The present invention, relates to a ground flare for use in burning a flammable exhaust gas.
Conventionally, processing apparatuses that burn a flammable as are roughly classified into three types: incinerators, open flare stacks, and ground flare stacks (ground flares).
An example of a flammable gas to be burned by such processing apparatuses is a gas generated by gasifying coal in an integrated coal gasification combined cycle (IGCC) at the initial activation of the plant, which is a flammable exhaust gas unsuitable for gas turbine fuel. The integrated coal gasification combined cycle is a cycle for generating electricity by gasifying coal serving as a fuel to operate a gas turbine and using the driving force of the gas turbine and exhaust heat from the gas turbine.
An incinerator (see
An open flare stack (see
As shown in
An example of the related art for reducing noise due to the chimney has a sound absorbing member at a position in the chimney. (For example, see Patent Literature 1)
Furthermore, for the ground flare stack, a configuration in which a noise shielding member surrounding a combustion chamber is disposed so as to absorb sound of an air flow introduced to the combustion chamber is disclosed. (For example, see Patent Literature 2)
Furthermore, a noise canceling apparatus that reduces noise by canceling noise generated in a flue through which a combustion gas is forcedly exhausted by dynamic noise reduction is disclosed. (For example, see Patent Literature 3)
The conventional ground flare 6 described above has a problem in that surrounding obi acts resonate and vibrate due to a low-frequency vibration generated from the chimney 7.
Conventional measures against the low-frequency vibration in the ground flare 6 are reducing the amount of air to increase the length of flames, changing the flow rate of the burners, and changing the number of burners. However, such conventional low-frequency-vibration control measures have problems in that the amount of unburned gas is increased due to deterioration in combustibility and flames blowing out from the top of the stack due to the increase in the length of the flames.
Furthermore, a measure for reducing the generated sound pressure by disposing the plurality of burners 3 at different levels to make the flame surfaces, which are vibration sources, nonuniform has a problem in that a burner 8 disposed at a higher position comes into contact with the flames of a lower burner and is damaged.
Other methods include a method of limiting the chemical heat energy of a gas processed by the ground flare 6 and a method of operating the ground flare 6 only in the daytime, when the noise standards are lax; however, both of them are uneconomical because they limit the operation of the plant.
Given this background, it is desirable to suppress an increase in the sound pressure level of low-frequency noise and to reduce a low-frequency vibration generated from the ground flare by preventing the resonance of the low-frequency vibration of the ground flare tower and the natural frequency of burner combustion and/or by converting vibrational energy to thermal energy, thereby controlling the low-frequency vibration such that it is below a vibration generation limit for fixtures.
The present invention is made in consideration of the circumstances described above, and an object thereof is to provide a ground flare in which a low-frequency vibration generated from a ground flare tower, such as a chimney, is properly adjusted to control it below a vibration generation limit for fixtures, thereby preventing surrounding obi cots from resonating and vibrating.
The present invention employs the following solutions to solve the problems described above.
A ground flare according to an aspect of the present invention is a around flare that burns a flammable exhaust gas with a burner at the lower end of a chimney, in which the and the lower end of the chimney and the periphery of the burner are surrounded by a windbreak, wherein the low-frequency-noise sound pressure level of a ground flare tower composed of the chimney and the windbreak is reduced by selecting at least one of changing a natural frequency generated from the ground flare tower, multiple ground flare towers, and installing a low-frequency-vibration absorber in the ground flare tower.
With such a ground flare, since the low-frequency-noise sound pressure level, of a ground flare tower composed of a chimney and a windbreak is reduced by selecting at least one of changing a natural frequency generated from the ground flare tower, multiple ground flare towers, and installing a low-frequency-vibration absorber in the ground flare tower, a low-frequency vibration generated from the ground flare can be set below a fixture-vibration generation limit.
In the above aspect, preferably, the change of the natural frequency generated from the ground flare tower is achieved by providing a windbreak opening in part of the windbreak and closing the windbreak opening with a non-wall sheet against a low-frequency sound, which allows the generated frequency to be changed higher, thereby deceasing the sound pressure level.
In this case, preferably, the windbreak opening has a circumferential opening ratio of 50% or higher and a height opening ratio of 70% or higher.
The sheet surface density of the non-wall sheet may be selected depending on a dominant frequency in front of the windbreak opening.
In the above aspect, preferably, the change of the natural frequency generated from the round flare tower as achieved by providing a chimney opening in part of the chimney, which allows the generated frequency to be changed higher, thereby decreasing the sound pressure level.
In this case, preferably, the chimney opening is a lateral opening provided within a range from 90° to 360° in a circumferential direction. That is, the chimney opening of the present invention should be as large as structural strength permits within the range from 90° to 360° in the circumferential direction.
Preferably, the heightwise position of the lateral opening is disposed at a portion corresponding to an antinode of a sound pressure mode generated from a resonant frequency.
Preferably, the opening area ratio of the lateral opening is set to 25% or higher irrespective of its opening shape.
The lateral opening may be provided at a plurality of positions of the chimney in the heightwise direction.
In the above aspect, the chimney opening may be one or a plurality of vertical openings that is open in the heightwise direction of the chimney.
In the above aspect, preferably, an opening concealing member is disposed outside the chimney opening, with a gap therebetween, and the area of a car formed between the gap and the chimney is set larger than the opening fling area of the chimney opening, which allows the generated frequency to be changed higher, thereby decreasing the sound pressure level, and moreover, can prevent flames in the chimney from no viewed from the outside through the chimney opening.
In the above aspect, preferably, the change of the natural frequency generated from the tower is achieved by setting the burner position ç′ of the burner, which is found using [Formula 1], within a range of 2.2 to 3.4 from the inlet of the windbreak with respect to the entire length of a guide including the chimney and the windbreak, which allows the generated frequency to be changed lower, thereby decreasing the sound pressure level.
In this case, the entire length of the guide should be extended by increasing the length of the chimney and/or the windbreak.
In the above aspect, preferably, the multiple ground flare towers are achieved by combining towers having different dominant frequencies, which decreases and distributes the sound pressure level at the individual dominant frequencies, thereby decreasing the overall sound pressure level.
In the above aspect, preferably, the installation of the low-frequency-vibration absorber in the ground flare tower is achieved by hanging a large number of sheets in a noise guide formed between the windbreak and the chimney at an angle of inclination with respect to a vertical direction, which allows the sheets to absorb the vibrational energy of air particles due to noise, thereby reducing the noise.
Preferably, the angle of inclination in this case is set in a range from 10° to 6°.
Furthermore, preferably, the sheet is bent at a plurality of locations.
Furthermore, preferably, a top plate is installed above the inlet of the noise guide.
According to the present invention described above, a low-frequency vibration generated from a ground flare can be set below a fixture-vibration generation limit, and thus, the surrounding objects can be prevented from resonating and vibrating.
An embodiment of a ground flare according to the present invention will be described hereinbelow based on the drawings.
A ground flare 10 shown in
In the thus-configured ground flare 10, the present invention reduces the low-frequency-noise sound pressure level of a ground flare tower composed of the chimney 20 and the windbreak 40 by selecting at least one of changing the natural frequency of a low-frequency sound (noise) generated from the ground flare tower, using multiple ground flare towers composed of the chimney 20 and the windbreak 40, and installing a low-frequency-vibration absorber in the ground flare tower composed of the chimney 20 and the windbreak 40.
That is, the ground flare 10 of the present invention reduces the low-frequency-noise sound pressure level of the ground flare tower composed of the chimney 20 and the windbreak 40 by selecting at least one of a measure involving changing the natural frequency of a low-frequency sound generated, a measure involving the use of multiple ground flare towers, and a measure involving installing a low-frequency-vibration absorber in the ground flare tower and executing one or a combination of a plurality of the measures.
According to this drawing, the sound pressure level of the low-frequency vibration traces an upward convex curve, which crosses a vibration generation limit for fixtures, indicated by a straight line rising to the right, at two dominant frequencies f1 and f2. Since the vibration generation limit for fixtures is an upper limit of the sound pressure level at which a fixture vibration is generated, it is necessary to set the sound pressure level of the low-frequency vibration to a region lower than the vibration generation limit for fixtures. The sound pressure level before taking any measures, described below, is higher than the vibration generation limit, for fixtures.
Accordingly, the sound pressure level, of the low-frequency vibration generated from the ground flare tower of the ground flare 10 has suitable design ranges in both a region where the dominant frequency is lower than f1 and a region where the dominant frequency is higher than f2. Therefore, for the low-frequency vibration generated from the ground flare tower, the sound pressure level of the ground flare tower becomes lower than the fixture-vibration generation limit by decreasing the dominant frequency relative to f1 or increasing the dominant frequency relative to f2. This is allows the sound pressure level of the low-frequency vibration generated from the ground flare 10 to be set below the vibration generation limit for fixtures, thereby preventing the surrounding objects from resonating and vibrating.
Configurations and measures for controlling the low-frequency noise (sound pressure level) of the ground flare 10 below the vibration generation limit for fixtures to fall within a suitable design range by reducing the low-frequency noise will be specifically described.
The foregoing configurations and measures are roughly classified into the following four.
1) Shifting the natural frequency of a low-frequency sound generated from the ground flare tower to a higher pitch to prevent resonance with the natural frequency of burner combustion.
2) Shifting the natural frequency of a low-frequency sound generated from the ground flare tower to a lower pitch to prevent resonance with the natural frequency of burner combustion.
3) Adopting multiple ground flare towers to produce the effect of reducing a sound pressure due to a decrease in heat quantity processed and setting the natural frequencies of the multiple towers to a frequency other than the natural frequency of the burners and setting the natural frequencies of the plurality of towers to different frequencies.
4) Installing an object (low-frequency-vibration absorber) that absorbs the low-frequency vibration in the tower of the ground flare.
By executing a single configuration and measure, or an appropriate combination thereof, resonance with the natural frequency of burner combustion and the vibration of an air column in the ground flare can be prevented, and the sound pressure level of a low-frequency noise generated from the ground flare tower can be reduced. Furthermore, the low-frequency-vibration absorber can convert vibrational energy to thermal energy to reduce the sound pressure level of the low-frequency noise.
An embodiment described below shifts the natural frequency of a low-frequency sound generated from the ground flare tower to a higher pitch to prevent resonance with the natural frequency of burner combustion.
A ground flare 10A shown in
The windbreak openings 41 provided by removing part of the windbreak 40 are desirably removed by cutting out plates from the windbreak 40 so as to achieve, for the opening ratios defined below (see
For the circumferential opening ratio shown in
For the height opening ratio shown in
Furthermore, it is desirable for the windbreak openings 41 that both the circumferential opening ratio and the height opening ratio described above satisfy the conditions.
The non-wall sheets 42 are sheets, such as soundproof sheets, disposed over the windbreak openings 41 so as not to form a wall against a low-frequency sound. The range of a sheet surface density suitable for the non-wall sheets 42 depends on the dominant frequency in front of the windbreak openings, as shown in
This exhibits the characteristic that the dominant frequency increases higher as the surface density of the non wall, sheets 42 decreases, and thus, to obtain the effect of the windbreak openings with the non-wall sheets 42 having a low surface density, it is necessary to select to material with a surface density corresponding to the initial frequency band.
Here, to increase the dominant frequency from a frequency of 5 Hz by providing a windbreak sheet, it is necessary to select a material lighter than about 3000 g/m2; to increase the dominant frequency from a frequency of 25 Hz by providing a windbreak sheet, it is necessary to select a material lighter than about 300 g/m2; and to increase the dominant frequency from a frequency of 80 Hz by providing a windbreak sheet, it is necessary to select a material lighter than about 30 g/m2.
Since such a configuration increases the frequency of vibration generated from the ground flare 10A, a point of resonance with the natural frequency of the burners 11 can be avoided.
Furthermore, since a high-frequency vibration is greatly damped in the chimney 20, the noise level falls. That is, the shift of the natural frequency to the higher pitch described here decreases the sound pressure level of a low-frequency noise while increasing a generated frequency with a configuration in which the windbreak openings 41 are provided at part of the windbreak 40 and closing them with the non-wall sheets 42 to solve the problem of noise reduction of the conventional ground flare 10.
Next, a modification in which chimney openings are provided at part of the chimney 20, in place of the windbreak openings 41 of the windbreak 40 in the foregoing first embodiment, will be described in
A ground flare in shown in
The chimney openings 21 shown in
The laterally open chimney openings 21 may have openings shaped as round holes or rectangular holes, as shown in
In the expression that defines the opening area ratio S in
Although the laterally open chimney openings 21 and 21′ described above are provided at only one stage in the heightwise direction of the chimney 20, they may be provided at a plurality of stages in the heightwise direction of the chimney 20, as shown in
In the configuration examples of a chimney 20A shown in
A chimney 20B shown in
Furthermore, a chimney 20C shown in
Even with such a configuration in which the chimney openings 21 are provided at the chimney 20 side, the frequency of vibration generated from the ground flare 10B′ is as high as with the windbreak openings 41, and thus, the resonant point with the natural frequency of the burner 11 can be avoided.
Furthermore, since a high-frequency vibration is greatly damped in the chimney 20, the noise level falls. That is, the shift of the natural frequency to the higher pitch described here decreases the sound pressure level of a low-frequency noise while increasing a generated frequency with a configuration in which the chimney openings 21 are provided at part of the chimney 20 to solve the problem of noise reduction of the conventional ground flare 10.
An embodiment described below shifts the natural frequency of a low-frequency sound generated from the ground flare tower to a lower pitch to prevent resonance with the natural frequency of burner combustion. That is, as shown in
In this method, the burner position ç′ of the burners 11, which is found using
In. [Formula 1], L1 is chimney height (m), d1 is the diameter of the chimney (m), c is the velocity of sound (m/s), and f is a measured frequency (Hz).
As shown in
To set the burner position ç′ in the suitable design range described above, the windbreak length is extended using the windbreak 40A that is formed of the windbreak 40 with a one-stage fold 43, like a ground flare 10D shown in
Furthermore, the windbreak length may be extended using two-stage folds 43 and 44 or a plurality of stages having two or more stages) like a windbreak 40B of a ground flare 10E shown in
With such a configuration, the frequencies of vibrations generated from the ground flares 10D to 10F are decreased due the extension of the windbreak length and/or the extension of the chimney length. The decrease in frequency can avoid a point of resonance with an object affected by the vibration. Furthermore, the increase in the capacities of the ground flares 10D to 10F increase inside damping, thus decreasing the noise level.
An embodiment described below adopts multiple ground flare towers and combines towers having different dominant frequencies to reduce the sound pressure level.
This embodiment is provided with two separated ground flares 10a and 10b so as to satisfy the required capacity, as shown in
Disposing the two ground flares 10a and 10b having different dominant frequencies side by side in this way prevents their respective sound pressures from overlapping due to a difference in primary frequency, as shown in the lower column in
However, if two ground flares having the same dominant frequency are disposed side by side, their respective sound pressures overlap with each other to offset the reduction amounts, as shown in the upper row in
The above-described adoption of multiple ground flare towers is not limited to the separation into two described above; multiple ground flare towers may be formed by separation into three or more towers. In this case, when adopting multiple towers with their respective dominant frequencies set differently, there is no need to uniformly distribute the amount of gas processed. Accordingly, the amount of as can be appropriately controlled depending on the level of the sound pressure to be output, and thus, the sound pressure level can be reduced in a desired frequency band.
In the separation example shown in
In the separation example shown in
An embodiment described below has a low-frequency-vibration absorber in the ground flare tower and absorbs the vibrational energy of air particles due to noise, thereby reducing the noise.
In an embodiment shown in
That is, installing the sheets 60 at an angle prevents a low-frequency noise from traveling straight through gaps formed between the sheets 60 and 60 in the noise guide 50. As a result, the low-frequency noise is reflected by the surfaces of the sheets 60, thereby enhancing the noise reduction effect, and furthermore, preventing a decrease in the amount of air absorbed due to the hanging of the sheets 60. Accordingly, the sheets 60 efficiently absorb the vibrational energy of air particles due to a low-vibration noise, thus allowing the low-vibration noise to be reduced.
Although the sheets 60 in this embodiment are shaped like a plate, sheets 61 that are bent once or a plurality of times into a chevron shape may be employed, as shown in
Furthermore, it is desirable to provide a top plate 70 above the inlet of the noise guide 50 described above. This top plate 70 is disposed with a predetermined distance from the inlet (upper opening) of the noise guide 50 so as to cover the inlet of the noise guide 50 in plan view.
Installing such a top plate 50 interferes with the straight traveling of a low-frequency noise, thus further enhancing the noise reduction effect.
Although the foregoing first to fourth embodiments have a sufficient low-frequency noise reduction effect even independently, an appropriate combination of the embodiments may be employed depending on the flare stack, as well, as its conditions, its installation site, and so on.
Although the embodiment with the combination shown in
Since the ground flare of the present invention reduces the low-frequency-noise sound pressure level of a ground flare tower composed of a chimney and a windbreak by selecting at least one of changing a natural frequency generated from the ground flare tower, using multiple ground flare towers, and installing a low-frequency-vibration absorber in the ground flare tower, as described above, the low-frequency vibration generated from the ground flare can be set below a fixture-vibration generation limit, and thus, the surrounding objects can be prevented from resonating and vibrating.
The present invention is not limited to the embodiments described above, and various modifications can be made as appropriate without departing from the spirit of the present invention.
Number | Date | Country | Kind |
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2008-335055 | Dec 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/071156 | 12/18/2009 | WO | 00 | 9/7/2011 |