The present invention relates to a shelving system having mobile shelf units, and more particularly to ground embedded wire tracks for a shelving system having mobile shelf units.
Known shelving systems having mobile shelf units comprise a number of side-by-side shelf units each having a frame supporting a number of shelves. The shelf units are more particularly carried on ground rails that allow the shelf units to be displaced along the rails. A driving mechanism is used to move the shelf units along the rails. Manual and automatic driving mechanisms exist; in the automatic driving mechanisms, each shelf unit is powered for selective autonomous and independent displacement along the rails.
The mobile shelving systems equipped with automatic driving mechanisms conventionally allow the shelf units to be positioned adjacent to one another while freeing a single lane between two selected shelf-units. This lane will allow the passage therein of a person desiring to recuperate an article stored in the shelf units that are immediately adjacent to the lane. The other shelf units are horizontally stacked against each other on one side and the other of the lane, and if access to another shelf unit is required, the shelf units can be displaced along the rails to re-arrange the horizontal stacking of the shelf units, thereby eliminating the previous lane and forming a new lane next to the shelf unit to which access is desired. Consequently a minimal volume is occupied by the shelving system since a lane is not required between each two successively adjacent shelf units: a single open lane will instead be formed between two selected shelf units, while the others remain horizontally stacked.
Prior art automatic shelf units comprise a powered driving system which requires the mobile shelf units to be fed with electricity through electrically conducting wires or power cords. Due to the mobile nature of the shelf units, these power cords are conventionally connected to the shelf units by means of a number of hinged wire support arms. Each support arm comprises two bars pivotally connected to each other and each pivotally connected to a corresponding one of two successively adjacent shelf units. Each support arm supports a power cord that links the two shelf units. A first one of the shelf units is plugged to a power outlet, and consequently all the shelf units are serially connected to the power outlet. Each hinged wire support arm will remain in a contracted, folded position when the two shelf units that it links remain adjacent to each other, while it will be spread open in a deployed, unfolded position when a lane is formed between these two shelf units. The power cords, which are long enough to extend between two spaced-apart shelf units when a lane is formed therebetween, are prevented from sagging between the shelf units by being supported by their corresponding wire support arms.
Also, it is known to provide each shelf unit with an electronic control circuit including an interface device which includes a keyboard and a display screen, a CPU, RAM and ROM memory devices, I/O devices and suitable software components. Each control circuit is connected to the other control circuits, for example by means of a network-type cable, to allow digital communication between the control circuits. The purpose of the control circuits is to allow a control over the position of all mobile shelf units forming a shelving system. More particularly, the position of the shelf units will be controlled so that they move according to the desired position of the opened lane—position which may be input on an interface device of one of the control circuits. Also, it is known to provide sensor elements on the shelf units, to detect if any object or person would hinder the displacement of each shelf unit, especially in the opened lane between two shelf units. The control circuits will allow interaction of these sensor devices to help prevent the shelf units from accidentally crushing an object or a person. The network cables conventionally run along and are supported by the wire support arms, next to the power cords.
The problem with the above-mentioned method of supporting the power cords and the network cables is that the wire support arms are cumbersome, require space in a shelving system that aims to optimize space, and are aesthetically undesirable.
The present invention relates to a wire track destined to be embedded in the ground and for use in a mobile shelving system of the type comprising at least one electrically powered shelf unit movable over ground and a first wire linked to said shelf unit, said wire track comprising an elongated main body defining a first hollow wire channel therein for housing the first wire, and a first elongated opening allowing access to said first wire channel and forming a first elongated raceway for allowing the first wire to extend from said first wire channel to the shelf unit through said first raceway and to slide along said first raceway.
The present invention also relates to a shelving system comprising:
In one embodiment, said shelving system further comprises a second wire connected to said shelf unit, said wire track main body comprising a second hollow wire channel housing said second wire, with said second wire being movable along and within said second wire channel, said wire track main body further comprising a second elongated opening allowing access to said second wire channel and forming an elongated second raceway allowing said second wire to extend from said second wire channel to said shelf unit through said second raceway and to slide along said second raceway.
In one embodiment, said first and second wires comprise respective first and second rigid wire extension terminal rods linking said first and second wires to said shelf unit, said first and second terminal rods slidably extending through said first and second raceways, respectively.
In one embodiment, said first and second wires are movably extensible within said wire channel.
In one embodiment, said first and second wires are helical and wherein said first and second raceways are respectively narrower than the corresponding diameters of said first and second helical wires.
In one embodiment, said first wire is a power cord for transmitting power to said shelf unit and said second wire is a network cable for allowing said shelf unit to communicate through a network.
In one embodiment, said wire track main body comprises a base and a partial cover member attached to each other, with said partial cover member preventing accidental egress of said first and second wires from said first and second wire channels respectively, while allowing said first terminal rod to slidably extend through said first raceway and while allowing said second terminal rod to slidably extend through said second raceway.
In one embodiment, said shelving system further comprises wire retention means for preventing accidental egress of said first wire from said first wire channel.
In one embodiment, said first and second raceways are merged into a single raceway branching off into said first and second wire channels.
The present invention further relates to a shelving system comprising a number of electrically powered shelf units movable over ground, each said shelf unit comprising:
In the annexed drawings:
Shelving system 10 further comprises a number of parallel ground-embedded rails of known construction, for example two rails 20, 22 as shown in FIG. 1. Rails 20, 22 are destined to be engaged by wheels 24, 26 that are rotatably mounted within the downwardly opened base portion 18 of shelf units 12 (FIG. 2). Although only two wheels 24, 26 that engage rail 22 are shown in the drawings, it is understood that other similar wheels also engage rail 20, although they are concealed in FIG. 1. As known in the art, some wheels 24 are driven by a motor (not shown) installed within each electrically powered shelf unit 12 and connected to an axle 28, while other wheels are idle guide wheels 26. Thus, upon the powered shelf units 12 being selectively activated, they can be controlled to move along rails 20, 22, to position shelf units 12 according to a selected disposition. As described in the Background of the Invention section of the present specification, this movement of shelf units 12 is often accomplished to place all shelf units 12 in a horizontally stacked position except for an opened lane 34 that will be created between two selected shelf units 12, to allow access to the articles stored in one of these two selected shelf units.
Each shelf unit 12 also comprises an electronic control circuit 30 including an interface device 32, which may include for example a screen and a keyboard, and control cards (not shown) that may include for example a CPU, RAM and ROM memory devices, I/O devices and suitable software components, as known in the art. Control circuit 30 will be linked to and will co-operate with the other control circuits 30 of the other mobile shelf units 12 for allowing shelf units 12 to be moved and positioned in a suitable manner along rails 20, 22 and relative to one another, as described hereinafter. Furthermore, shelf units 12 may be provided with sensors (not shown) that allow them to detect the presence of a person or an object in opened lane 34 to prevent the two adjacent shelf units 12 to collapse against each other and accidentally crush the person or object located therebetween. Such electronic control circuits 30 are of known construction.
Shelving system 10 comprises a number of extensible power cords 40 (
In the embodiment shown in
As shown in
Shelving system 10 further comprises a number of extensible network cables 50 (
As shown in
It can be seen that extensible power cord 40 and extensible network cable 50 are helical wires that can consequently adopt contracted positions wherein the spires of the helical wires are compressed towards each other, and extracted positions wherein the spires of the helical wires are spread apart.
As shown in
An optional auxiliary wire channel 72 is further provided in the wire track main body 62. Auxiliary channel 72 has an elongated opening 74 that allows access therein from network raceway 70. Auxiliary wire channel 72 can be used to pass therein an optional, non-extensible auxiliary wire (not shown), such as an additional power cord used to provide power to another group of mobile shelf units (not shown) located beyond the group of mobile shelf units 12 movable along wire track 60.
Wire track main body 62 comprises an elongated transverse flange 76 located on one side of main body 62. The outer free edge of flange 76 is destined to co-operatively abut against a surface of rail 22, to which it is fixedly attached. Wire track main body 62 further defines an elongated upwardly oriented L-shaped side wall 78 that is destined to be positioned on the opposite side of rail 22 and that extends upwardly short of the top edge of main body 62. The upper free edge of side wall 78 is destined to provide a seat for example for a concrete floor tile F, so as to stabilize wire track 60.
Wire track main body 62 is provided with a pair of resilient sealing strips 80, 80 that are snap-fitted into grooves provided on the upper surface of main body 62 to cover power raceway 68. Sealing strips 80 can be resiliently yieldingly upwardly spread apart to allow the power terminal rods 42, 44 to extend through power raceway 68, while otherwise preventing macroparticulate debris from entering power wire channel 64. Wire track main body 62 is also provided with a resilient sealing strip 82 that is snap-fitted into a groove provided on the upper surface of main body 62 to cover network raceway 70. Sealing strip 82 can be resiliently yieldingly upwardly folded to allow the network terminal rods 52, 54 to extend through network raceway 70, while otherwise preventing macroparticulate debris from entering network wire channel 66.
In use, power cord 40 and network cable 50 are installed within their respective wire channels 64 and 66 that are sized to loosely receive same. Since raceways 68 and 70 are respectively narrower than the respective diameters of helical power cord 40 and helical network cable 50, power cord 40 and network cable 50 are prevented from accidental egress out of their respective wire channels 64 and 66. Power cord 40 and network cable 50 can be extended and retracted within their respective wire channels 64 and 66 as relative movement of each two successively adjacent shelf units 12 occurs.
It is understood that wire track 60 is preferably made of a suitable electrically insulating material, whereby magnetic interference between power cord 40 and network cable 50 is minimized.
As shown in
In the embodiment of
Any other modification to the present invention which would be obvious to someone skilled in the art of the invention, is considered to be included in the scope of the appended claims.
For example, in one alternate embodiment, the partial cover member could take other alternate forms: a resiliently deformable strip—in fact, sealing strips 80, 80, 82 could act as a partial cover member; a number of transverse tie straps removably attached at regular intervals along the otherwise opened wire track base; or any other suitable element or combination of elements that would help prevent accidental egress of the wire or wires from within their wire channels, while allowing the wires to be installed in or removed from the wire channels when the cover member is released from the main body base. The base and partial cover could also be symmetrically identical portions of the wire track main body attached to each other, or the base could actually be much smaller than the cover.
In one alternate embodiment, the helical power cord and network cable would have a same diameter and would be interlaced in a same wire channel located within the wire track.
In another alternate embodiment, only the power cord or the network cable would be embedded in a wire track having a single wire channel.
In another embodiment, the power cord and the network cable would be merged into a single, common wire.
In one embodiment, the extensible power cord and/or the extensible network cable could have a variable length by other means than by the power cord and network cable being helical. For example, this variable length could be achieved by providing a deformable, elastic wire; by providing a longer wire that could slidably move along its wire channel; or by winding the wire on a spring-loaded rotatable spool that would rotate to unwind the wire to provide additional length thereto when adjacent shelf units are spaced apart, and that would automatically wind the wire about the spring-loaded spool when the adjacent shelf units are brought closer to each other. Generally, it can be said that the wires movably engage their respective wire channels to compensate the relative movements of the two shelf units that they link.
In one embodiment, the power cord and/or the network cable would be prevented from accidental egress from their corresponding wire channels by any suitable wire retention means, for example with a wire shoulder member which would be different from the shoulder member shown in
In one embodiment, the power cord and/or the network cable would extend through the wire track raceway itself, without being connected to terminal rods, with the power cord being connected directly to the shelf unit power charge and with the network cable being connected directly to the network I/O connector of the control circuit. In this respect, the terminal rods can be considered to be simple extensions of the wires used to provide a rigid downwardly oriented trajectory to the wires.
Number | Name | Date | Kind |
---|---|---|---|
2772639 | Ingold | Dec 1956 | A |
2915195 | Crosby | Dec 1959 | A |
3640595 | Staller et al. | Feb 1972 | A |
4307922 | Rhodes, Jr. | Dec 1981 | A |
4597615 | Steger | Jul 1986 | A |
6112917 | Baker et al. | Sep 2000 | A |