The present invention relates to a grounding clamp for electrically and mechanically connecting an electrical conductor to a grounding post. More particularly, the present invention relates to a grounding clamp for attaching wires to a grounding post in raised floor applications.
Grounding of electrical systems is a practice which accomplishes multiple functions. Foremost among these functions is protection from shock hazard due to lightning, power surges, ground faults and inadvertent contact with high voltage lines. To prevent personal injury due to such electrical hazards, it has long been known in the electrical field to use low resistance ground connections to earth.
However, with the advent and widespread use of highly sensitive computer components, grounding has also been found to be necessary for the reliable operation of such components. Typically, computers and other advanced data processing equipment are located and operated in a dedicated room or area in a commercial building. These rooms are usually well air-conditioned to prevent over-heating of the equipment and, consequently, these rooms have a low-humidity level. Computer operators and other personnel working in these areas can create a build-up of static electricity in their body as a result of movement in this dry environment. Subsequent contact with static sensitive computer equipment can dissipate this static charge through the equipment, impeding its operating reliability and performance. Therefore, static shielding of computer equipment is highly desirable. Further, the signal frequencies of high speed computers reach and exceed 10 megahertz. The radiation of these high frequencies can also be troublesome to computer operation. Accordingly, shielding of computer circuits from such signal “noise” is also advantageous.
One method currently practiced for providing signal and static grounding uses a signal reference grid beneath the floor supporting the computer equipment. The signal reference grid, which is typically run beneath a raised floor, is electrically connected along its length to the various computer components and at one end to earth, either directly or indirectly. This provides adequate signal grounding to reduce signal “noise” radiated at high frequencies. The signal reference grid is also useful in providing static protection for the computer hardware. The raised flooring in a computer area is typically formed of a semi-conductive material, and is supported on modular floor supports made of steel or aluminum. It is desirous to electrically connect the floor supports to the signal reference grid so that the floor and the computer terminals are at the same electrical potential. A computer operator standing on the semi-conductive floor will then be at the same electrical potential as the computer terminal, eliminating any chances of static dissipation between the operator and the terminal.
The art has seen various types of grounding connectors and other devices which connect one cable to another. Examples of these are shown in U.S. Pat. No. 1,276,228 to Keenan et al. and U.S. Pat. No. 2,786,192 to Woolley, Jr. The grounding clamps that are currently in use attach single grounds and multiple grounds to the grounding clamp in a variety of different ways. Typically, these grounding clamps consist of a holding device for receiving the wire and a tightening bolt to secure it in place. Some styles of grounding clamps require special tools for assembly and installation, which can only be purchased from the manufacturer. Grounding clamps with multiple branches for connecting a plurality of grounding wires are always preferable over a single unit. However, many of the grounding clamps currently available can only be used with a limited range of wire sizes, for example 4 to 8 AWG. Also, many of the grounding clamps currently available can only be used with grounding posts within a limited range of sizes. For example, these grounding clamps can be used with a ⅞-inch or 1-inch grounding post, but cannot be used with a ½-inch or 1½-inch grounding post. Accordingly, there is a need for a grounding clamp that can be used to connect multiple wires of different sizes and that can be used with grounding posts that have a wide range of sizes.
In accordance with the present invention, an electrical grounding clamp which connects one or more grounding lines (either wires or cables) to a grounding post is provided. The grounding clamp includes: a top section having an aperture; a pair of opposing side walls extending downwardly from the top section; at least one member, preferably a pair of members, extending downwardly from each of the side walls; and a clamping bolt extending through the aperture in the top section. Each member has a bottom seating surface adapted to accommodate a grounding line.
The top section and the side walls are adapted to receive a grounding post. When the grounding lines are installed and the clamping bolt tightened, the grounding lines electrically and mechanically contact the bottom seating surfaces. In preferred embodiments, either the aperture in the top section is threaded and engages the clamping bolt or a wire nut tensioner having a threaded opening accommodates the clamping bolt. The top section and wire nut tensioner act cooperatively to form a pair of clamps which are adapted to accommodate grounding lines.
The grounding clamp can also include at least one grounding post adapter clip, preferably a pair of grounding post adapter clips (also referred to herein as post adapters), which are positioned between at least one of the side walls and the grounding post. One or both of the side walls can have one or more apertures, which are adapted to receive the adapter clips. In addition, at least one bottom seating surface, member and side wall forms at least one slot in each side wall and preferably more than one slot is formed. In addition, one or more of the bottom seating surfaces can have a lip. In another embodiment, each of the side walls has at least one notch which extends upwardly from at least one of the slots. A fitting plate or a half-fitting plate is accommodated by the slots and notches in the opposing side walls.
In another embodiment, the grounding clamp includes: a top section having opposing sides and an aperture, preferably located in the center; a pair of side walls extending downwardly from the opposing sides of the top section, a pair of bottom seating surfaces connected to each of the side walls; a wire nut tensioner having an opening, preferably in the center; and a clamping bolt. The clamping bolt extends through the aperture in the top section and engages the threaded opening in the wire nut tensioner.
The top section and the wire nut tensioner form at least one clamp, preferably a pair of clamps, which are adapted to accommodate grounding lines. The bottom seating surfaces are also adapted to accommodate grounding lines. Tightening the clamping bolt electrically and mechanically contacts the bottom seating surfaces and the clamps with the grounding lines. Preferably, the pair of side walls, the wire nut tensioner and the clamping bolt are formed from electrically conductive material.
The top section of the grounding clamp has first and second ends and the wire nut tensioner has opposing ends which, acting in cooperation, form one or more clamps for securing grounding lines. In preferred embodiments, the opening in the wire nut tensioner is threaded so that the clamps close when the clamping bolt is tightened and engages the wire nut tensioner. Preferably, the opening in the wire nut tensioner corresponds to the aperture in the top section when the wire nut tensioner is positioned between the side walls.
The grounding clamp can also include a fitting plate which extends between at least one of the bottom seating surfaces on each of the side walls. In addition, one or more of the bottom seating surfaces can have a plurality of teeth extending upwardly from the seating surfaces for penetrating the protective cover of the grounding line and electrically contacting the conductor. The grounding clamp can also include a first adapter clip and a second adapter clip, wherein the first and second adapter clips are positioned on the interior surfaces of the first and second side walls and wherein each of the side walls has an opening for engaging the adapter clips.
A further embodiment of the grounding clamp includes: a top section having a first end, a second end, a first side, a second side and an aperture, preferably in the center; a pair of side walls extending downwardly from the first and second sides of the top section; a wire nut tensioner having two opposing ends and a threaded opening, preferably in the center; a clamping bolt; and one or more slots in each side wall formed by the side wall, one of the members and one of the bottom seating surfaces.
A pair of clamps are formed by the first and second ends of the top section and the opposing ends of the wire nut tensioner acting in cooperation. The clamping bolt extends through the aperture in the top section and engages and passes through the threaded opening in the wire nut tensioner. Preferably, the top section, the pair of side walls, the wire nut tensioner, the bottom seating surfaces, the members and the clamping bolt are formed from electrically conductive material. In other preferred embodiments, the bottom seating surfaces extend outwardly from the side wall and form feet.
Other objects and many attendant features of this invention will be readily appreciated as the invention becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
The present invention is a grounding clamp that provides ease and flexibility for electrically and mechanically connecting one or more electrical grounding lines to a grounding post. The grounding clamp is designed for use in new or existing raised floor applications and removable adapter clips positioned on the interior side walls enable the clamp to fit a wide range of grounding post shapes and sizes. The grounding clamp allows for multiple grounding lines to be configured parallel to or perpendicular to the grounding cable run, and holds up to two pairs of grounding lines, i.e. wires or cables ranging from 0 AWG to 3000 kcmil in size, preferably from 0 to 8 AWG in size.
When fastening the grounding clamp to the grounding post, wire nut tensioners with different size seating surfaces are used to ensure that cables of all sizes can be properly secured to the grounding clamp. In one embodiment, teeth are placed on one or more of the four main seating surfaces of the grounding clamp. These teeth penetrate the sheath or other protective covering on insulated wires when the grounding clamp is assembled and electrically connect the conductor in the wire or cable to the grounding clamp. This allows grounding lines to be connected to the grounding clamp without first stripping the outer sheathing to expose the conductor. The teeth pass through the insulation on the grounding line and the clamping bolt is tightened until proper electrical connectivity is achieved.
The grounding clamp allows multiple grounding lines to be attached to a single grounding post, whether the grounding post is parallel to or perpendicular to the grounding lines. The grounding clamp also provides a secure electrical and mechanical connection between the grounding lines and the grounding clamp in both the top section and the bottom seating surfaces in the bottom section.
Additional flexibility is provided by grounding post adapter clips which allow a single grounding clamp to be used with grounding posts of various sizes. The adapter clips are inserted between the side walls of the grounding clamp and a grounding post when the grounding post does not a sufficient cross-sectional width to contact both of the side walls. In preferred embodiments, the side walls have one or more apertures for receiving the adapter clips. Most preferably, the adapter clips have a “snap fit” so that the apertures frictionally engage the adapter clips and hold them in position. Grounding clamps currently in use are not adaptable to different size grounding posts and, as a result, the grounding clamps are limited to a relatively few applications or are not securely held in place.
The wire nut tensioner has two primary functions. It forms a pair of opposing force clamps for the ground wires connected to the top section of the grounding clamp, while at the same time it forces the grounding post against the grounding wires connected to the bottom section of the grounding clamp. Grounding clamps currently in use lack this feature, making it cumbersome to attach the grounding lines to the top section without first securing the grounding clamp to the grounding post.
The grounding clamp is installed by positioning it over a grounding post so that the side walls of the grounding clamp extend below the grounding post. The grounding lines are then placed in the top and bottom seating surfaces of the grounding clamp. (For the purposes of this disclosure, the term “grounding line” refers to any cable or wire, either insulated or stripped of insulation, which can be used to conduct electricity, and is not intended to limit the type of electrical conductors that may be used in any way.) The clamping bolt is tightened to torque specification to secure the grounding lines in the grounding clamp and to electrically and mechanically contact the grounding lines to the grounding post.
The grounding clamp, including the top section, side walls, wire nut tensioner, adapter clips, clamping bolt and all of the other component parts which are described in more detail below, are constructed of an electrically conductive metal such as copper or aluminum and can be plated with a material known by those skilled in the art for plating electrical devices, such as tin.
Referring now to
A wire nut tensioner 60 is positioned between the two side walls 18, 19 and it has a substantially flat center section which extends outwardly and upwardly to form two opposing ends 62, 63 (
The clamping bolt 50 has a first end 52 (
An installed grounding clamp 10 is shown in
Side wall 19 has members 21, 23 which extend downwardly and then laterally to form slots 25, 27 with bottom seating surfaces 31, 33 located on the bottom side of the slots 25, 27. Similarly, side wall 18 has members 20, 22 which form slots 24, 26 with bottom seating surfaces 30, 32. In a preferred embodiment, the slots 24, 25, 26, 27 have lips 42, 43, 44, 45, which engage the grounding lines when they are positioned on the seating surfaces 30, 31, 32, 33.
When the clamping bolt 50 is tightened, the grounding post 90 is forced against the grounding lines 93, 94 and secures them in the grounding clamp 10. Grounding lines 91, 92 are inserted in the clamps 66, 67 formed by the top section 12 and the wire nut tensioner 60. When the clamping bolt 50 is rotated, the first end 52 or terminating pad 58 of the bolt 50 contacts the grounding post 90 and the wire nut tensioner 60 moves upwardly to secure the grounding lines 91, 92 in the first and second clamps 66, 67. At the same time, the upward movement of the wire nut tensioner 60 causes the grounding lines wires 93, 94 to contact the bottom seating surfaces 30, 31, 32, 33 and the grounding post 90.
Thus, while there have been described the preferred embodiments of the present invention, those skilled in the art will realize that other embodiments can be made without departing from the spirit of the invention, and it is intended to include all such further modifications and changes as come within the true scope of the claims set forth herein.
This application claims priority from provisional application Ser. No. 60/561,107, filed on Apr. 9, 2004.
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4915653 | Mair | Apr 1990 | A |
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5286211 | McIntosh | Feb 1994 | A |
5320565 | Polidori | Jun 1994 | A |
5593327 | Hlinsky et al. | Jan 1997 | A |
5616036 | Polidori | Apr 1997 | A |
5632633 | Roosdorp et al. | May 1997 | A |
5752860 | Greaves | May 1998 | A |
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6011218 | Burek et al. | Jan 2000 | A |
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6398596 | Malin | Jun 2002 | B1 |
Number | Date | Country | |
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20050227516 A1 | Oct 2005 | US |
Number | Date | Country | |
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60561107 | Apr 2004 | US |