The present invention relates to a guide blade for a guide device, in particular for a variable turbine geometry, a variable turbine geometry for a turbine having at least one such guide blade, a turbine for a supercharging device having such a guide device, a supercharging device for an internal combustion engine or a fuel cell having such a turbine, and an engine system with such a supercharging device.
Ever-increasing numbers of vehicles of the newer generation are being equipped with supercharging devices in order to achieve the required aims and satisfy legal regulations. In the development of supercharging devices, it is the aim to optimize the individual components and the system as a whole with regard to their reliability and efficiency.
Known supercharging devices normally have at least one compressor with a compressor wheel which is connected to a drive unit via a common shaft. The compressor compresses the fresh air that is drawn in for an internal combustion engine or for a fuel cell. In this way, the air or oxygen quantity that is available to the engine for combustion or to the fuel cell for reaction, respectively, is increased. This in turn leads to an increase in performance of the internal combustion engine or of the fuel cell respectively. Supercharging devices may be equipped with different drive units. In particular, electric superchargers, in the case of which the compressor is driven by means of an electric motor, and turbochargers, in the case of which the compressor is driven by means of a turbine, in particular a radial turbine, are known in the prior art. By contrast to an axial turbine (as are provided for example in aircraft engines), in which there is a substantially exclusively axial incident flow, it is the case in a radial turbine that the exhaust-gas flow is conducted substantially radially, and in the case of a mixed-flow radial turbine semi-radially, that is to say with at least a small axial component, from a spiral-shaped turbine inlet onto the turbine wheel. Aside from electric superchargers and turbochargers, combinations of both systems are described in the prior art, these also being referred to as E-turbos.
In current developments of internal combustion engines in combination with supercharging devices, it is important to provide a high degree of efficiency of the turbine, the supercharging device and/or the internal combustion engine with low emissions, in particular of nitrogen oxide and soot. Known internal combustion engines have a plurality of cylinders, which can be fired sequentially. The cylinders have outlet ducts which can be opened at different times by means of sequential firing. If only one exhaust manifold is used, with which the exhaust gas is supplied to the turbine, pressure pulses during the expulsion of the exhaust gas as a result of the opening of outlet valves may adversely affect those cylinders in a charge change, in which the outlet valves are in the closing process—and ultimately may push back hot exhaust gas into these cylinders. This can lead to an increase in a knocking tendency and/or to a reduction of a fresh gas charging mass. In order to reduce or eliminate the above-mentioned problems, new concepts of turbine housings may have two inlet ducts with two tongues, which are circumferentially spaced apart from one another and in each case supply fluid (in particular an exhaust gas mass flow) to the turbine wheel. These new concepts of turbine housings may comprise two volutes or spirals, also known as the DualVolute concept, or a single volute or spiral, also known as the MonoVolute concept. In the DualVolute concept, fluid is in each case supplied to the turbine wheel over a certain circumferential range using the volute geometry; mixing of fluid upstream of the turbine wheel is reduced. In the Mono Volute concept, both inlet ducts lead into the single volute or spiral, with fluid from both ducts being able already to mix upstream of the turbine wheel. Such turbine housings have proven advantageous in particular when using the supercharging device together with an internal combustion engine (e.g. a gasoline engine or a diesel engine). Each inlet duct can be connected to a group of cylinders (i.e. with a plurality of cylinders) of the internal combustion engine, and thereby increase the efficiency of the internal combustion engine as well as the turbine, since interactions of individual cylinders can be reduced by separate supply to the turbine housing and high pressure pulses can be supplied to the turbine wheel more frequently. This improved technique for applying exhaust gas to the turbine wheel may also be referred to as pulse charging. However, in these turbine housings, in conjunction with the respective cylinder groups, exhaust gas mass flows between the volutes can occur and thus an increased pressure level downstream of the respective cylinders during operation of the internal combustion engine. In addition, these turbine housings can often cause a deterioration in the incident flow to the turbine wheel and thus a lower efficiency of the turbine.
In order to further increase the efficiency of turbines and adapt them to different operating points, modern supercharging devices are equipped with a power setting device, which can be used to adjust or change the power generation of the supercharging device. Known power setting devices are, for example, guide devices such as a variable turbine geometry (VTG) or a wastegate flap (WG). A guide device, in particular a variable turbine geometry, is an adjustable guide apparatus for changing an inflow to a turbine wheel of the turbine. By changing the inflow (e.g. the flow cross section and the incident-flow angle), in particular, the flow velocity of the exhaust gas flow supplied to the turbine wheel can be changed, which leads to a corresponding change in the power of the supercharging device. Such systems are also known as variable guide blades, VTG, guide grates or VTG guide grates.
Known guide devices, such as variable turbine geometries, frequently have a blade bearing ring with a multiplicity of adjustable guide blades which are mounted in a circle in said blade bearing ring and are each adjustable from a substantially tangential position with respect to the circle into an approximately radial position or more radial position. The adjustable guide blades are usually coupled via adjustment levers to an adjusting ring, which is arranged coaxially with the blade bearing ring. The guide blades can be adjusted and the inflow to the turbine wheel changed by a movement of the adjusting ring, for example a rotation in the circumferential direction. The rotation of the adjusting ring in the circumferential direction is provided by an actuating device. In particular, the actuating device is provided for generating control movements via the adjusting ring to be transferred to the guide device. The actuating device commonly has an actuator that is coupled via an adjusting shaft arrangement to the adjusting ring. For the mechanical coupling of the actuating device to the adjusting ring, an engagement of an inner lever with an actuation pin of the adjusting ring is commonly provided. The large number of movable individual parts of the guide device, in particular of the variable turbine geometry, commonly requires a complex and expensive assembly process and can lead to wear problems during operation.
Wear problems can often occur on the adjusting ring and on the adjusting levers due to the interaction of the components during the adjustment, as well as due to pulsating exhaust gas forces and their transmission via the guide blades and the blade levers to the point of engagement. This can result in damage to the adjusting ring and to the adjusting levers, as well as to a reduced service life of the guide device (e.g. of the variable turbine geometry) or the turbine and/or supercharging device in which the guide device is used. The new concepts of turbine housings described above can result in higher pulsation forces and excitations being transferred to the components of the guide device by the fluid flow. In particular, the excitations and pulsation forces are absorbed by the guide blades and transferred, for example, to the contact points between the blade lever and the adjusting ring, which can lead to higher wear between these components and thus to a lower running performance. If the components are designed more robustly, this can often lead to a larger required installation space, to greater required actuating forces (for adjusting the adjusting ring and thus the guide blades) and thus to a larger dimensioning of actuating devices. This can also lead to higher costs and to a greater weight. It has proven to be a challenge to find a satisfactory compromise between wear reduction and component dimensioning.
It is the object of the present invention to provide an improved guide blade for a guide device, in particular a variable turbine geometry, and in particular to provide an improved guide blade, by which wear of further components of a guide device can be reduced.
The present invention relates to a guide blade for a guide device, in particular a variable turbine geometry, as claimed in claim 1. The invention also relates to a guide device, in particular a variable turbine geometry, for a turbine as claimed in claim 12 having such a guide blade. Furthermore, the invention relates to a turbine for a supercharging device as claimed in claim 14 with such a guide device. In addition, the invention relates to a supercharging device for an internal combustion engine or a fuel cell as claimed in claim 15 with such a turbine, and to an engine system as claimed in claim 16 with such a supercharging device. The dependent claims describe advantageous embodiments of the guide blade, the guide device, the turbine, the supercharging device and the engine system.
According to a first aspect of the present invention, a guide blade for a guide device, in particular for a variable turbine geometry, comprises a guide blade body with a blade top side, a blade underside, a blade leading edge and a blade trailing edge. Furthermore, the guide blade comprises a profile centerline which is defined in a profile of the guide blade body by the blade top side and the blade underside and runs between them from the blade leading edge to the blade trailing edge. The profile centerline has a turning point. The blade leading edge and the blade trailing edge are connected by a profile chord. The guide blade has a guide blade axis of rotation, wherein the axis of rotation, starting from the blade leading edge in the direction of the blade trailing edge, lies along the profile chord between the blade leading edge and the inflection point. Owing to the design of the guide blade with the described arrangement of the guide blade axis of rotation with respect to the inflection point of the profile centerline, reduced wear of the VTG components, such as of blade levers and an adjusting ring (which are explained in more detail below), can be achieved at the same time as a small increase, if any at all, in the required actuating forces. This makes it possible to achieve a good compromise between the sum of all the acting loads, torques and forces (e.g. forces/pulses from the fluid flow, excitations before a turbine wheel entry, excitations/pulses between an inlet guide grate and/or in a turbine housing, superposition of forces, flow enthalpy, etc.) on the guide blade and on a guide device, in particular on a variable turbine geometry, and only a small increase, if any at all, in the actuating forces for the guide device. Tests have shown that the design according to the invention of the guide blade makes it possible to reduce an absorption of pulsations and/or excitations from the fluid flow, and therefore fewer vibrations and/or changing loads (especially changing moments, which can be transferred to the guide blade by a fluid flow) occur and fewer vibrations and/or changing loads are transmitted to the other components. Owing to the guide blade design according to the invention, significantly fewer alternating moments can be transmitted to the guide blades during a motor cycle by the fluid flow (i.e. fewer changing moments). In other words, the guide blades are thus subjected mainly or only to moments which are directed in an opening direction of the guide blades. The guide blades are subjected to only a few opposing moments, if any at all, especially those directed in a closing direction of the guide blades when the blades are used in a VTG. The design according to the invention of the guide blade also means that fewer vibrations and/or changing loads can be transmitted between the blade lever and the adjusting ring. The guide blade can be used for Mono Volute concepts (i.e. a turbine housing with only one volute or spiral) as well as DualVolute concepts (i.e. a turbine housing with two volutes or spirals) and can provide the described advantageous effects. In addition, jamming of components of the guide device, in particular the variable turbine geometry, can be prevented or reduced (in particular between the adjusting ring and the blade lever). Kinematic damage to the components and uncontrollability of the uses of the guide device in the event of higher running time and running performance can be prevented or reduced.
In embodiments, the profile chord can in each case form an intersecting point with the blade leading edge and the blade trailing edge. The profile chord can define an X axis of a coordinate system, wherein the X axis extends along the profile chord and from the blade leading edge to the blade trailing edge. In particular, a chord length of the profile chord can be measured parallel to the profile chord and between the respective intersecting points of the profile chord with the blade leading edge and the blade trailing edge.
In embodiments, the axis of rotation can be located along the X axis at a position which meets the following condition:
0.20≤XPA/C≤0.35, preferably 0.21≤XPA/C≤0.32 and in particular
0.23≤XPA/C≤0.31,
where XPA is defined as the distance between the axis of rotation and the blade leading edge along the X axis.
In embodiments, a Y axis of the coordinate system can be defined orthogonally to the X axis and run through an intersecting point of the profile chord with the blade leading edge. In particular, the axis of rotation can be located along the Y axis at a position which meets the following condition:
YPA≤0, in particular −0.005≤YPA/C≤0, preferably −0.004≤YPA/C≤0,
where YPA is defined as the distance between the axis of rotation and the profile chord along the Y axis.
In embodiments, the inflection point can be located along the X axis at a position which meets the following condition:
XPA<XIP, preferably 0.35<XIP/C≤0.6 and in particular 0.40≤XIP/C≤0.45,
where XIP is defined as the distance between the inflection point and the blade leading edge along the X axis.
In embodiments, a distance between the inflection point and the axis of rotation along the X axis can meet the following condition:
0.05≤XA/C≤0.25, preferably 0.07≤XA/C≤0.22 and in particular
0.09≤XA/C≤0.20,
where XA is defined as the distance between the inflection point and the axis of rotation along the X axis.
In embodiments, the inflection point can be located along the Y axis at a position which meets the following condition:
0≤YIP, in particular 0≤YIP/C≤0.02, preferably 0.01≤YIP/C≤0.015,
where YIP is defined as the distance between the inflection point and the profile chord along the Y axis.
In embodiments, the blade top side and the blade underside can be designed in such a way that the profile centerline has an undulating form with the inflection point. In particular, the profile centerline can have a first curved region and a second curved region, between which the inflection point is defined.
In embodiments, the blade top side and/or the blade underside can have a concave portion and a convex portion with respect to the profile chord. The blade top side can have a concave portion followed by a convex portion, starting from the blade leading edge in the direction of the blade trailing edge and with respect to the profile chord. Alternatively or additionally, the blade underside can have a convex portion followed by a concave portion, starting from the blade leading edge in the direction of the blade trailing edge and with respect to the profile chord.
In embodiments, the profile centerline can define a first local extremum between the blade leading edge and the inflection point. The profile centerline can define a second local extremum between the inflection point and the blade trailing edge. In particular, the first local extremum can be a low point. The second local extremum can be a high point.
In embodiments, the first local extremum with respect to the axis of rotation and the inflection point is located along the X axis at a position which meets the following condition:
XE1<XPA<XIP,
where XE1 is defined as the distance between the first local extremum and the blade leading edge along the X axis, and where XIP is defined as the distance between the inflection point and the blade leading edge along the X axis.
According to a second aspect of the present invention, a guide device, in particular a variable turbine geometry, comprises a blade bearing ring and at least one guide blade according to the first aspect of the present invention. The at least one guide blade is mounted in the blade bearing ring rotatably and adjustably via a blade shaft.
According to a third aspect of the present invention, a turbine for a supercharging device comprises a turbine housing, a turbine wheel which is arranged rotatably in the turbine housing, and a guide device according to the second aspect of the present invention which is arranged radially outside the turbine wheel in the turbine housing and circumferentially surrounds the turbine wheel.
According to a fourth aspect of the present invention, a supercharging device for an internal combustion engine or a fuel cell comprises a bearing housing, a shaft which is mounted rotatably in the bearing housing, a compressor with a compressor wheel, and a turbine according to the third aspect of the present invention. The turbine wheel and the compressor wheel are coupled to the shaft at opposite ends of the shaft for conjoint rotation.
According to a fourth aspect of the present invention, an engine system comprises an internal combustion engine having a plurality of cylinders, and a supercharging device according to the fourth aspect of the present invention. A turbine inlet of the turbine housing is fluidically connected to the plurality of cylinders downstream of the internal combustion engine.
The guide device, the turbine, the supercharging device and the engine system according to the aspects of the present invention can provide the advantages described above and have the embodiments described above.
In the context of this application, the expressions “axial” and “axial direction” relate to an axis of rotation X of the shaft 30 or of the turbine wheel 12, the axis of rotation of the turbine 10, of the guide device 100 and/or of the adjusting ring 200. With reference to the Figures (see e.g.
As shown in
In addition to the guide device 100, the turbine 10 (not shown in the FIGS.) comprise a power adjusting device in the form of a wastegate flap WG, which is provided to be able to close and open a wastegate of the turbine 10 when required. The wastegate flap WG can be connected here to the actuating device 60 via a lever and/or a control rod.
In embodiments, the supercharging device 1 can further comprise an electric motor (not shown in the FIGS.), which can be arranged in an engine compartment in the bearing housing 40. The turbine wheel 12 and/or the compressor wheel 52 can be coupled to the electric motor via the shaft 30. The electric motor can comprise a rotor and a stator, in particular wherein the rotor can be arranged on the shaft 30, and wherein the stator surrounds the rotor. Further, a power electronics circuit for controlling the electric motor can be arranged in a receiving chamber in the bearing housing 40. The electric motor can also include a generator mode.
As shown in
Owing to the design of the guide blade 200 with the described arrangement of the guide blade axis of rotation PA with respect to the inflection point IP of the profile centerline, reduced wear of the VTG components, such as of the blade lever 140 and the adjusting ring 120 (which are explained in more detail below), can be achieved at the same time as a small increase, if any at all, in the required actuating forces. This makes it possible to achieve a good compromise between the sum of all the acting loads, torques and forces (e.g. forces/pulses from the fluid flow, excitations before turbine wheel entry, excitations/pulses between an inlet guide grate 170 and/or turbine housing 11, superposition of forces, flow enthalpy, etc.) on the guide blade 200 and on the guide device 100, but little to no increase in the required actuating forces. Tests have shown that the design according to the invention of the guide blade 200 makes it possible to reduce an absorption of pulsations and/or excitations from the fluid flow and therefore fewer vibrations and/or changing loads (especially changing moments, which can act on the guide blade 200 by the fluid flow) occur and fewer vibrations and/or changing loads are transmitted to the other components. In particular, the design according to the invention of the guide blade 200 means that fewer vibrations and/or changing loads can be transmitted between the blade lever 140 and the adjusting ring 120. The guide blade 200 can be used for Mono Volute concepts (i.e. a turbine housing with only one volute or spiral) as well as DualVolute concepts (i.e. a turbine housing with two volutes or spirals). In addition, jamming of components of the guide device 100, in particular the variable turbine geometry, can be prevented or reduced. Kinematic damage to the components and uncontrollability of the uses of the guide device 100 in the event of higher running time and running performance can be prevented or reduced.
Owing to the guide blade design according to the invention, significantly fewer alternating moments can be transmitted to the guide blades 200 during a motor cycle by the fluid flow (i.e. fewer changing moments). In other words, the guide blades 200 are thus subjected mainly or only to moments which are directed in an opening direction of the guide blades 200. With reference to
With reference to
The profile chord 260 defines a chord length C, in particular wherein the profile chord 260 runs as a linear connection between the blade leading edge 230 and the blade trailing edge 240. The terms “profile chord”, “chord length” and “profile centerline” or “skeleton line” are commonly used to define profiles and are known to the skilled person. The profile chord 260 together with the blade leading edge 230 and the blade trailing edge 240 can in each case form an intersecting point S1, S2, in particular at which the blade leading edge 230 and the blade trailing edge 240 each have a surface point with a smallest radius. In other words, the point of the blade leading edge 230, which is used to determine the profile chord 260, can be the surface point with the smallest radius (the same is true for the blade trailing edge 240). The profile chord 260 can also run through a starting point and an end point of the profile centerline 250 on the blade leading edge 230 and the blade trailing edge 240. The profile centerline 250 represents an imaginary connecting line, starting from the intersecting point S1 with the blade leading edge 230 to the intersecting point S2 to the blade trailing edge 240, between circular centers of a plurality of imaginary circles, which are arranged within the blade profile and are each tangential to the blade top side and the blade underside.
As shown in
With reference to
0.20≤XPA/C≤0.35, preferably 0.21≤XPA/C≤0.32 and in particular
0.23≤XPA/C≤0.31,
where XPA is defined as the distance between the guide blade axis of rotation PA and the blade leading edge 230 along the X axis. In a particularly preferred embodiment, the guide blade axis of rotation PA can be located along the X axis at a position which meets the following condition:
0.28≤XPA/C≤0.31.
In addition, the guide blade axis of rotation PA can be located along the Y axis at a position which meets the following condition:
YPA≤0, in particular −0.005≤YPA/C≤0, preferably −0.004≤YPA/C≤0,
where YPA is defined as the distance between the guide blade axis of rotation PA and the profile chord 260 along the Y axis.
In particular, the guide blade axis of rotation PA can be located along the X axis and the Y axis at a position which meets the following condition:
0.20≤XPA/C≤0.35 and −0.005≤YPA/C≤0,
in particular 0.23≤XPA/C≤0.31 and −0.004≤YPA/C≤0,
where XPA is defined as the distance between the guide blade axis of rotation PA and the blade leading edge 230 along the X axis, and wherein YPA is defined as the distance between the guide blade axis of rotation PA and the profile chord 260 along the Y axis.
As is shown for example in
XPA≤XIP, preferably 0.35<XIP/C≤0.6 and in particular 0.40≤XIP/C≤0.45,
where XIP is defined as the distance between the inflection point IP and the blade leading edge 230 along the X axis. A distance XA between the inflection point IP and the guide blade axis of rotation PA along the X axis can meet the following condition:
0.05≤XA/C≤0.25, preferably 0.07≤XA/C≤0.22 and in particular
0.09≤XA/C≤0.20,
where XA is defined as the distance between the inflection point IP and the guide blade axis of rotation PA along the X axis. In embodiments, the following condition can be met:
0.09≤XA/C≤0.14.
The distance XA results from XA=XIP−XPA. In preferred examples, the chord length C can be from 15 mm to 25 mm and a distance XA from 2 mm to 4 mm.
In embodiments, the inflection point IP along the Y axis can be located at a position which meets the following condition:
0≤YIP, in particular 0≤YIP/C≤0.02, preferably 0.01≤YIP/C≤0.015,
where YIP is defined as the distance between the inflection point IP and the profile chord 260 along the Y axis. A distance YA between the inflection point IP and the guide blade axis of rotation PA along the Y axis can meet the following condition:
YPA<YIP, in particular 0.005≤YA/C≤0.02, preferably 0.012≤YA/C≤0.018,
where YA is defined as the distance between the inflection point IP and the guide blade axis of rotation PA along the Y axis. The distance YA is calculated from the value YA=YIP−YPA. These values for the positions of the guide blade axis of rotation PA and the inflection point IP can reduce or avoid the alternating moments described above, and wear of the VTG components can be reduced by a reduced absorption of pulsations and/or excitations of the guide blade 200 from the fluid flow.
The blade top side 210 and the blade underside 220 can be designed such that the profile centerline 250 has an undulating form with the inflection point IP. As already described briefly above, the course of the profile centerline 250 is dependent on a shape or design of the blade top side 210 and the blade underside 220, since said profile centerline extends from the blade leading edge 230 to the blade trailing edge 240 between the blade top side 210 and the blade underside 220. In other words, a description of the course of the profile centerline 250 also allows a conclusion to be drawn about the design of the blade top side 210 and/or the blade underside 220. The blade top side 210 and/or the blade underside 220 can have an undulating form. As shown in
As can likewise be seen in
As shown in
With reference to
XE1<XE2, and/or
0.08≤XE1/C≤0.17, in particular 0.11≤XE1/C≤0.14, and/or
0.50≤XE2/C≤0.80, in particular 0.60≤XE2/C≤0.70,
where XE1 is defined as the distance between the first local extremum E1 and the blade leading edge 230 along the X axis, and wherein XE2 is defined as the distance between the second local extremum E2 and the blade leading edge 230 along the X axis.
The first local extremum E1 can be located with respect to the guide blade axis of rotation PA and the inflection point IP at a position along the X axis which meets the following condition:
XE1<XPA<XIP,
where XE1 is defined as the distance between the first local extremum E1 and the blade leading edge 230 along the X axis, and where XIP is defined as the distance between the inflection point IP and the blade leading edge 230 along the X axis. The zero crossing NO of the profile centerline 250 can be located along the X axis with respect to the guide blade axis of rotation PA and the inflection point IP at a position which meets the following condition:
XPA<XN0<XIP,
where XN0 is defined as the distance between the zero crossing NO and the blade leading edge 230 along the X axis, where XPA is defined as the distance between the axis of rotation PA and the blade leading edge 230 along the X axis, and where XIP is defined as the distance between the inflection point IP and the blade leading edge 230 along the X axis.
The guide blades 200 are adjustable between a first position 180 (see
As described above, the chord length C is thus defined between the blade leading edge 230 (or the incident-flow edge) and the blade trailing edge 240 (or the outflow edge). The chord length C can be understood as meaning the distance of the profile chord 260 between the intersecting points S1, S2. The blade leading edge 230 can be understood as an incident-flow region of the guide blade 200 at maximum distance from the guide blade axis of rotation PA. The blade trailing edge 240 can be understood as an outflow region of the guide blade 200 at maximum distance from the guide blade axis of rotation PA. In other words, the blade trailing edge 240 is located in a flow direction along the guide blade 200, as seen downstream of the blade leading edge 230. A position of the guide blades 200 may also be referred to as a position or operating position. Thus, every possible position of a guide blade 200 during the operation of the turbine 10 is between the first position 180 at maximum passage/flow cross section (i.e. maximally open) and the second position 190 at minimum passage/flow cross section (i.e. minimally open or maximally closed). Every “possible position” can be understood as the position that can be provided during operation. A person skilled in the art knows that the operating positions change variably and automatically during the operation of the turbine 10 with the guide device 100 or the variable turbine geometry. In order to control the movement or the position of the guide blades 200, an actuating device 60 as described above can be provided, which can be designed as desired per se, for example can be electronic or pneumatic, to name just a pair of examples. The actuating device 60 can be an actuator. In the example of
As also shown in
With reference to
Each guide blade 200 of the plurality of adjustable guide blades 200 is connected to one blade lever 140 each for conjoint rotation. Each blade lever 140 is at least partially received in each case in a coupling region 130 of the adjusting ring 120 for adjusting the respective guide blade 200. In other words, the blade levers 140 are operatively coupled to the adjusting ring 120 (see
With reference to
The guide blade 200 (preferably each guide blade 200 of the plurality of guide blades 200) can have a second incident-flow angle α2 in the second position 190 (see
A first blade trailing edge distance R1 in the first position 180 can be smaller than a second blade trailing edge distance R2 in the second position 190. The first distance R1 and the second distance R2 can be measured in each case radially between the axial direction 22 and the blade trailing edge 240. The axial direction can correspond to an axis of rotation R of the turbine wheel 12. The blade bearing ring 110 can have an inner radius RL. A ratio of the inner radius RL to the first distance R1 and/or to the second distance R2 can meet the following condition:
0.95≤RL/R1≤0.995, in particular 0.97≤RL/R1≤0.99, and/or
0.70≤RL/R2≤0.80, in particular 0.72≤RL/R2≤0.78.
A guide blade axis of rotation distance RPA between the axial direction 22 and the guide blade axis of rotation PA of a guide blade 200 can be equal for each of the guide blades. In embodiments, the turbine wheel 12 can have a turbine wheel radius RTR. A ratio of the turbine wheel radius RTR to the first distance R1 can meet the following condition:
0.90≤RTR/R1≤0.98, in particular 0.94≤RTR/R1≤0.97.
In embodiments, a ratio of the turbine wheel radius RTR to the second distance R2 can meet the following condition:
0.65≤RTR/R2≤0.80, in particular 0.70≤RTR/R2≤0.75.
As shown in
As indicated in
As already described above, the guide device 100, in particular the variable turbine geometry, has an adjusting ring 120, which comprises a disk-shaped body (or annular body) and the plurality of coupling regions 130 are formed in the disk-shaped body. The coupling regions 130 are spaced apart in the circumferential direction 26. Each coupling region 130 is designed to at least partially accommodate a blade lever 140 for adjusting a guide blade 120 of a guide device 100. As shown in
Each coupling region 130 can be completely surrounded by the disk-shaped body (see, for example,
The circumferential wall 132 has lateral wall portions which extend substantially in the radial direction 24. Based on the two lateral wall portions (“on the left” and “on the right” in the passage 131 in
As shown for example in
As described above, the guide device 100, in particular the variable turbine geometry, comprises at least one (optimized) guide blade 200 according to the invention, which is mounted rotatably and adjustably in the blade bearing ring 110 via a blade shaft 270. In special embodiments, the guide device 100 may, in addition to the at least one optimized guide blade 200, also have at least one other (or non-optimized) guide blade, for example at least one fixed guide blade (i.e. a guide blade which is connected to the blade bearing ring 110 for conjoint rotation) or at least one guide blade which does not have the features described above. In preferred embodiments, however, the guide device 100 can comprise the plurality of adjustable (optimized) guide blades 200, wherein each guide blade 200 of the plurality of guide blades 200 is rotatably and adjustably mounted in the blade bearing ring 110 via a blade shaft 270. In one example, at least two optimized guide blades 200 can be provided. In this case, for example, only the two guide blades 200, which lie closest in the turbine housing 11 to a respective one of the two supply ducts 13a, 13b (or tongue ends 14, 14a, 14b of the supply ducts), are configured as optimized guide blades 200 according to the present invention. In particularly preferred embodiments, all the guide blades 200 of the guide device 100 are designed according to the present invention (i.e. as optimized guide blades 200). Although the guide blades 200 are oriented counterclockwise in all the figures (that is, the respective leading edges of the blades are oriented counterclockwise), they can of course also be oriented clockwise (that is, the respective leading edges of the blades are oriented clockwise). Although the guide device 100 is substantially annular and the guide blades 200 are shown spaced apart from one other in the circumferential direction 26, the guide device 100 can also be provided in other embodiments in such a way that the guide blades 200 according to the invention are arranged (substantially) linearly next to one other and spaced apart from one other. Of course, the other components of the guide device 100 are adapted accordingly in such an embodiment.
The compressor 50 can be arranged upstream of the internal combustion engine 1 and can also be fluidically connected to the first and second cylinder group 4, 5, in particular the cylinders. Between compressor 50 and internal combustion engine 1, a charge-air cooler can be arranged (not shown in the FIGS.). Compressed fluid can be cooled by the charge-air cooler. An exhaust gas purification 70, in particular a catalytic converter, can be arranged downstream of the turbine 10. An exhaust gas throttle valve can be provided downstream of the catalytic converter 70 (not shown). In addition, exhaust gas recirculation can be provided (also not shown).
As shown in
Although the present invention has been described above and defined in the appended claims, it should be understood that the invention may alternatively also be defined in accordance with the following embodiments:
1. A guide blade (200) for a guide device (100), comprising:
2. The guide blade (200) according to embodiment 1, wherein the profile chord (260) defines a chord length (C), in particular wherein the profile chord (260) runs as a linear connection between the blade leading edge (230) and the blade trailing edge (240).
3. The guide blade (200) according to embodiment 1 or embodiment 2, wherein the profile chord (260) in each case forms an intersecting point (S1, S2) with the blade leading edge (230) and the blade trailing edge (240), in particular at which intersecting point the blade leading edge (230) and the blade trailing edge (240) each have a surface point with a smallest radius.
4. The guide blade (200) according to embodiment 2 or embodiment 3, wherein the profile chord (260) defines an X axis of a coordinate system (X, Y), wherein the X axis extends along the profile chord (260) and from the blade leading edge (230) to the blade trailing edge (240), in particular wherein the chord length (C) is measured parallel to the profile chord (260) and between the respective intersecting points (S1, S2) of the profile chord (260) with the blade leading edge (230) and the blade trailing edge (240).
5. The guide blade (200) according to embodiment 4, wherein the blade leading edge (230) is at X=O, and wherein the blade trailing edge (240) is at X=C.
6. The guide blade (200) according to embodiment 4 or embodiment 5, wherein the axis of rotation (PA) is located along the X axis at a position which meets the following condition:
0.20≤XPA/C≤0.35,preferably 0.21≤XPA/C≤0.32 and in particular
0.23≤XPA/C≤0.31,
7. The guide blade (200) according to any one of the embodiments 4 to 6, wherein a Y axis of the coordinate system (X, Y) is defined orthogonally to the X axis and runs through an intersecting point of the profile chord (260) with the blade leading edge (230).
8. The guide blade (200) according to embodiment 7, wherein the axis of rotation (PA) is located along the Y axis at a position which meets the following condition:
9. The guide blade (200) according to embodiment 7, wherein the axis of rotation (PA) is located along the X axis and the Y axis at a position which meets the following condition:
0.20≤XPA/C≤0.35 and −0.005≤YPA/C≤0,
in particular 0.23≤XPA/C≤0.31 and −0.004≤YPA/C≤0,
10. The guide blade (200) according to any one of embodiments 4 to 9, wherein the inflection point (IP) is located along the X axis at a position which meets the following condition:
XPA≤XIP, preferably 0.35≤XIP/C≤0.6 and in particular 0.40≤XIP/C≤0.45,
11. The guide blade (200) according to any one of embodiments 4 to 10, wherein a distance (XA) between the inflection point (IP) and the axis of rotation (PA) along the X axis meets the following condition:
0.05≤XA/C≤0.25, preferably 0.07≤XA/C≤0.22 and in particular
0.09≤XA/C≤0.20,
12. The guide blade (200) according to any one of embodiments 7 to 11, wherein the inflection point (IP) is located along the Y axis at a position which meets the following condition:
0≤YIP, in particular 0≤YIP/C≤0.02, preferably 0.01≤YIP/C≤0.015,
13. The guide blade (200) according to any one of embodiments 7 to 12, wherein a distance (YA) between the inflection point (IP) and the axis of rotation (PA) along the Y axis meets the following condition:
YPA≤YIP, in particular 0.005≤YA/C≤0.02, preferably 0.012≤YA/C≤0.018,
14. The guide blade (200) according to any one of the preceding embodiments, wherein the blade top side (210) and the blade underside (220) are designed such that the profile centerline (250) has an undulating form with the inflection point (IP).
15. The guide blade (200) according to any one of the preceding embodiments, wherein the blade top side (210) and/or the blade underside (220) have/has an undulating form.
16. The guide blade (200) according to any one of the preceding embodiments, wherein the blade top side (210) and/or the blade underside (220) have/has a concave portion (211a, 221a) and a convex portion (211b, 221b) with respect to the profile chord (260).
17. The guide blade (200) according to embodiment 16, wherein the blade top side (210), starting from the blade leading edge (230) in the direction of the blade trailing edge (240) and with respect to the profile chord (260), has a concave portion (211a) followed by a convex portion (211b), and/or wherein the blade underside (220), starting from the blade leading edge (230) in the direction of the blade trailing edge (240) and with respect to the profile chord (260), has a convex portion (221a) followed by a concave portion (221b).
18. The guide blade (200) according to any one of the preceding embodiments, wherein the profile centerline (250) has precisely one turning point (IP).
19. The guide blade (200) according to any one of the preceding embodiments, wherein the profile centerline (250) has an undulating form with two oppositely curved regions (251a, 251b).
20. The guide blade (200) according to embodiment 19, wherein the profile centerline (250) has a first curved region (251a) and a second curved region (251b), between which the inflection point (IP) is defined.
21. The guide blade (200) according to any one of the preceding embodiments 7 to 20, wherein the profile centerline (250) at the blade leading edge (230) has the values X=0 and Y=0 and at the blade trailing edge (240) the values X=C and Y=O, and in particular wherein the profile centerline (250) has a course which is free of kinks.
22. The guide blade (200) according to any one of the preceding embodiments 7 to 21, wherein the profile centerline (250) between the blade leading edge (230) and a zero crossing (NO) has negative Y values, wherein the zero crossing (NO) is defined as an intersecting point between the profile centerline (250) and the profile chord (260).
23. The guide blade (200) according to embodiment 22, wherein the profile centerline (250) between the zero crossing (X0) and the blade trailing edge (240) has positive Y values.
24. The guide blade (200) according to any one of the preceding embodiments, wherein the profile centerline (250) defines a first local extremum (E1) between the blade leading edge (230) and the inflection point (IP), and wherein the profile centerline (250) defines a second local extremum (E2) between the inflection point (IP) and the blade trailing edge (240), in particular the first local extremum (E1) being a low point and the second local extremum (E2) being a high point.
25. The guide blade (200) according to embodiment 24, if dependent on embodiments 2 and 4, wherein the first local extremum (E1) and the second local extremum (E2) are located along the X axis at a position which meets the following condition:
XE1≤XE2, and/or
0.08≤XE1/C≤0.17, in particular 0.11≤XE1/C≤0.14, and/or
0.50≤XE2/C≤0.80, in particular 0.60≤XE2/C≤0.70,
26. The guide blade (200) according to embodiment 24 or embodiment 25, if dependent on embodiment 4, wherein the first local extremum (E1) is located with respect to the axis of rotation (PA) and the inflection point (IP) along the X axis at a position which meets the following condition:
XE1≤XPA≤XIP,
27. The guide blade (200) according to any one of embodiments 22 to 26, if dependent on embodiment 4, wherein the zero crossing (NO) of the profile centerline (250) is located with respect to the axis of rotation (PA) and the inflection point (IP) along the X axis at a position which meets the following condition:
XPA≤XN0≤XIP,
28. The guide blade (200) according to any one of the preceding embodiments, wherein an incident-flow angle (a) of the guide blade (200) is in a range of 15°≤α≤65°.
29. The guide blade (200) according to any one of the preceding embodiments, wherein the guide blade (200) has a blade shaft (270) which is coupled to the guide blade body (201) for conjoint rotation, in particular wherein the blade shaft (270) is formed in such a way that the guide blade (200) can be mounted rotatably via the blade shaft (270) in a blade bearing ring (110) of a guide device (100), in particular of a variable turbine geometry.
30. The guide blade (200) according to embodiment 29, wherein the guide blade body (201) has a first side surface (202), and wherein the blade shaft (270) is connected on the first side surface (202) to the guide blade body (201) for conjoint rotation.
31. The guide blade (200) according to embodiment 30, wherein the guide blade body (201) has a disk-shaped stop portion (204) which is formed adjacent to the first side surface (202) and substantially concentric to the blade shaft (270).
32. The guide blade according to embodiment 31, wherein the stop portion (204) has a diameter (DP) which is larger than a blade shaft diameter (DS) and/or a maximum profile thickness of the guide blade body (201).
33. The guide blade (200) according to any one of the embodiments 30 to 32, wherein the blade shaft (270) has an undercut (271) adjacent to the first side surface (202).
34. The guide blade (200) according to any one of embodiments 29 to 33, wherein the blade shaft (270) is a first blade shaft (270a), which is connected to the guide blade body (201) on a first side surface (202) of the guide blade body for conjoint rotation, and wherein the guide blade (200) has a second blade shaft (270b), which is coupled, coaxially to the first blade shaft (270a), to the guide blade body (201) on a second side surface (203) of the guide blade body (201), which is opposite the first side surface (202), for conjoint rotation.
35. A guide device (100), comprising:
36. The guide device (100) according to embodiment 35, further comprising an adjusting ring (120) which has a plurality of coupling regions (130) which are in each case spaced apart from one another in the circumferential direction (26) in the adjusting ring (120), wherein each guide blade (200) of the plurality of guide blades (200) is connected in each case to a blade lever (140) for conjoint rotation, and in particular wherein each blade lever (140) is at least partially accommodated in a respective coupling region (130) for adjusting the respective guide blade (200).
37. The guide device (100) according to embodiment 35 or embodiment 36, wherein each coupling region (130) is formed as a passage (131) with a circumferential wall (132) in the adjusting ring (120).
38. The guide device (100) according to embodiment 36 or embodiment 37, wherein the guide blade body (201) is connected to the blade shaft (270) at a first end of the blade shaft (270) for conjoint rotation, and wherein the respective blade lever (140) is connected to the blade shaft (270) at a second end of the blade shaft (270) opposite the first end for conjoint rotation.
39. The guide device (100) according to any one of embodiments 35 to 38, wherein each blade lever (140) has a radial blade lever portion (141) which extends radially from the blade shaft (140), and an axial blade lever portion (142) which extends axially from the radial blade lever portion (141) to the adjusting ring (120), in particular wherein the axial blade lever portion (140) extends axially at least partially into the respective coupling region (130).
40. The guide device (100) according to any one of embodiments 35 to 39, further comprising a cover disk (150) which is arranged parallel to the blade bearing ring (110), wherein the plurality of adjustable guide blades (200) are arranged between the cover disk (150) and the blade bearing ring (110).
41. The guide device (100) according to embodiment 40, wherein the blade shaft (270) is a first blade shaft (270a) and has a blade axis which defines the guide blade axis of rotation (PA), and wherein the guide blade (200) defines a second blade shaft (270b) which is connected opposite the first blade shaft (270a) to the guide blade body (201) for conjoint rotation, wherein the second blade shaft (270b) is mounted rotatably in the cover disk (150).
42. The guide device (100) according to any one of embodiments 35 to 41, wherein the adjustable guide blades (200) are mounted rotatably via the blade shafts (270) in the blade bearing ring (110) so as to be uniformly distributed in the circumferential direction (26).
43. The guide device (100) according to any one of embodiments 35 to 42, wherein the guide device (100) has an odd number of adjustable guide blades (200).
44. The guide device (100) according to any one of embodiments 40 to 43, wherein the guide device (100) has a plurality of spacer elements (160) which are distributed in the circumferential direction (26) on the blade bearing ring (110) in such a manner that they define an axial distance (161) of the blade bearing ring (110) from the cover disk (150), in particular wherein the plurality of spacer elements (160) comprise at least three spacer elements (160).
45. The guide device (100) according to any one of embodiments 35 to 44, wherein the plurality of adjustable guide blades (200) are adjustable between a first position (180) corresponding to a maximally open position of the guide device (100), and a second position (190) corresponding to a minimally open position of the guide device (100), in particular by means of a movement of the adjusting ring (130) in the circumferential direction (26).
46. The guide device (100) according to embodiment 45, wherein the guide device (100) defines an axial direction (22), and wherein a first blade trailing edge distance (R1) in the first position (180) is smaller than a second blade trailing edge distance (R2) in the second position (190), wherein the first distance (R1) and the second distance (R2) are each measured radially between the axial direction (22) and the blade trailing edge (240).
47. The guide device (100) according to embodiment 46, wherein the blade bearing ring (110) defines an inner radius (RL), and wherein for a ratio of the inner radius (RL) to the first distance (R1) and/or to the second distance (R2) the following condition applies:
0.95≤RL/R1≤0.995, in particular 0.97≤RL/R1≤0.99, and/or
0.70≤RL/R2≤0.80, in particular 0.72≤RL/R2≤0.78.
48. The guide device (100) according to any one of embodiments 45 to 47, wherein the guide blade (200) in the first position (180) has a first incident-flow angle (al), and wherein the guide blade (200) in the second position (190) has a second incident-flow angle (α2), in particular wherein the first incident-flow angle (α1) is greater than the second incident-flow angle (α2).
49. The guide device (100) according to any one of embodiments 35 to 48, further comprising an actuating device (60) which is operatively coupled to the adjusting ring (120) and is designed to move the adjusting ring (120) in the circumferential direction (26), in particular wherein the actuating device (60) is coupled to the adjusting ring (120) via one or more levers and/or a control rod.
50. The guide device (100) according to any one of embodiments 35 to 49, wherein the guide device (100) further comprises an inlet guide grate (170) which circumferentially surrounds the blade bearing ring (110) and/or the plurality of adjustable guide blades (200), wherein the inlet guide grate (170) has a plurality of fixed, flow-optimized spacer bodies (171), wherein the fixed, flow-optimized spacer bodies (171) are each arranged between two adjacent adjustable guide blades (200), in particular adjacent to the outer circumference (101) of the guide device (100).
51. The guide device (100) according to any one of embodiments 35 to 50, wherein the guide device (100) is a variable turbine geometry.
52. A turbine (10) for a supercharging device (2), comprising:
53. The turbine (10) according to embodiment 52, wherein the turbine housing (11) comprises a turbine inlet (13), a turbine outlet (14) and a receiving chamber (15), which is arranged between the turbine inlet (13) and the turbine outlet (14) and fluidically with the turbine inlet (13) and the turbine outlet (14), and wherein the turbine wheel (12) is arranged in the receiving chamber (15).
54. The turbine (10) according to embodiment 52 or embodiment 53, wherein the plurality of adjustable guide blades (200) are adjustable between a first position (180) corresponding to a maximally open position of the guide device (100), and a second position (190) corresponding to a minimally open position of the guide device (100).
55. The turbine (10) according to any one of embodiments 52 to 54, wherein the turbine (10) defines an axial direction (22), and wherein a first blade trailing edge distance (R1) in the first position is smaller than a second blade trailing edge distance (R2) in the second position, wherein the first distance (R1) and the second distance (R2) are each measured radially between the axial direction (22) and the blade trailing edge (240).
56. The turbine (10) according to embodiment 55, wherein the turbine wheel (12) has a turbine wheel radius (RTR), wherein a ratio of the turbine wheel radius (RTR) to the first distance (R1) meets the following condition:
0.90≤RTR/R1≤0.98, in particular 0.94≤RTR/R1≤0.97.
57. The turbine (10) according to embodiment 55 or embodiment 56, wherein the turbine wheel (12) has a turbine wheel radius (RTR), wherein a ratio of the turbine wheel radius (RTR) to the second distance (R2) meets the following condition:
0.65≤RTR/R2≤0.80, in particular 0.70≤RTR/R2≤0.75.
58. The turbine (10) according to any of one of embodiments 52 to 57, wherein the turbine (10) is a radial turbine.
59. The turbine (10) according to any one of embodiments 52 to 58, further comprising a clamping means (500), wherein the clamping means (500) is arranged in the axial direction (22) between the guide device (100), in particular the blade bearing ring (110), and a turbine rear wall (15), in particular wherein the clamping means (500) is designed to clamp the guide device (100) against the turbine housing (11).
60. The turbine (10) according to embodiment 59, wherein the clamping means (500) abuts at its radially outer end against the blade bearing ring (110) and abuts at its radially inner end against the turbine rear wall (16).
61. The turbine (10) according to embodiment 58 or embodiment 59, wherein a heat shield (600) is clamped between the clamping means (500) and the blade bearing ring (110).
62. The turbine (10) according to any one of embodiments 59 to 61, wherein the turbine rear wall (16) is formed as part of a bearing housing (40).
63. The turbine (10) according to any one of embodiments 53 to 62, wherein the turbine inlet (13) comprises a first supply duct (13a) and a second supply duct (13b), which are arranged spaced from each other in the circumferential direction (26).
64. A supercharging device (2) for an internal combustion engine (3) or a fuel cell, comprising: a bearing housing (40),
65. The supercharging device (2) according to embodiment 64, wherein the compressor (50) comprises a compressor housing (51) in which the compressor wheel (52) is arranged, wherein the bearing housing (40) is coupled to the turbine housing (12) and to the compressor housing (52).
66. The supercharging device (2) according to embodiment 64 or embodiment 65, further comprising an electric motor, which is arranged in an engine compartment in the bearing housing (40), wherein the turbine wheel (12) and/or the compressor wheel (52) are/is coupled to the electric motor via the shaft (30).
67. An engine system (1), comprising:
68. The engine system (1) according to embodiment 67, wherein the plurality of cylinders form a first cylinder group and a second cylinder group, and wherein the turbine inlet (13) comprises a first supply duct (13a) and a second supply duct (13b), which are spaced apart from each other in the circumferential direction (26), wherein the first cylinder group is fluidically connected to the first supply duct (13a), and wherein the second cylinder group is fluidically connected to the second supply duct (13b).
69. The engine system (1) according to embodiment 68, wherein the first cylinder group (4) and the second cylinder group (5) each have a plurality of cylinders each having a combustion chamber, in particular wherein the first cylinder group (4) is arranged on a first cylinder bank and the second cylinder group (5) is arranged on a second cylinder bank.
70. The engine system (1) according to any one of embodiments 67 to 69, further comprising an inlet duct (6), which is arranged upstream of the internal combustion engine (3) and is fluidically connected to the respective cylinders in order to supply the cylinders with inlet air, and an outlet duct (7), which is arranged downstream of the internal combustion engine (3) and is connected to the respective cylinders in order to discharge fluid, in particular exhaust gas, from the cylinders.
71. The engine system (1) according to embodiment 70, wherein the turbine (10) is arranged in the outlet duct (7), wherein, during operation, fluid is guided via the plurality of guide blades (200) to the turbine wheel (12), and wherein the compressor (50) is arranged in the inlet duct (6).
Number | Date | Country | Kind |
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10 2023 121 472.1 | Aug 2023 | DE | national |
Number | Name | Date | Kind |
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10808569 | Boening et al. | Oct 2020 | B2 |
20080260528 | Weber | Oct 2008 | A1 |
20120177482 | Boening | Jul 2012 | A1 |
20150104296 | Yokoyama et al. | Apr 2015 | A1 |
20220074314 | Biswas | Mar 2022 | A1 |
Number | Date | Country |
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102009006209 | Aug 2010 | DE |
102013225642 | Jun 2015 | DE |
Entry |
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German Search Report issued on Feb. 29, 2024, in German Application No. DE 10 2023 121 472.1. |