None.
This disclosure relates to a subterranean housing and post system for connection to a traffic guardrail for preventing vehicles from leaving the roadway.
Current post supported guardrail designs employ posts driven deep into the ground at regular intervals. The posts are forcibly installed and then connected to a horizontal guardrail system. The posts are driven sufficiently deep to provide strong support to the guardrail to encourage vehicles back onto the roadway. The posts resist breakage when vehicles collide with the guardrails. When the impact is sufficiently large, the posts will break off.
One disadvantage of current post supported guardrail designs is that the failure of the post leaves the public roadway managers with the task of digging up the broken post and replacing it. Another disadvantage of current post supported guardrail designs is that prior to digging up the broken post, it is necessary to engage and schedule the appearance of specialized utility locators to identify any underground utilities such as cables, gas lines, water lines, and electrical lines before digging a new post hole, or even when attempting to use the same post hole. This is a costly and time consuming process that increases the cost of road maintenance to taxpayers and leaves the public at risk for longer periods of time before the repair task can be completed.
Another disadvantage of current post supported guardrail designs is that removal of the broken post may weaken the soil support for the replacement post. Another disadvantage of current post supported guardrail designs is that they may require, in the alternative to removal of the broken post, location of one or more new post positions, which again requires the use of utility locators in advance. A disadvantage of this alternative is the additional costs of additional post installation, or if using the same number of post installations, disrupting the original distribution of posts for attachment to the guardrail. This disruption itself may require additional posts to replace broken posts, and may weaken the designed structural strength of the system, and thereby deviate from the crash tested specification.
Another disadvantage of the current post supported guardrail systems is that they fail irregularly in very cold weather environments. The posts tend to rise up from the soil due to frost heave and will not perform to specification.
Another disadvantage of current post supported guardrail designs is that they can be improperly assembled, wasting time and materials and posing a risk to the public because the guardrail system is incorrectly assembled.
Another disadvantage of current post supported guardrail designs is that conventional systems rely on I-beams, round wood, and square wood posts which limit the ability to customize the systems assembly and performance characteristics.
There is a need for a post supported guardrail design that is economical to build and install. There is also a need for a post supported guardrail design that has a controllable breakage of the rail post. There is also a need for a post supported guardrail design that does not require utility location for repair. There is also a need for a post supported guardrail system that is easy to assemble, cannot be assembled incorrectly, and that provides for the proper assembled relationship between components. There is also a need for a system with these capabilities to be affordable and reliable.
An advantage of the embodiments of the present invention is that they provide a post supported guardrail design that is economical to build and install. Another advantage of these embodiments is that they provide a system having a controllable breakage of the rail post. Another advantage of these embodiments is that they provide a guard rail system that does not require utility location for repair.
Another advantage of these embodiments is that they provide a system that prevents incorrect assembly. Another advantage of these embodiments is that they provide a system that provides for the proper assembled relationship between components. Another advantage of these embodiments is that they provide a system that provides these capabilities to be affordable and reliable.
In summary, the disclosed invention provides a unique solution to the engineering constraints and challenges of providing a post supported guardrail design that safely and economically redirects traffic while being quickly and efficiently repairable, and that overcomes the aforementioned and other disadvantages of the current systems.
The advantages and features of the embodiments presently disclosed will become more readily understood from the following detailed description and appended claims when read in conjunction with the accompanying drawings in which like numerals represent like elements.
For the purposes of this disclosure, a U-channel shape refers to the general shape of a post U-channel, such as the shape of U-channel posts used in the traffic industry for signs and for supporting guard rails. It is intended to refer generally, but not limited to, the shape of the lower and upper posts disclosed in the drawings.
A subterranean housing and post system for connection to a traffic guardrail is disclosed. In one embodiment, the guardrail post system comprises housing. The housing comprises a lower end and an upper end, an interior space, and a soil plate extending outward from the lower end of the housing. The interior of the housing comprises a lower post guide, a lower post stop, and an upper post stop.
A lower post is provided, having a U-channel shape with outwardly extending flanges on its ends. The lower post is insertable into the interior space at the lower end of the housing, between the lower post guide and the housing body. Insertion of the lower post is limited by engagement with the lower post stop.
An upper post is provided, having a U-channel shape with outwardly extending flanges on its ends. The upper post is insertable into the interior space at the upper end of the housing, between the lower post and the housing body, and also as between a brace and the housing body. Insertion of the upper post is limited by engagement with the upper post stop. The upper post is then connectable to a guardrail.
In another embodiment, a housing orifice extends through the housing body. A lower post orifice is located on the top end of the lower post. A housing fastener is insertable through the housing orifice and the lower post orifice to secure the lower post against the lower post stop.
In another embodiment, a lower post block is formed on the interior of the housing to prevent reversed insertion of the lower post. In another embodiment, a slot is formed on a lower end of the upper post. The slot is slidingly engageable over the fastener to permit full insertion of the upper post into the housing.
In another embodiment, the upper post stop is formed on an upper end surface of the lower post guide. In another embodiment, a brace on the interior of the housing acts as a guide for the upper post and provides controlled deformation of the upper post on impact. In another embodiment, the brace forms the lower post stop and the lower post and housing are driven into the ground by percussive force applied to the brace and upper end of the lower post.
In another embodiment, the housing further comprises a pair of side walls extending perpendicularly upwards from the soil plate. An outer wall spans between the side walls and has a centrally located longitudinal recess. The recess extends into the U-channel of the upper post when the upper post is inserted into the housing to prevent improper insertion of the upper post and to limit rotation and misalignment of the upper post relative to the housing.
In another embodiment, the lower end of the housing is beveled to facilitate insertion into the soil. In another embodiment, the soil plate has a lower end and an upper end. The lower end of the soil plate has chamfered edges to facilitate insertion into the soil. In another embodiment, the soil plate has a lower end and an upper end. The upper end of the soil plate is located between the lower end and upper end of the housing. A collar portion of the housing extends above the soil plate.
In another embodiment, a brace on the interior of the housing forms both the lower post stop and the upper post guide. In another embodiment, a collar portion of the housing above the soil plate has a collar support with a thickened cross-section that may act as a brace for bending the upper post on activation.
In another embodiment, the upper post extends between 3 inches and 5 inches into the housing. In another embodiment, the upper post extends at least 4 inches into the housing.
In another embodiment, the lower post is made of a heavier (per foot) steel ribbed U-channel than the upper post steel ribbed U-channel.
In another embodiment, the lower post is made of a 5 lb. per foot steel ribbed U-channel. In another embodiment, the upper post is made of a 4 lb. per foot steel ribbed U-channel.
In another embodiment, the upper post is comprised of a higher carbon steel than the housing to permit a predicatable and controlled failure of the upper post rather than failure of the housing.
In another embodiment, the housing has a higher tensile strength than the upper post; and the higher tensile strength of the housing resists bending during insertion and activation.
In another embodiment, the lower post, upper post, and housing are all galvanized.
The following description is presented to enable any person skilled in the art to make and use the invention and is provided in the context of a particular application and its requirements. Various modifications to the disclosed embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.
In one embodiment, front wall 102 has a longitudinal recess 104. Housing 100 may have one or more housing orifices 180, 182 for receiving housing fasteners 190 to provide a secure connection to lower post 200.
Housing 100 has an upper end 110 and an opposite lower end 116. Upper end 110 may have a collar 112. A collar support 114 may be located at upper end 110 and on collar 112 if provided. Lower end 116 may have a bevel 118 to facilitate insertion into the soil.
Interior space 120 of housing 100 has a lower post stop 134 to register the full insertion point of lower post 200. Interior space 120 of housing 100 has a brace 136 to act as a fulcrum for controlled failure of upper post 300 on impact of guardrail system 10 with a vehicle. Interior space 120 of housing 100 may optionally have an upper post guide 132 to provide parallel sliding insertion and positioning of upper post 300 in housing 100. As illustrated in
In an alternative embodiment illustrated in
Interior space 120 of housing 100 has a lower post guide 144 (see
Interior space 120 of housing 100 has an upper post stop 142 (see
In an alternative embodiment, interior space 120 of housing 100 has a lower guide-stop 140 that comprises an upper post stop 142 and a lower post guide 144, and provides the functions and benefits of each (see
Housing 100 has a soil plate 160 formed or attached to its back side 108. Soil plate 160 has an upper end 162, and an opposite lower end 164. Spades 166 extend outward from each side of housing 100. Spades 166 may have a chamfered end 168 to facilitate insertion into the soil.
Interior space 120 of housing 100 has an upper post stop 142 to register the full insertion point of upper post 300. Upper post stop 142 may be singular or may be bifurcated for location adjacent to front wall 102 and opposing side walls 106 of interior space 120 of housing 100. Optionally, interior space 120 of housing 100 has a lower post block 150 to prevent reversed insertion of lower post 200 into housing interior 120.
As also illustrated in
Within housing interior 120, below and opposite to brace 136, upper post stop 142 is shown in two places; positioned against front wall 102 and on each side wall 106. Still lower within interior space 120, and shown behind upper post stop 142 in this view, lower post guide 144 is shown in two places, positioned against front wall 102 and on each side wall 106. In this embodiment, upper post stop 142 and lower post guide 144 are separate elements.
Longitudinal recess 104 protrudes inward into interior space 120. Lower post block 150 is located inside interior space 120 of housing 100, adjacent to longitudinal recess 104. Lower post block 150 advantageously prevents reversed insertion of lower post 200 into housing 100.
In one embodiment, lower post 200 is made of a heavier (per foot) steel ribbed U-channel than upper post 300 steel ribbed U-channel. In another embodiment, lower post 200 is made of a 5 lb. per foot steel ribbed U-channel.
Lower post 200 is inserted until it abuts lower post stop 134. In this position, housing fasteners 190 may be inserted into one or both housing orifices 180, 182.
In an alternative embodiment, flanges 206 are aligned in sliding relationship with lower guide-stop 140. In the embodiment illustrated, reversed insertion of lower post 200 is prohibited by lower post block 150. As seen in
Lower post 200 and housing 100 are installed in the ground until upper end 110 of housing 100 is flush with groundlevel 1. (See
Referring to
Referring to
In an alternative embodiment, base 302 of upper post 300 is inserted in sliding relationship against upper guide-stop 130. Insertion of upper post 300 is limited by interference of upper post 300 with lower guide-stop 140.
In one embodiment, upper post 300 is made of a 4 lb. per foot steel ribbed U-channel. In another embodiment, upper post 300 extends between 3 and 5 inches into the housing. In another embodiment, upper post 300 extends 4 inches into the housing.
A benefit of the present invention is that by casting the complex design for housing 100, housing 100 can be made affordably and reliably to prevent improper insertion of lower post 200 and upper post 300, meaning lower post 200 and upper post 300 cannot be reversed in location or orientation. This adds significantly to the safety of the system and eliminates miss-assemblies due to these common errors. Additionally, the casting of the complex interior space 120 of housing 100 provides precise insertion limits for lower post 200 and upper post 300. Most importantly, it permits precise control over performance characteristics, such as break-away resistance of upper post 300.
Brace 136 proves a fulcrum for controlled deformation of upper post 300. Collar support 114 provides strength to collar 112 of housing 100 and avoids the need to otherwise oversize the thickness of back side 108 and soil plate 160. The advantage is savings in weight and cost of materials.
Experimentation has determined that a shorter insertion of upper post 300 into housing 100 is easier to repair, but suffers from the upper post falling out too easily on vehicular contact with guardrail 12. A longer insertion prevents pull-out on contact, but may cause upper post 300 to refuse to lift on impact, which is undesirable. Testing has shown the preferred insertion depth is between 3 and 5 inches.
The present invention permits use closer to a slope bordering a road because the activation loads of the system are permitting upper post 300 to deform without destroying the integrity of lower post 200 and housing 100 below the surface 1.
In one embodiment, the lower post is made of a heavier (per foot) steel ribbed U-channel than the upper post steel ribbed U-channel. In one embodiment, the upper post is made of a 4 lb. per foot steel ribbed U-channel, while the lower post is made of a 5 lb. per foot steel ribbed U-channel. It is desirable to have the upper post bend and break more readily than the lower post.
As used herein, the term “substantially” is intended for construction as meaning “more so than not”.
Having thus described the present invention by reference to certain of its preferred embodiments, it is noted that the embodiments disclosed are illustrative rather than limiting in nature and that a wide range of variations, modifications, changes, and substitutions are contemplated in the foregoing disclosure and, in some instances, some features of the present invention may be employed without a corresponding use of the other features. Many such variations and modifications may be considered desirable by those skilled in the art based upon a review of the foregoing description of preferred embodiments. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the invention.
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Number | Date | Country | |
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20210214904 A1 | Jul 2021 | US |