Patent Application
20130327483
The invention relates to an electric welding sleeve having a cylindrical sleeve body for the welding of pipes made of thermoplastic material or other weldable plastics, containing at least two heating zones having respectively a plurality of electrically conductive windings and contacts for the supply of the electric current.
Mainly in recent years, for weight and corrosion reasons, pipelines made of thermoplastic materials have been increasingly used in pipeline construction, more specifically for the construction of pipeline networks for gas and water supplies, as well as for the conveyance of air, waste water, or else chemicals. The pipelines used are generally made of pressure-resistant plastic. For reasons of quality and efficiency, electric welding sleeves are often used to connect such pipelines. The greater the pipe diameter of the pipelines to be connected, the more effort is required to connect the individual pipeline components. Since, in the case of large pipe cross sections, the gap between pipeline and electric welding sleeve is relatively large, the preconditions for optimal welding are not given. In the case of narrow production tolerances, in which a small gap formation between pipe outer diameter and sleeve inner diameter is achieved, the problem of introducing the pipe into the electric welding sleeve exists. The greater is the diameter of the pipeline, the more are the pipes inclined to ovality and are hence unable to be introduced into the sleeve. Apart from the gap and the ovality of the pipes, there is the further problem of cavitation in the welding zone. In the welding of electric welding sleeves, more specifically in the case of large diameters, bubbles arise in the welding zone following cooling, which bubbles can in some circumstances adversely affect the strength of the weld joint. Bubbles are formed by the volume shrinkage of the melt during hardening of the plastic, or else by the irregular expansion of the melt, in that boundary points first connect to the pipe to be welded and the trapped air therebetween hence no longer has a chance to escape.
Electric welding sleeves which try to eliminate the problem of cavitation by applying a high pressure to the weld are known from the prior art.
EP 0 222 287 B1 discloses a welding sleeve having an armouring which is preferably made of metal and hence possesses a lower coefficient of thermal expansion than the plastics sleeve body. As a result of the lesser expansion of the armouring, a pressure is generated, which pressure allows a good weld.
A drawback with this is that, at low ambient temperatures, the armouring ring, due to the low expansion coefficient, contracts less than the plastics sleeve body. The armouring ring hence detaches from the sleeve body and loses the armouring function, whereby no additional welding pressure is built up.
EP 0 555 684 A1 discloses a welding sleeve which has a reinforcing ring disposed on the outer periphery of the sleeve body. The peripheral stresses triggered by the reinforcing ring generate the pressure which acts radially on the sleeve body and which is necessary for a good weld. During the sleeve cooling operation following the welding, the reinforcing ring also continues to apply pressure to the sleeve body.
A drawback with this invention, and with that which has previously been mentioned, is the complex production method, as well as the high costs. Moreover, it can happen that, as a result of the applied pressure, the distances apart of the windings shift uncontrollably in the axial direction and can lead to exit of the wire.
EP 2 132 024 B1 discloses compensating elements which, by virtue of their conical structural form, are intended to compensate the gap between pipe and sleeve. The compensating elements, starting from the end faces, have slots, which lend flexibility to the compensating element.
A drawback with this is that for such a connection two compensating elements, having respectively two welding zones and a sleeve which applies pressure to the weld, are required. Particularly in the case of large diameters, high material costs, as well as high assembly costs, are incurred.
The object of the invention is to propose an electric welding sleeve which, by virtue of high flexibility of the sleeve body, avoids cavitation by reducing the ring stiffness to a minimum.
The foregoing object is achieved according to the invention by the arrangement of a groove along the outer surface of the cylindrical sleeve body.
The effect of the groove is that the ring stiffness of the sleeve body is weakened. Therefore the sleeve body expands during the welding process more than the previous sleeve bodies known from the prior art. Accordingly, however, it also contracts again more during the cooling operation. The sleeve body contracts so strongly that after the welding, at least in the region of the welding zone, it has a smaller outer diameter than prior to installation.
As a result of the inventive electric welding sleeve, the welding operation is a physically different process in comparison to the welding operation with electric welding sleeves which are known from the prior art. In known welding operations, it is attempted by increasing the pressure upon the sleeve body, generally through the use of armourings, to eliminate the cavitation during the cooling operation, or to compress the volume shrinkage of the plastic which hardens from the melt, and the bubbles which are formed thereby.
By contrast, with the inventive electric welding sleeve, the formation of bubbles during the cooling operation is avoided by the high flexibility of the sleeve. The sleeve body expands during the welding, but, as already previously mentioned, also accordingly contracts again. Since the volume shrinkage of the plastic, by virtue of the accompanying movement of the sleeve, does not give rise to any bubbles, no high pressure is required to eliminate or substantially reduce the cavitation.
Moreover, the inventive electric welding sleeve, by virtue of its flexibility, offers the advantage that it can be slipped without difficulty over oval pipe cross sections, since it can be pressed into the appropriate shape in the course of assembly. This, in turn, has the advantage that the gap is small, since the sleeve inner diameter does not have to be much larger than the pipe outer diameter. As a result of the sleeve being pressed into shape, the insertion of an oval pipe is easily possible. By contrast, in the case of a rigid sleeve, the inner diameter must be suitably large to allow the insertion of an oval pipe, whereby a large gap between pipe outer diameter and sleeve inner diameter is formed, which is not an ideal precondition for a good weld. Hitherto, there has been a tendency to assume that the sleeve body would be weakened by the grooving and thus would not achieve the necessary resistance to internal pressure. Since, however, the pipes which are to be joined together are welded in place, they take care of the force absorption in the peripheral direction. In the longitudinal direction, the weakening of the sleeve plays only a subordinate role and can be compensated, if necessary, by a slight increase in wall thickness. A groove can be introduced by mechanical remachining of the sleeve body, for instance by milling. The groove or grooves can also however be provided in the sleeve body already during the injection moulding process or extrusion process, through the use of appropriate moulds of the sleeve body which have a negative of a groove or grooves.
It is advantageous if the sleeve body has a plurality of grooves. The number of grooves on a sleeve body can be between four and 72. The number of grooves is dependent on the size of the sleeve body. That is to say that the diameter plays a part in determining the number of grooves which are disposed on the periphery, as does the wall thickness of the sleeve body. Preferably, the sleeves have 16 or 32 grooves, according to the size of the diameter.
The longitudinally running grooves are preferably distributed evenly along the periphery, whereby a uniform expansion, as well as a subsequently uniform contraction, is obtained.
A groove extends preferably over the entire length of the sleeve body. Alternatively thereto, a groove can extend over a specific portion of the length of the sleeve body. Starting from an end face, the groove extends in the direction of the middle of the sleeve body. The length of the portion over which the groove extends is dependent on the size of the electric welding sleeve or of the sleeve body. Preferably, the portion of the groove extends beyond the middle of the nearer heating zone.
A further embodiment of the invention consists in the grooves extending beyond the middle of the sleeve body, yet not protruding over the complete length of the sleeve body.
Preferably, the grooves which extend from the end face over a portion of the length of the sleeve body terminate in a radius.
It has proved advantageous for grooves which extend over a certain portion to run from both end faces in the direction of the middle of the sleeve body.
Grooves which extend from the two end faces in the direction of the middle are preferably in mutual alignment or the portions are situated on their extension.
Alternatively thereto, the option exists that the portions of the grooves which extend from both end faces in the direction of the centre of the sleeve and in some circumstances pass beyond the middle are not in mutual alignment. That is to say that they run in mutually offset arrangement on the periphery.
It has been shown that it is advantageous if a groove has a depth which lies within the range of 50-90% of the wall thickness. The depth of a groove is dependent, however, on the size of the electric welding sleeve, as well as the wall thickness. The groove should not exceed the depth of 95% of the wall thickness, since the sleeve body would otherwise become too weak.
Different strength levels of sleeve bodies can easily be realized by producing a different depth of the grooves on the respective sleeve body.
The option exists of arranging around the electric welding sleeve an armouring ring which optimizes the strength of the sleeve, wherein the ring can be formed from at least two shell parts which are to be connected to each other, which shell parts are mutually clamped together or clamped to each in order to produce additional strength.
Illustrative embodiments of the invention are described with reference to the figures, though the invention is not just limited to the illustrative embodiments, wherein:
The electric welding sleeve 1 depicted in
The number of grooves 4 which are distributed over the periphery of the sleeve body 2 is dependent on the size of the sleeve 1, that is to say on the inner and outer diameter d, D and the wall thickness e. Preferably, the number of grooves 4 which are distributed on the periphery lies between four and 72. It has been shown that electric welding sleeves 1 having a number of grooves 4 between 16 and 32 are most suitable.
The depth t of the grooves 4 is likewise dependent on the size or the diameters d, D in dependence on the wall thickness e of the electric welding sleeve 1. Preferably, the depth t lies within the range of 50-90% of the wall thickness e. However, the groove 4 should not exceed the depth of 95% of the wall thickness e.
For the avoidance of stress peaks or subsequent stress cracks, on the portion end of the portions I of the grooves 4 is respectively found a radius R. The radius R serves to terminate the grooves 4 and is advantageously large in dimension.
The portions I which extend from both end faces 7 in the direction of the middle of the sleeve body 2 are preferably aligned and are thereby situated in their own extension, as shown in
A further possible embodiment of an inventive electric welding sleeve 1 is shown in
In
| Number | Date | Country | Kind |
|---|---|---|---|
| 12 171 237.6 | Jun 2012 | EP | regional |
