The invention relates to a ground working machine and a method, respectively, for working ground surfaces or traffic surfaces, in particular a cold recycler or soil stabilizer as a self-propelled machine or attachment unit.
Such ground working machines are used for the processing of materials, namely, for example, the stabilization of soils of insufficient load-bearing capacity, the pulverization of asphalt pavements and the recycling of bound or unbound pavement surfaces. For the improvement or stabilization of soils, it is known to introduce a powdered or liquid binding agent into the soil in order to increase the suitability for placing and the load-bearing capacity of said soil. The known ground working machines comprise a milling/mixing drum revolving in a mixing chamber, said milling/mixing drum being arranged, in a height-adjustable fashion, below a drum housing enclosing the milling/mixing drum and attached to the machine frame. The ground working machine may be self-propelled or be an attachment unit. Examples of such machines are described in WO 96/24725 (U.S. Pat. No. 5,893,677), WO 2005/054578 (U.S. Pat. No. 7,918,512) or EP 2218823 A (U.S. Pat. No. 8,511,933).
Reference is made to these earlier patent applications regarding the description of the individual components of such ground working machine.
The required processes, such as crushing of the ground material, addition of binding agents, mixing and spreading of added materials, are performed, in a fashion adapted to the respective application, in the mixing chamber located between the drum housing and milling device.
In a known ground working machine as it is depicted, for example, in
It is of disadvantage in the mentioned state of the art that, as a result of the layer structure of the ground or traffic surface, the milling/mixing drum can break slabs out of the surface course in particular when operating against the direction of travel in which the milling/mixing drum rotates in opposite direction to the direction of rotation of the wheels or track units.
This is of disadvantage in particular because crushing the existing road pavement according to specification is made more difficult and, in the process, some oversized fragments enter the milled material contained in the mixing chamber so that the size distribution of the milled fragments is inhomogeneous and does not correspond to the specified grain size distribution.
Furthermore, large fragments that are caught by the milling drum can exert unwanted forces on the milling/mixing drum or on the drum housing. In the process, damage may be caused or reactions of the ground working machine generated which rock or lift the machine so that the working process is disturbed and the quality of the work result is impaired.
It is already known from WO 2012/062456 (US 2013/322963) to arrange crusher bars inside the drum housing. The disadvantage is that an additional design effort is required inside the milling drum housing and maintenance of the crusher bar elements is difficult and time-consuming due to the confined space inside the drum housing. In addition, a build-up of the milled material occurs in the mixing chamber so that increased performance is required for the operation of the milling/mixing rotor or the milling process can be performed at a slower operating speed only. Arranging the crusher bar on the inside leads to larger fragments and slabs being hurled against the crusher bar inside the drum housing again and again until they are crushed to such an extent that they can pass through the gap between the milling/mixing rotor and the drum housing. In the process, a build-up of the milled material easily forms which requires the milling/mixing drum to operate with significantly increased resistance.
According to the state of the art, the pivoting angle of the front drum flap is adjustable manually by the machine operator and remains essentially constant for the entire working process. In this arrangement, the drum flap does usually not rest on the ground.
It is therefore the object of the invention to specify a ground working machine, as well as a method for milling ground surfaces or traffic surfaces in which reproducible crushing of the ground or traffic surface, respectively, can be achieved for different work assignments and in different framework conditions in which it is possible to influence the mean grain size of the fragments and the range of distribution.
The invention advantageously provides for the drum flap to be, as a minimum, of two-part design and to comprise no less than one upper part and one lower part, in which design at least one part is pivotable and at least one further part is adjustable in a telescoping fashion linearly or in the shape of an arc. The extended adjustment possibility of the drum flap enables, by means of the flap position, not only the mean size of the fragments but also the homogeneity of the size distribution to be improved and in particular larger fragments in the milled material to be prevented.
The division of the drum flap in at least two parts, one of which is adjustable in a telescoping manner linearly or in the shape of an arc and another of which is pivotable, enables the drum flap to always be guided, especially at alterable positions of the milling drum inside the drum housing or of the drum housing during the milling process, at an optimal distance from the milling drum for the respective working process and independent of whether the drum flap rests on the ground or not. As a result, an adjustment of the front drum flap has been realized via a pivoting movement combined with a linear or arc-shaped movement.
The drum flap according to the invention allows only material to enter the mixing chamber below the drum housing which has already been sufficiently crushed in front of the drum flap or at the drum flap by the flexible positioning of the same. A build-up inside the drum housing cannot occur so that the milling/mixing drum can operate in the mixing chamber without increased resistance.
The invention is applicable not only to soil stabilizers and cold recyclers but also to further construction machines featuring a milling drum in a milling drum housing, for example, road milling machines, surface miners, in particular if the grading curve of the work result is of importance, wherein the milling drum is height-adjustable via the height adjustment of the frame.
It is preferably provided for the pivoting angle and/or the position of that part of the drum flap being adjustable in a telescoping fashion to be controllable in accordance with the current milling depth in such a fashion that the distance between the drum flap and the milling/mixing drum is variably adjustable, for example, minimized. The distance of the lower part, or of the bottom edge of the lower part, respectively, from the milling/mixing drum is of particular importance. The flexible adjustment of the drum flap enables the grading curve, that is, the mean grain size and the grain size distribution of the milled material to be adjusted reproducibly via the arbitrarily selectable distance between the front drum flap and the milling/mixing drum. The current position of the drum flap, or of the upper and lower parts of the drum flap, respectively, is captured by measurement in order to enable control of the positions.
In a preferred embodiment, it is provided for the pivoting angle of the pivotable part and/or the position of the part of the drum flap being adjustable in a telescoping fashion to be adjustable in accordance with the current milling depth in such a fashion that the bottom edge of the drum flap is usable as a hold-down device.
In this design, the drum flap fulfils, among other things, the following functions as a hold-down device:
The milling/mixing drum can work off and crush the larger fragments and slabs successively in the held-down position.
It is preferably provided for a controller to control the pivoting angle of the pivotable part of the drum flap and the position of the part adjustable in a telescoping fashion linearly or in the shape of an arc automatically at least in accordance with the current milling depth.
In a further development of the invention, it is intended for a replaceable crusher bar to be arranged at the bottom edge of the lower part. The crusher bar enables a larger distance of the drum flap from the milling/mixing drum to be maintained, in which arrangement the crusher bar prevents larger, uncrushed fragments from being able to enter the mixing chamber.
It may further be intended for multiple, preferably equally spaced, for example, skid-shaped sliding shoes arranged next to one another to be arranged at the bottom edge of the lower part.
The sliding shoes and crusher bar may also be used simultaneously; in particular, sliding shoes may be attached to the lower end of the drum flap, and above the sliding shoes, a crusher bar may project in the direction of the milling/mixing drum.
The sliding shoes, in particular when skid-shaped, can promote the crushing process and, for example, limit the extent of the fragments in transverse direction of the working direction. Material lying in front of the drum housing can enter the drum casing through the free spaces between the skids even when the same is guided over the ground as a hold-down device.
A preferred embodiment provides for the drum flap to be suitable for pressing against the ground or traffic surface at a predetermined contact pressure. The hold-down function of the drum flap can thus be improved. The contact pressure may be applied by means of the own weight or by means of, for example, a hydraulically variably adjustable pressure.
In one embodiment, it may be intended for the upper part to be pivotable and the lower part to be adjustable in a telescoping fashion linearly or in the shape of an arc, in which design the lower part is adaptable, relative to the upper part, to a transverse slope present in the ground or to ground irregularities.
The lower part may be of single-part or multi-part design and may adapt itself to a possibly uneven ground surface or to a milling cut purposely deviating from the horizontal plane.
It may furthermore be intended for the milling/mixing drum to be adjustable in height inside the drum housing along a trajectory and for the controller to control the pivoting position of the pivotable part of the drum flap and/or the position of the part adjustable in a telescoping fashion linearly or in the shape of an arc in accordance with the milling depth and the trajectory of the milling/mixing drum.
It is thus possible to always maintain an optimal distance between the drum flap and the milling/mixing drum irrespective of the position of the milling drum inside the drum housing or the milling depth, respectively. This is of significance in particular if the milling drum inside the drum housing is adjusted in height along a trajectory as not only the position of the milling/mixing drum in vertical direction is altered in the process but also the horizontal distance to the drum flaps, that is, in working direction.
The flexibility of the drum flap provides further advantages:
In a method according to the invention for working ground surfaces or traffic surfaces using a ground working machine, in particular using a cold recycler or soil stabilizer as a self-propelled machine or attachment unit,
In the following, embodiments of the invention are explained in more detail with reference to the drawings.
The following is shown:
Both chassis axles formed by the front and rear wheels 6, 8, respectively, may be steerable.
As can be inferred from
In the embodiment of
The drum housing 28 may be articulated at the machine frame 4 in a fixed manner so that height adjustment of the drum housing 28 can be effected solely by means of the lifting columns 12 for the wheels 6 and 8. The milling/mixing drum 20 preferably rotating against the direction of travel 50, the axis of which extends transverse to the direction of travel, is mounted to pivot about a pivoting axis 34 relative to the machine frame 4 so that it is pivotable from a resting position as depicted in
Operation of the ground working machine 1 is also possible in reversing direction, with milling then being performed in the direction of travel.
The milling/mixing drum 20 is provided with, for example, milling tools 22 depicted in
In operating position, the drum housing 28 rests on the ground surface 3 of the ground 14 to be worked or is held at a small distance to the ground 14 while the milling/mixing drum 20 is pivotable further downwards in accordance with the predetermined milling depth. In this arrangement, a lateral boundary of the drum housing may be formed by movable side plates. A mixing chamber 24 with a variable mixing chamber volume depending on the milling depth is thus formed between the drum housing 28 and the milling/mixing drum 20. The mixing chamber volume may also be influenced by additional internal adjustable flaps in the drum housing that are generally known from DE 10 2010 050 831 (US 2013/322963). In the mixing chamber 24, additives can be introduced via, for example, a spraying device 18 and mixed with the milled material. The milling/mixing drum 20 comprises pivotable drum flaps 27, 25 at its front and rear edges. According to the prior art, the front drum flap 27 as seen in the direction of travel 50 is slightly raised during operation so that it does not rest on the ground, and the rear drum flap 25 as seen in the direction of travel 50 can be used as a scraper blade.
The maximum amount of lowering a drum housing 28 attached to the machine frame 4 in a non-fixed manner may be determined by a limiting device.
It is thus intended for such drum housing 28 to rest on the ground surface 14 in a floating fashion. As already mentioned, however, the drum housing 28 is preferably attached to the machine frame 4 in a fixed manner.
The problem occurs both at a large milling depth and is significantly compounded in case of a low milling depth.
Even if the milling drum is not moved along a trajectory 36 but merely up and down vertically inside or together with the drum housing 28, there is the problem of the different distances of the drum flap 27 to the milling/mixing drum 20 and the resulting inhomogeneous size distribution of the milled-off fragments due to the circular geometry of the milling/mixing drum 20.
The drum flap 27 is, as a minimum, of two-part design and in
It is understood that the upper part 30 and the lower part 32 need not necessarily be rectilinear but may also feature a cross-sectional shape adapted to the diameter of the milling/mixing drum 20.
It is of the essence that the front drum flap 27, with its bottom edge or with its relative position to the milling/mixing drum 20, respectively, can be positioned differently in accordance with the milling depth or the position of the milling drum axis along the trajectory 36, respectively.
It is safely excluded by means of the embodiments shown in
Replaceable crusher bars 44 at the lower end of the drum flap 27 offer the advantage that they can be replaced quickly and easily with the wear protection of the drum flap 27 and the drum housing 28 being improved.
In addition, the pivotable lower part 32 is usable also in those cases in which the milling cut is intended to purposefully extend obliquely in comparison with the existing ground surface or traffic surface 14, for example, deviating from the horizontal plane.
The position of the lower part 32 relative to the upper part 30 can be adjusted by means of piston-cylinder units 40. The piston-cylinder units 40 can perform both the pivoting movement of the lower part 32 relative to the upper part 30 and the telescoping, linear/arc-shaped adjustment.
The piston-cylinder units 40 can also be used to press the lower part 32 against the ground surface or traffic surface 14 exerting a predetermined contact pressure.
It is understood that the lower ends of the piston-cylinder unit 48 may also be attached to the upper part 30 in lieu of the lower part 32, as shown in
Number | Date | Country | Kind |
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102014214436.1 | Jul 2014 | DE | national |
Number | Date | Country | |
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Parent | 14746990 | Jun 2015 | US |
Child | 15865534 | US |