The present disclosure relates to a guide device for a long object, such as a flexible cable for feeding power to or a hose for feeding fluid to a movable unit in a machine tool or the like. The guide device guides the long object, inserted into a flexible tubular member, in accordance with movement of the movable unit while protecting the long object.
Patent Literature 1 describes an example of a long object guide device including a belt-shaped unit in which flexible tubular members, each having the form of an elongated cylinder, are arranged parallel to one another. Adjacent ones of the tubular members are coupled together such that all the tubular members are integrated. Each of the tubular members of the belt-shaped unit located at opposite ends in an arrangement direction accommodates a long articulated support member. The articulated support member is allowed to bend toward one side in a direction intersecting with a lengthwise direction of the articulated support member within a predetermined range, and restricted from bending toward the other side opposite to the bending side. Each of the tubular members of the belt-shaped unit, except for the ones accommodating the articulated support members, accommodates a cable. The cable, which is an example of a long object, is formed by covering an electric wire with an insulator.
The long object guide device may be fixed to an installation surface or the like of a movable unit or equipment included in a machine tool in a state in which lengthwise ends of the belt-shaped unit are held by clamping devices. Each clamping device entirely covers a corresponding end of the belt-shaped unit in a widthwise direction. In this case, for example, when the tubular member accommodating the long object has a larger cross-sectional shape than the tubular member accommodating the articulated support member, a clamping force of the clamping device would be applied only to the tubular member accommodating the long object. Application of such a clamping force may unnecessarily deform the tubular member accommodating the long object or compress the long object in the tubular member.
In this case, a spacer may be arranged between a clamping member of the clamping device and an outer circumferential surface of the tubular member accommodating the articulated support member so that the clamping force of the clamping device will not be applied to the tubular member accommodating the long object. However, such arrangement of the spacer unnecessarily increases the number of parts for holding the end of the belt-shaped unit with the clamping device.
A guide device for a long object that solves the above problem includes a belt-shaped unit in which elongated tubular members, having flexibility, are integrated with one another into a belt shape. The belt-shaped unit includes a first tubular member and a second tubular member. The first tubular member accommodates an elongated support member. The elongated support member is allowed to bend toward one side in a direction intersecting with a lengthwise direction of the elongated support member and restricted from bending toward the other side opposite to the one side. The second tubular member accommodates a long object having flexibility. The guide device is configured to guide the long object in accordance with movement of the belt-shaped unit while protecting the long object with the second tubular member. The second tubular member is shorter than the first tubular member. At least at one end of the belt-shaped unit, the first tubular member and the second tubular member are integrated with one another into the belt shape in a state in which an end of the first tubular member extends farther than an end of the second tubular member in a lengthwise direction of the belt-shaped unit.
A long object guide device in accordance with an embodiment will now be described with reference to the drawings.
As shown in
The two first tubular members 12a of the five tubular members 12 (12a, 12b), forming the belt-shaped unit 13, are located at opposite ends in an arrangement direction corresponding to a widthwise direction of the belt-shaped unit 13. Each of the first tubular members 12a is an elongated cylindrical member having a certain length. An articulated support member 14 is inserted into the first tubular member 12a such that the articulated support member 14 contacts the inner circumferential surface of the first tubular member 12a. The articulated support member 14 is longer than the first tubular member 12a. The articulated support member 14 is an elongated bendable support member that includes link members 15 arranged in series. Adjacent ones of the link members 15 are connected to each other in a pivotal manner. The articulated support member 14 is allowed to bend toward one side in a direction intersecting with the lengthwise direction, which is a series-arrangement direction, within a predetermined range up to a set bend radius. The articulated support member is restricted from bending to the other side opposite to the bending side. In the present embodiment, when the belt-shaped unit 13 is bent into a semi-circular shape as shown in
The three second tubular members 12b of the five tubular members 12 (12a, 12b), forming the belt-shaped unit 13, are arranged between the two first tubular members 12a, which are located at the opposite ends of the belt-shaped unit 13 in the widthwise direction. Each of the second tubular members 12b is an elongated cylindrical member designed to have a smaller length than the first tubular member 12a. That is, the second tubular member 12b is shorter than the first tubular member 12a. At an end of the belt-shaped unit 13, the second tubular members 12b and the first tubular members 12a are arranged parallel to one another and coupled together such that ends of the first tubular members 12a extend farther than ends of the second tubular members 12b in the lengthwise direction of the belt-shaped unit 13. In other words, at the end of the belt-shaped unit 13, the first tubular members 12a and the second tubular members 12b are arranged next to one another and coupled together such that the ends of the second tubular members 12b are located closer to a central part of the belt-shaped unit 13 than the ends of the first tubular members 12a in the lengthwise direction.
A rubber hose 16, serving as an example of a flexible long object, is inserted into the second tubular member 12b located at the left-most side of the three second tubular members 12b as shown in
As shown in
Specifically, the first end 13a of the belt-shaped unit 13 in the lengthwise direction is fixed by the first clamping device 23 to a predetermined position on an installation surface 25 of the equipment 21. The installation surface 25 extends in a direction parallel to the moving direction X of the movable unit 22. At the first end 13a of the belt-shaped unit 13 in the lengthwise direction, the end of the cable 19 projecting out of the end of the second tubular member 12b is connected to a power supply 26 arranged on the installation surface 25. The second end 13b of the belt-shaped unit 13 in the lengthwise direction is fixed by the second clamping device 24 to the movable unit 22 of the equipment 21. At the second end 13b of the belt-shaped unit 13 in the lengthwise direction, the end of the cable 19 projecting out of the end of the second tubular member 12b is connected to an electric device 27 included in the movable unit 22. The pressure-transmitting hose 16 includes one end connected to a pressure source (not shown) and the other end connected to a cylinder mechanism (not shown) or the like arranged in the movable unit 22.
As shown in
The second tubular members 12b of the belt-shaped unit 13, accommodating the hose 16 and the cables 19, each include a groove 29 and a protrusion 30 extending in the lengthwise direction of the second tubular members 12b. The groove 29 and the protrusion 30 are arranged adjacent to each other in a circumferential direction of the second tubular members 12b. Thus, in an unfolded state in which the groove 29 and the protrusion 30 are disengaged from each other, each second tubular member 12b has the form of a strip. In the unfolded state of the second tubular member 12b, the groove 29, serving as an example of a first joint portion, is arranged in one edge of the second tubular member 12b in the widthwise direction, which intersects the lengthwise direction, and extends in the lengthwise direction of the second tubular member 12b. Further, in the unfolded state of the second tubular member 12b, the protrusion 30, serving as an example of a second joint portion, is arranged on the other edge of the second tubular member 12b in the widthwise direction and extends in the lengthwise direction of the second tubular member 12b. The protrusion 30 is configured to join to and disjoin from the first joint portion. The groove 29 and the protrusion 30 are formed integrally with the second tubular member 12b, which is formed from synthetic resin, through extrusion. In the present embodiment, the groove 29 and the protrusion 30 are arranged on the second tubular member 12b at a side corresponding to the outer periphery of the curved portion 28.
The clamping devices that hold the ends of the belt-shaped unit 13 will now be described. The first clamping device 23, which holds the first end 13a of the belt-shaped unit 13, will be described first with reference to
As shown in
The two opposite ends of the first lower clamping member 31 and the two opposite ends of the first upper clamping member 32 each include a bolt hole 33. Bolts 34 are respectively fastened to the bolt holes 33 from above the first upper clamping member 32. This fixes the first end 13a of the belt-shaped unit 13 to the installation surface 25 in a state held between the first lower clamping member 31 and the first upper clamping member 32.
As shown in
Further, at the first end 13a of the belt-shaped unit 13, the groove 29 and the protrusion 30 of the second tubular member 12b project downward from the outer circumferential surface of the second tubular member 12b farther than the outer circumferential surface of the first tubular member 12a, and contact the first lower clamping member 31. Specifically, an upper part of the outer circumferential surface of the second tubular member 12b contacts a lower surface of the first upper clamping member 32, and the groove 29 and the protrusion 30 located at a lower part of the outer circumferential surface of the second tubular member 12b contact an upper surface of the first lower clamping member 31. In contrast, although an upper part of the outer circumferential surface of the first tubular member 12a contacts the lower surface of the first upper clamping member 32, a lower part of the outer circumferential surface of the first tubular member 12a does not contact the upper surface of the first lower clamping member 31.
Thus, when the bolts 34 are turned in a fastening direction in a state in which the first end 13a of the belt-shaped unit 13 is held between the first lower clamping member 31 and the first upper clamping member 32, the clamping force of the first clamping device 23 would be applied only to the second tubular members 12b. In other words, such a clamping force would be applied to the second tubular members 12b accommodating the hose 16 and the cables 19. Accordingly, in the present embodiment, spacers 35 are arranged between the first tubular members 12a and the first lower clamping member 31 so that the clamping force of the first clamping device 23 will be applied only to the first tubular members 12a accommodating the articulated support members 14.
As shown in
At the second end 13b of the belt-shaped unit 13, the end of the first tubular member 12a is located at the side opposite to the curved portion 28 with respect to the second clamping device 24 in the lengthwise direction of the belt-shaped unit 13. In contrast, the end of the second tubular member 12b is located closer to the central part of the belt-shaped unit 13, where the curved portion 28 of the belt-shaped unit 13 is located, than the second clamping device 24 in the lengthwise direction of the belt-shaped unit 13. Thus, at the second end 13b of the belt-shaped unit 13, the second tubular member 12b is not held between the second lower clamping member 36 and the second upper clamping member 37.
In this case, as shown in
The two opposite ends of the second lower clamping member 36 and the two opposite ends of the second upper clamping member 37 each include a bolt hole 38. Bolts 39 are respectively fastened to the bolt holes 38 from above the second upper clamping member 37. This fixes the second end 13b of the belt-shaped unit 13 to the movable unit 22 in a state held between the second lower clamping member 36 and the second upper clamping member 37. In this case, even when the bolts 39 are turned in the fastening direction, the clamping force of the second clamping device 24 will be applied only to the first tubular members 12a and not to the second tubular members 12b.
The operation of the long object guide device 11 of the present embodiment will now be described.
As shown in
In this case, at the first end 13a of the belt-shaped unit 13, the first lower clamping member 31 and the first upper clamping member 32 of the first clamping device 23 hold the ends of the first tubular members 12a and the ends of the second tubular members 12b in between. Nonetheless, the clamping force of the first clamping device 23 is applied only to the ends of the first tubular members 12a and the spacers 35, and not to the second tubular members 12b. In contrast, at the second end 13b of the belt-shaped unit 13, the second lower clamping member 36 and the second upper clamping member 37 of the second clamping device 24 hold only the ends of the first tubular members 12a in between, and not the ends of the second tubular members 12b. Thus, at the second end 13b of the belt-shaped unit 13, the clamping force of the second clamping device 24 is applied only to the first tubular members 12a, and not to the second tubular members 12b.
Further, when replacing the hose 16 or the cable 19 accommodated in the second tubular member 12b at the first end 13a of the belt-shaped unit 13, the bolts 34 in the bolt holes 33 of the first lower clamping member 31 are loosened. This removes the first upper clamping member 32, which entirely covers the ends of the first tubular members 12a and the ends of the second tubular members 12b in the widthwise direction. Then, the first end 13a of the belt-shaped unit 13 is lifted so as to curve upward, and the groove 29 and the protrusion 30 of the second tubular member 12b are disengaged from each other. Subsequently, the hose 16 or the cable 19 is removed from the second tubular member 12b, in which the groove 29 and the protrusion 30 are disengaged, and replaced with a new hose 16 or cable 19. In contrast, at the second end 13b of the belt-shaped unit 13, the hose 16 or the cable 19 accommodated in the second tubular member 12b can be replaced without removing the second upper clamping member 37 of the second clamping device 24.
In this case, as shown in
In this manner, as shown in
(1) When the second clamping device 24 holds the second end 13b of the belt-shaped unit 13 and entirely covers the second end 13b of the belt-shaped unit 13 in the widthwise direction, if the second clamping device 24 holds only the ends of the first tubular members 12a, the clamping force of the second clamping device 24 will not be applied to the second tubular members 12b. In this case, the spacers 35 do not have to be arranged between the first tubular members 12a and the surface of the second clamping device 24 facing the first tubular members 12a. Thus, the long object guide device 11 guides the long objects, such as the hose 16 and the cable 19, in accordance with movement of the belt-shaped unit 13 while protecting the long objects in a state in which the second clamping device 24 appropriately holds the second end 13b of the belt-shaped unit 13. This avoids an unnecessary increase in the number of components.
(2) At the first end 13a and the second end 13b of the belt-shaped unit 13, the clamping forces of the first clamping device 23 and the second clamping device 24 are applied only to the first tubular members 12a, accommodating the articulated support members 14, and not to the second tubular members 12b, accommodating the long objects. Thus, the clamping forces of the first clamping device 23 and the second clamping device 24 will not be applied to the second tubular members 12b or the long objects, such as the hose 16 and the cable 19, accommodated in the second tubular members 12b.
(3) The second tubular member 12b may accommodate a long object, such as the hose 16 or the cable 19, having a relatively large diameter by increasing the inner diameter and the outer diameter of the second tubular member 12b to become greater than the inner diameter and the outer diameter of the first tubular member 12a. Even in this case, the clamping forces of the first clamping device 23 and the second clamping device 24 will not be applied to the hose 16 and the cable 19 accommodated in the second tubular members 12b.
(4) The long object in the second tubular member 12b can be replaced by disengaging the groove 29 and the protrusion 30 of the second tubular member 12b without removing the second clamping device 24 from the second end 13b of the belt-shaped unit 13.
The above-described embodiment may be modified as follows. The configuration of above-described embodiment may be combined with any of the following modifications. Also, the following modifications can be combined with one another.
A clamping device 41 of a modified example shown in
As shown in
As shown in
As shown in
The first end 13a of the belt-shaped unit 13 does not have to be held by the first clamping device 23 and may be held by the second clamping device 24 in the same manner as the second end 13b. In this case, it is preferred that the end of the second tubular member 12b at the first end 13a of the belt-shaped unit 13 be arranged closer to the curved portion 28 of the belt-shaped unit 13 than the second clamping device 24. This eliminates the need for arranging the spacers 35.
In the clamping device 41 of the modified example shown in
In the clamping device 41 of the modified example shown in
In the clamping device 41 of the modified example shown in
The first joint portion and the second joint portion of the second tubular member 12b may be strips of a hook-and-loop fastener or the like that are provided in overlapping end portions in the circumferential direction of the second tubular member 12b. The strips are joined together while being in planar contact with each other.
The second tubular members 12b of the belt-shaped unit 13 may have different diameters. Alternatively, the belt-shaped unit 13 may have only one second tubular member 12b. The present embodiment will have excellent advantages when at least one second tubular member 12b has a greater diameter or a greater cross-sectional shape than the first tubular member 12a, which accommodates the articulated support member 14.
The second tubular member 12b having a smaller diameter than the first tubular member 12a may have a configuration in which the cross-sectional shape of the second tubular member 12b is larger than the first tubular member 12a, for example, by having the groove 29 and the protrusion 30 on the outer circumferential surface.
The first tubular member 12a of the belt-shaped unit 13 accommodating the articulated support member 14 may be located at a position other than the opposite ends of the belt-shaped unit 13 in the widthwise direction, and coupled to the second tubular members 12b in parallel. The belt-shaped unit 13 may include one or three or more first tubular members 12a.
The long objects inserted into the three second tubular members 12b of the belt-shaped unit 13 may be a set of one cable 19 and two hoses 16, a set of three hoses 16, or a set of three cables 19.
Number | Date | Country | Kind |
---|---|---|---|
2021-198621 | Dec 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2022/043604 | 11/25/2022 | WO |