jaw 30.
In another embodiment, a rotor locking apparatus is provided to prevent premature rotation of the rotary prior to its closing.
The rotor locking apparatus 120 may also be provided with an offset member 160. The offset member 160 is adapted to position the magnet 130 above its lowermost position when the magnet 130 is not engaged with the rotor lock 60. An exemplary offset member includes a biasing member such as a spring. The offset member 160 biases or rotates the actuator 140 away from a vertical axis, thus placing the magnet 130 at a height above its lowermost position. This higher position may be referred to as the rotary operating position. In this respect, the rotary 110 is allowed to rotate freely during operation without interference from the magnet 130. Preferably, offset member 160 is adapted to bias the actuator 140 at least about 5 degrees from vertical; more preferably, at least about 10 degrees from vertical; and most preferably, between about 13 degrees and 18 degrees from vertical.
The rotor locking apparatus 120 may also include a sensor 165 for preventing the premature rotation of the rotary 110. In one embodiment, the sensor 165 is adapted and arranged to determine that the carrier 135 has lowered the magnet 130. For example, the sensor 165 may be positioned to determine that the carrier 135 and the magnet 130 have reached their lowermost position. When a positive response is generated from the sensor 165, the rotary 110 is allowed to rotate. On the other hand, if the sensor 165 does not perceive that the magnet 130 is at its lowermost position, the rotary 110 is prevented from operation. In this manner, the rotary 110 may be prevented from rotation when it is open.
In operation, rotary 110 may be opened by lowering the magnet 130 into engagement with the rotor lock 60, as shown in
To lock the rotary 110, the motor 155 is activated to rotate the actuator 140 and position the roller 142 in its lowermost position. The roller 142 causes the carrier 135 and the magnet 130 to descend, thereby inserting the rotor lock 60 into the apertures of the rotor extension 75 and the rotor groove 70.
In another embodiment, an apparatus for handling a tubular includes a housing for receiving the tubular and a plurality of gripping members disposed in the housing for gripping the tubular, wherein at least one of the plurality of gripping members are pivotally coupled to the housing. In one embodiment, the apparatus also includes a plurality of torque distributors disposed in the housing for engaging the plurality of gripping members. At least one guiding element prevents the plurality of gripping members from twisting as torque is applied to the tubular. In another embodiment, the plurality of gripping members comprises an active gripping member and one or more passive gripping members. The one or more passive gripping members are adapted to react a first reaction force as a gripping force applied by the active gripping member. In another embodiment, the reactive force is directed toward the center of the tubular. In another embodiment still, two passive gripping members are utilized. In another embodiment still, the two passive gripping members are positioned less than 120 degrees apart. In another embodiment still, at least one gripping member is fluidly operated. In another embodiment still, at least one gripping member is driven by a cam. In another embodiment still, the apparatus comprises a tong. In another embodiment still, the apparatus further includes a housing locking apparatus for locking an unlocking the housing.
In another embodiment, a method for handling a tubular comprises providing a gripping apparatus having a plurality of gripping members coupled to a rotary, pivoting at least one of the plurality of gripping members relative to the rotary, gripping the tubular, and applying torque to rotate the tubular. In one embodiment, the plurality of gripping members comprises an active gripping member and one or more passive gripping members. In another embodiment, the method includes the one or more passive gripping members reacting the same amount of force as a gripping force applied by the active gripping member. In another embodiment still, the method includes fluidly operating the active gripping member. In another embodiment still, the method includes positioning two passive gripping members 120 degrees apart. In another embodiment still, the method includes positioning two passive gripping members less than 120 degrees apart. In another embodiment still, the method includes balancing the torque acting on the gripping members. In another embodiment still, the method includes directing a reaction force toward a center of the tubular. In another embodiment still, the method further includes providing the rotary with a locking member and providing a locking apparatus for moving the locking member between an open position and a closed position. In another embodiment still, the locking apparatus comprises a coupling element for engaging the locking member and an actuator for moving the coupling element. In another embodiment still, the method also includes rotating the actuator to move the locking member between the open and closed positions. In another embodiment still, the method also includes ensuring that the locking member is in the closed position prior to applying torque to rotate the tubular.
In another embodiment, an apparatus for handling a tubular includes a gripping member having a rotary and a locking member for locking the rotary. The apparatus also includes a rotary locking apparatus having a coupling element for engaging the locking member and an actuator for moving the locking member between an open position and a closed position. In another embodiment still, the apparatus also includes a carrier attached to the coupling element and coupled to the actuator. In another embodiment still, the rotation of the actuator moves the coupling element and the locking element between the open position and the closed position. In another embodiment still, the coupling element comprises a magnet. In another embodiment still, the apparatus also includes a sensor for determining a position of the locking member. In another embodiment still, the apparatus also includes an offset member for positioning the coupling element from engagement with the locking member.
While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
This application claims benefit of co-pending U.S. Provisional Patent Application Ser. No. 60/554,077, filed on Mar. 17, 2004, which application is herein incorporated by reference in its entirety. This application is a continuation-in-part of U.S. patent application Ser. No. 10/794,792, filed on Mar. 5, 2004 now U.S. Pat. No. 7,281,451, which application (1) claims benefit of U.S. provisional patent application Ser. No. 60/452,270, filed Mar. 5, 2003; (2) is a continuation-in-part of U.S. patent application Ser. No. 10/048,353, filed Jun. 11, 2002, now U.S. Pat. No. 6,745,646; and (3) is a continuation-in-part of co-pending U.S. patent application Ser. No. 10/146,599, filed May 15, 2002, now U.S. Pat. No. 6,814,149, which, in turn, is a continuation-in-part of U.S. patent application Ser. No. 10/074,947, filed Feb. 12, 2002, now U.S. Pat. No. 7,028,585. All of the above referenced applications are herein incorporated by reference in their entirety.
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Number | Date | Country | |
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Parent | 10794792 | Mar 2004 | US |
Child | 11080233 | US | |
Parent | 10048353 | Jun 2002 | US |
Child | 10794792 | US | |
Parent | 10146599 | May 2002 | US |
Child | 10048353 | US | |
Parent | 10074947 | Feb 2002 | US |
Child | 10146599 | US |