Guide drive device in warp knitting machine

TECHNICAL FIELD
The present invention relates to a device for driving a thread feed guide, particularly a thread feed guide for patterning which is installed in a warp knitting machine for carrying out desired knitting by leading knitting yarn to a knitting needle.
BACKGROUND ART
In recent years, when a guide bar for supporting a guide needle for feeding thread in a warp knitting machine is concerned, with further complication and size increase of pattern constitution of lace fabric for clothing, a number of so-to-speak pattern guide bars for leading patterning yarns that form pattern structure is increased, in relation to ground guide bars for leading ground yarns that form ground fabric among knitting yarns to be led.
Currently, there has emerged a warp knitting machine referred to as Multibar Raschel having substantially eighty sheets of pattern guide bars.
Under the situation, there is no bounds in insatiable intention for high grade formation of lace pattern and even in the current state, the market is in pursuit of bringing forth gorgeous lace of wide width lace having a dense and complicated pattern constitution which is equivalent to that of slender width lace by further increasing the number of pattern guide bars.
However, as is well known, a pattern guide bar is constructed by constituting a nesting structure (fan shape arrangement, which is referred to as nesting or nest) around a knitting needle row of guide needles (refer to FIG. 20). In FIG. 20, numeral 501 designates a support member fixed to a machine frame 502. Notations 514a, 514b, 514c, 514d, 514e and 514f designate thread feed guides of one unit of nesting, that is, thread feed guides of a nest constituted by taking a set of guides in which thread guide holes of distal ends of guide needles are aligned in one row. Notation N designates the knitting needle row.
Because of the above-described structure, although a number of nests (units) of pattern guide bars can further be increased when enlargement of a motional range of the knitting needles and occupied areas of the guide bars as well as lowering of a rotational number are not considered, the volume of a warp knitting machine is restricted in view of a size of a building and with regard to rotational number, conceivably, the number is not significantly lowered but is increased in view of economic performance.
Attempts have been made to increase the number of guide bars without increasing a nest angle .theta. between a face of a thread feed guide (guide needle and its support portion) for attaching to a frontmost guide bar in one unit of a conventional nest, and a face of the thread feed guide for attaching to a rearmost guide bar. No increase of nest angle .theta. means no significant change of a height of a warp knitting machine and a width thereof in the front and rear direction.
For example, JP-B-47018061 (Japanese Examined Patent Publication No. 47-18061) discloses a guide structure in a warp knitting machine having a constitution in which bar-like members each in correspondence with a guide bar for attaching a thread feed guide of guide needles and the like are held in plural ranks successive in the up and down direction and slidably in the width direction of the warp knitting machine in respect of a lead hanger attached to a plurality of hangers in a fan shape constituting a support member by which a number of the bar-like members for attaching the thread feed guide is increased without increasing a necessary space in respect of a reed oscillating direction (front and rear direction of warp knitting machine).
However, in this case, driving means for causing displacement of the bar-like member comprises pattern wheels, chain links and so on installed at a side portion of the warp knitting machine similar to those in the conventional case of driving reed and accordingly, a comparatively large installation space is needed.
Further, JP-A-06049754 (Japanese Unexamined Patent Publication No. 6-49754) discloses a constitution for driving a guide bar (thread leading reed) for attaching a thread feed guide in which pattern wheels, chain links and the like are not installed at a side portion of a warp knitting machine as in the conventional case but a linear motor is installed at one end of the guide bar to be able to drive directly.
In this case, not only the driving means is invariably installed at the side portion of the warp knitting machine but there poses a problem similar to that of the conventional nesting structure by the fan shape arrangement of guide bar.
Further, in the case of a guide driving device disclosed in PCT WO 95/19362, a thread feed guide is movably installed to a holding member having a guide path and the thread feed guide is moved by driving means of a linear motor or the like. However, a total nest number is not increased more than that of a conventional Multibar Raschel machine of a guide bar directly driving type. Accordingly, in one repeat width of a pattern, a number of guides capable of intersecting at a time of shogging motion of a thread feed guide for pattern cannot be increased.
Hence, it is a first object of the present invention to provide a guide drive device which is capable of increasing a number of guide attaching members such as guide bars or the like and the nest number within a conventional installation space, and which needs no large space at a side portion of a warp knitting machine by installing a drive source thereof (displacement causing means) by effectively utilizing a space above fan shape arrangement.
Meanwhile, even when guide attaching members such as guide bars or the like are arranged in plural ranks, if each one guide attaching member is driven by one guide path, in order to further increase a number of guide attaching members, guide paths must be added in the longitudinal direction of the thread feed guide, with thread lead holes at distal ends of the thread feed guides as start points. Therefore, an extremely long thread feed guide needs to be used and there is a limitation in further increasing the nest number.
Hence, it is a second object of the present invention to provide a guide drive device in a novel warp knitting machine having patterning function comparable to or surpassing a drive device of a thread feed guide for patterning in a Multibar Raschel machine having one hundred sheets or more of pattern reeds which has not been realized yet.
DISCLOSURE OF THE INVENTION
According to a first aspect of the present invention, there is provided a guide drive device in a warp knitting machine comprising support members attached to machine frames, displacement causing means attached to the support members directly, or via attaching and holding members, guide attaching members connected to the displacement causing means and installed to be able to displace in a direction of extending knitting needle rows by the means, and wherein the guide attaching members are installed in plural ranks in parallel with a direction intersecting with the knitting needle rows and a displacement can be caused for each of the guide attaching members.
Thereby, a number of the guide attaching members and the nest number can be increased without increasing an angle of fan shape arrangement of a set of nests (a set where thread lead holes at distal ends of guide needles are arranged in one row, the same applies in the following), that is, the nest angle in a range of the fan shape arrangement in restrictedly arranging the guide attaching members and further, the displacement causing means can be accommodated by utilizing upper space in the nest angle for installing the fan shape arrangement. Therefore, the displacement causing means is not provided at a side portion of the warp knitting machine and the nest angle for installing one guide attaching unit can considerably made smaller than that of a conventional device having the same number of sheets. Accordingly, there can be provided a warp knitting machine where guide attaching members are significantly increased in accordance with a number of the guide attaching units capable of being installed in an allowable installation space of the warp knitting machine.
The guide attaching member can be constituted by a guide bar attached with a single or a plurality of thread feeding guide needles. Thereby, there can be provided a warp knitting machine in which guide bars are significantly increased in accordance with a number of guide attaching units installed in the allowable installation space of the warp knitting machine.
According to the above-described guide drive device in which the displacement causing means is attached via the attaching and holding member, it is advantageous for a structure for supporting and sliding guide needles attached to the guide bar to constitute the attaching and holding member by a base bar attached to the support members and extended in a direction in parallel with the knitting needle rows and the guide bar is attached to the base bar in a state in parallel with the base bar.
According to the guide drive device, it is preferable to provide slide rails at a portion of lower edge of the base bar or the like and install the guide needle attached to the guide bar slidably along the slide rails.
Thereby, the guide needle is supported by the guide bar and the slide rails and even in the case of a long guide needle, a stabilized attaching state is provided and accordingly, deflection of a distal end of the guide needle is not caused and an accurate knitting state can be provided.
When the guide bars are installed in plural ranks on both sides of the base bar, a space in a range of an angle of circumference for installing the guide bar units can be utilized most effectively.
Further, by bringing the base bar arranged with the guide bars on the both sides into a state where the guide needles are attached to one side of the guide bars, that is, attached to a front end side of the warp knitting machine or a rear side thereof, operation of attaching screws in detachment, attachment, adjustment or the like of the guide needle is facilitated.
Further, by adopting at least one of a servo motor, a linear motor and a piezoelectric element as the displacement causing means, compact formation in installing space can be achieved, displacement of the guide bar can freely be controlled by electronic control and expansion of pattern constitution can be achieved by dispensing with restriction of lapping.
Further, according to a second aspect of the present invention, there is provided a guide drive device in a warp knitting machine comprising an attaching and holding member supported by supporting members in parallel with knitting needle rows and having a plurality of rows of guide portions, a plurality of guide attaching members attached with thread feed guides at sliding portions respectively arranged slidably in a direction of extending the knitting needle rows at the respective guide portions of the attaching and holding member, a plurality of driving long members arranged in the direction of the knitting needle rows along the sliding portions of the guide attaching members and fixed to the guide attaching members by being interposed between the sliding portions and the thread feed guides, wherein motions independently from each other are caused at the plurality of the guide attaching members and/or the thread feed guides arranged at one of the guide portions.
According to the aspect of the present invention, the nest number can be increased more than that of a Multibar Raschel machine based on a conventional reed structure and accordingly, a number of thread feed guides capable of intersecting in shogging motion is increased, driving means of a motor or the like for displacing guide is connected to the thread feed guide via a driving long member and accordingly, the problem of heat generation at a surrounding of the thread feed guide for the mislapping is also resolved.
Further, the driving long members of a number of thread feed guides are arranged in one unit of a nest and respectively independent shogging motions can be carried out in a plurality of guide attaching members arranged in guide portions by the respectives and accordingly, in the case of producing slender width lace fabric, different patterns can simultaneously be knitted at each pattern repeat width of about 12 kinds or 20 kinds.
Further, by using several nests on the front side of the warp knitting machine among a total of nests of thread feed guides, even in the case of producing lace fabric capable of sufficiently competing with lace fabric produced by a Multibar Raschel machine of a conventional system, thread feed guides need not to attach to nests on the rear side of a warp knitting machine and only nests on the front side of the warp knitting machine which are not inclined so much to the horizontal direction may be used.
Further, according to the above-described guide drive device, the plurality of rows of guide portions in the attaching and holding member are installed in parallel with each other, in plural ranks and in a direction intersecting with the knitting needle rows from adjacent to remote in view from thread lead holes at distal ends of the thread feed guides and the respective guide attaching members arranged in the guide portions are arranged to successively shift positions of the guide portions or the thread feed guides in a direction intersecting with faces for attaching the guide attaching members to prevent mutual interference at vicinities of the guide portions.
Thereby, the thread feed guides arranged at different guide portions in the same nest, can be made adjacent to each other up to immediately before the guide needles are brought into contact with each other. Further, an angle made by the guide needles of the thread feed guides on both left and right sides of each nest viewed from the side face of the warp knitting machine (hereinafter, referred to as nest angle) is made smaller than a nest angle by guide needles of thread feed guides attached to pattern guide bars on both left and right sides of 4 sheets or 6 sheets of pattern guide bars in a Multibar Raschel machine.
Further, the above-described guide portions may be constituted to install on both side faces of the attaching and holding member. In this case, a nest having a number exceeding a limit of a number of a nest in a Multibar Raschel machine can be arranged within an angle range by nesting of conventional fan shape arrangement and the patterning function thereby surpasses that of a kind of a machine even when the kind of machine simply adding the nest number of a Multibar Raschel machine, is assumed to be able to realize.
There can be provided a constitution in which a plurality of driving long members are provided to one guide portion in the attaching and holding member, each of the guide attaching members arranged to the guide portions, that is, the thread feed guide is attachably and detachably fixed to at least one of the driving long members. Thereby, detachment and attachment operation for interchanging the respective thread feed guides can easily be carried out.
Further, when a single one of the thread feed guides is fixed to the driving long member of the thread feed guide moving in the same way via the sliding portion, motion of the thread feed guide can be stabilized.
Further, by constituting the driving long member of the thread feed guide by a wire, respectively independent motions of a plurality of thread feed guides attached to one guide portion can be carried out smoothly and a number of the wires are arranged in one nest and accordingly, a number of thread feed guides capable of moving independently can be increased.

BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 is a perspective view of one unit of a guide attaching member showing an embodiment of a guide drive device according to a first aspect of the present invention.
FIG. 2 is a side view of the unit of the guide attaching member of FIG. 1.
FIG. 3 is a view enlarging a section of a portion of the former drawing.
FIG. 4 is a side view of essential portions for knitting of a warp knitting machine having eleven rows of units of guide attaching members according to the embodiment.
FIG. 5 is a perspective view of one unit of a guide attaching member showing other embodiment of a guide drive device according to the first aspect of the present invention.
FIG. 6 is a side view showing a partially-cut face orthogonal to the longitudinal direction of the warp knitting machine in the first embodiment of the guide drive device according to a second aspect of the present invention.
FIG. 7 is a view enlarging a section of a portion of the former drawing.
FIG. 8 is a front view showing the guide drive device of FIG. 6 installed to the warp knitting machine by partially cutting it.
FIG. 9 is a sectional view taken from a line X-X of FIG. 8 showing a sliding portion and its peripheral members of a guide attaching member in the guide drive device.
FIG. 10 is an outline perspective view of the sliding portion of the guide attaching member.
FIG. 11 is a sectional view taken along a line Y-Y of FIG. 8 showing the sliding portion and its peripheral members of the guide attaching member in the guide drive device.
FIG. 12 is a sectional view of a sliding portion and peripheral members thereof in a sectional state similar to that of FIG. 11 showing other example of the first embodiment of the guide drive device in which the thread feed guide and a long member for driving are tightly fastened.
FIG. 13 is a sectional view exemplifying a state of tightly fastening other thread feed guide and the long member for driving.
FIG. 14 is a sectional view exemplifying a state of tightly fastening still other thread feed guide and the long member for driving.
FIG. 15 is a sectional view exemplifying a state of tightly fastening still other thread feed guide and the long member for driving.
FIG. 16 is a sectional view exemplifying a state of tightly fastening still other thread feed guide and the long member for driving.
FIG. 17 is a side view showing a second embodiment of a guide drive device in a warp knitting machine according to a second aspect of the present invention by partially cutting a face thereof orthogonal to the longitudinal direction of the warp knitting machine.
FIG. 18 is a view enlarging a section of a portion of the former drawing.
FIG. 19 is a side view showing a knitting region of a warp knitting machine arranged with the guide drive device of FIG. 17 by partially cutting it.
FIG. 20 is a side view showing a nest angle .theta. constituted by a unit group of guide bars as a conventional guide attaching member and installation angle of circumference a of one guide attaching member unit.

BEST MODE FOR CARRYING OUT THE INVENTION
An explanation will be given of an embodiment of a guide drive device in a warp knitting machine according to a first aspect of the present invention in reference to the drawings.
FIG. 1 through FIG. 4 show an embodiment of a guide drive device in the case where a guide attaching member is a guide bar addingly attached with a guide needle for feeding thread. FIG. 1 shows a perspective view of one unit (guide bar unit) that corresponds to one set of nests equipped with a plurality of guide attaching members, that is, guide bars. FIG. 2 shows a side view thereof, FIG. 3 shows a view enlarging a section of a portion thereof and FIG. 4 shows a side view of essential portions for knitting of a warp knitting machine having eleven rows of the guide bar units according to the embodiment.
Numeral 1 in FIG. 4 designates a support member. Normally, a plurality thereof are fixedly screwed to a machine frame 2 referred to as traverse hangingly installed to left and right machine frames (not illustrated), at a central portion of a warp knitting machine at pertinent intervals in the width direction of the warp knitting machine. The support member 1 is also referred to as hanger since it is hung to the machine frames, and there is a case in which it is fixed as in this embodiment and a case in which it is fixed to a pivoting hanger shaft and can be swung in the front and rear direction of the warp knitting machine.
As shown by FIG. 1 through FIG. 4, in the case of the embodiment, a total of six of servo motors 3a1, 3b1, 3a2, 3b2, 3a3 and 3b3 in a cylindrical shape are installed as displacement causing means by being paired in twos. Naturally, these servo motors are pertinently increased in accordance with the length of the guide bar.
Numeral 5 designates a base bar as an attaching and holding member which is installed to extend in a direction in parallel with a knitting needle row N. Support portions 4a, 4b and 4c erected on the upper-side face of the base bar 5 are fixedly screwed to the support member 1. Notations 4d, 4e and 4f designate similarly support portions which are erected on the upper-side face of the base bar 5 with intervals from the respective support portions 4a, 4b and 4c and the respective support portions are connected by connecting members 6a, 6b and 6c for reinforcement. Notations 7a, 7b and 7c designate bearing metals which are respectively fixed on the upper-side face of the base bar 5 to support ball screw shafts 8a1, 8b1, 8a2, 8b2, 8a3 and 8b3 which are respectively arranged in parallel with the base bar between the support potion 4d and support portion 4a, the support portion 4e and the support portion 4b and the support portion 4f and the support portion 4c. Notations 9a1, 9b1, 9a2, 9b2, 9a3 and 9b3 designate couplings of output shafts of the respective servo motors 3a1, 3b1, 3a2, 3b2, 3a3 and 3b3 which are the displacement causing means with the respective ball screw shafts 8a1, 8b1, 8a2, 8b2, 8a3 and 8b3.
Notations 10a1, 10a2 and 10a3 designate guide bars which are installed in plural ranks, for example, three ranks as in the illustrated embodiment, successive in the up and down direction constituting a direction intersecting with the knitting needle row N on the front side of the base bar 5, while notations 10b1, 10b2 and 10b3 designate guide bars similarly installed in three ranks successive in the up and down direction constituting the direction intersecting with the knitting needle row N on the rear side of the base bar 5.
Notations 11a1, 11b1, 11a2, 11b2, 11a3 and 11b3 designate sliders which are respectively fitted to the ball screw shafts 8a1, 8b1, 8a2, 8b2, 8a3 and 8b3 and in which female screws in mesh with the respective ball screw shafts are installed such that reciprocating displacement is caused by left and right rotation of the respective ball screw shafts. Notations 12a1, 12a2, 12a3 and 12b1 designate slide shafts fitted with the sliders 11a1, 11a2, lla3 and 11b1. Further, sliders 11b2 and 11b3 are fitted to slide shafts which are concealed in the drawing.
The guide bar 10a1 and the slider 11a3, the guide bar 10a2 and the slider 11a2 and the guide bar 10a3 and the slider 11a1 are screwedly coupled respectively via connecting pieces 13a3, 13a2 and 13a1. Further, the guide bar 10b1 and the slider 11b3, the guide bar 10b2 and the slider 11b2 and the guide bar 10b3 and the slider 11b1 are screwedly coupled respectively via connecting pieces concealed in the drawing.
Notations 14a1, 14b1, 14a2, 14b2, 14a3 and 14b3 designate thread feed guides (hereinafter, simply referred to as guides in this embodiment) each comprising a guide needle for feeding thread having a thread lead hole at its distal end, and a supporter of the guide needle. Among them, the guide 14a1 is fixedly mounted to the guide bar 10a1, and the guide 14b1 is fixedly mounted to the guide bar 10b1 respectively by screws. Same way goes on with the guide 14a2 to the guide bar 10a2, the guide 14b2 to the guide bar 10b2, the guide 14a3 to the guide bar 10a3 and the guide 14b3 to the guide bar 10b3. A plurality of the respective guides are attached to the respective guide bars at same attaching intervals in accordance with a number of times of repeating a pattern in a pattern constitution. Each of the guides is fixedly screwed to each of the guide bars and recess portions 40 provided at a portion of the guide are fitted to slide rails 50 provided at a lower edge of the base bar 5 in a relationship of male and female with the recess portions 40 by which vibration and deflection of the guide in the front and rear direction of the warp knitting machine can be prevented.
Whereas according to the above-described embodiment, the servo motors 3 (3a1, 3b1, 3a2, 3b2, 3a3, 3b3) are adopted as the displacement causing means, according to a second embodiment shown by FIG. 5, linear motors are adopted as displacement causing means. In the drawing, common notations are attached to constituent portions using members the same as those in the above-described embodiment.
Notations 15a1, 15a2 and 15a3 designate holding frame portions which are fixedly screwed to the base bar 5 and constitute attaching and holding members along with the base bar 5 and the respective holding frame portions 15a1, 15a2 and 15a3 are fixedly screwed to the support member 1 shown by FIG. 4. Further, each of the holding frame portions 15a1, 15a2 and 15a3 is mounted with a mover and a stator of a linear motor.
Notation 16a1 designates a mover screwedly coupled to the guide bar 10a3 of the upper rank among the guide bars 10a1, 10a2 and 10a3 in three ranks on the front side, via a connecting member 18a1. Notation 16a2 designates a mover screwedly coupled to the guide bar 10a2 of the middle rank via a connecting member 18a2 , while notation 16a3 designates a mover screwedly coupled to the guide bar 10a1 of the lower rank via a connecting member 18a3. Further, the movers 16a1, 16a2 and 16a3 are respectively provided with stators 17a1, 17a2 and 17a3 by which the respective movers are integrated movably in the direction of extending the guide bar relative to the respective corresponding stators.
Further, although concealed in the drawing, the guide bars 10b1, 10b2 and 10b3 on the rear side are respectively connected to movers of linear motors via connecting members 18b3, 18b2 and 18b1 and the respective movers are integrated movably in the direction of extending the guide bar relative to the respective corresponding stators.
With respect to a detailed structure of the linear motor comprising the mover and the stator, a well-known technology of a linear motor is utilized and the structure is basically the same as that disclosed in PCT WO95/19462 concerning a patterning device proposed by the applicant and an explanation of the details will be omitted.
Further, in the above-described respective embodiments, the respective guide bars 10a1, 10b1, 10a2, 10b2, 10a3 and 10b3 are transmitted with displacements caused by the servo motors 3a1, 3b1, 3a2, 3b2, 3a3 and 3b3 or the movers 16a1, 16b1, 16a2, 16b2, 16a3 and 16b3 of the linear motors as displacement causing means and desired knitting motion (overlapping, underlapping) is carried out.
The above-described respective embodiments may utilize a displacement function by piezoelectric elements other than the servo motors or the linear motors which are adopted as displacement causing means and combinations of these means may naturally be included in the present invention.
Further, although according to the above-described respective embodiments, the guide bars are movably attached to the base bar as the attaching and holding member in a state where they are addingly brought into contact therewith, a structure in which the guide bars are addingly attached to displacement causing means directly attached to the support member can also be constructed.
In the above-described respective embodiments, shown in FIG. 1, FIG. 2 or FIG. 5 is one unit of the guide bar group in which six sheets of the guide bars constitute one set, now, when a length L of the guide is set to 180 mm and the unit is compared with a unit of guide bars in the conventional structure, an angle of circumference a of one unit including the guide 514a through the guide 514f of the conventional structure shown by FIG. 20, is 12.degree. whereas an angle of circumference a1 in FIG. 2 is 8.degree.. Therefore, if the units of the conventional guide bars are set in an angle range (q1=88.degree.) similar with that of eleven rows of the guide bar units shown by FIG. 4, only eight rows of the guide bar units can be arranged and further, the angle .theta. exceeds 90.degree..
In this way, according to the guide drive device of the present invention, even in setting a number of units of guide bars the same as in the conventional case, the angle of circumference a for installing one guide bar unit can considerably be reduced. As a result, the number of the guide bars can be increased within the range of the nest angle the same as in the conventional case, while a unit number (nest number) of guide bars can be increased by further increasing the units of guide bars if necessary.
Further, in the technical concept of the present invention, whereas according to the above-described embodiments, the guide bars 10 (10a1 through 10a3, 10b1 through 10b3) which are guide attaching members cover a total of a knitting width, this may be partially constituted by individual holding members of a single or a plurality of guides and each of the holding members or each of the guides may have a structure installed with driving means of a linear motor or the like as displacement causing means.
Next, an explanation will be given of an embodiment of a guide drive device according to a second aspect of the present invention in reference to the drawings.
In FIG. 6, FIG. 7, FIG. 8, FIG. 9 and FIG. 10, numeral 100 designates a thread feed guide for patterning and the thread feed guide 100 is constituted by a thread feeding guide needle 101 having a thread lead hole 101a at its distal end and a guide supporter 102 for supporting the guide needle 101. The thread feed guide 100 is attachedly coupled to a sliding portion 103 slidably arranged to a guide portion, mentioned later, and this constitutes a guide attaching member.
Numeral 105 designates an attaching and holding member comprising a plate-like member fixed to a machine frame (not illustrated) of a main body of a warp knitting machine by being arranged in parallel with a knitting needle row. Both front and rear faces of the attaching and holding member 105 are respectively recessed with a plurality of rows of guide portions 105a, 105b, 105c, 105d, 105e and 105f. The sliding portions constituting portions of the guide attaching members are slidably fitted to the respective guide portions.
In the means in detail, the sliding portion 103 is constituted by a sliding member 106 on the side of the guide supporter 102 and a sliding member 107 on the side of the attaching and holding member 105, while the sliding members 106 and 107 are slidably fitted to the guide portion 105a at a first rank from below on one face of the attaching and holding member 105. The thread feed guide 100 is attachedly screwed to the sliding member 107 via the projected portion 106a, by a countersunk head screw 108 inserted through a through hole 106b at the central portion of a projected portion 106a of the sliding member 106. By a leaf spring 115 arranged at a gap 104 between the sliding member 106 and the sliding member 107, the two sliding members 106 and 107 are pushed in an arrow mark B direction to widen the gap elastically, and are slidably brought into close contact with the attaching and holding member 105. Further, in order to prevent lateral deflection of the thread feed guide 100 in attaching the guide, positioning pins 109a and 109b are fitted to holes bored in the guide supporter 102 and holes bored in the projected portion 106a of the sliding member 106.
According to showing in FIG. 11, a clamp plate 113 is inserted into a gap A between the sliding member 107 and the guide supporter 102 which is maintained by screwing the thread feed guide 100. The clamp plate 113 is fixedly fastened to the guide supporter 102 by a countersunk head screw 118.
Notation 114a designates a wire as an example of a driving long member that is connected to displacement causing means of a motor or the like, and is hung in the longitudinal direction of the attaching and holding member 105. The wire 114a is held by a wire receiving recess portion 113a of the clamp plate 113 and a wire receiving recess portion 100a1 of the guide supporter 102. The wire 114a is tightly fastened by being brought into press contact with the thread feed guide 100 by fastening the countersunk head screw 118. Thereby, drive force of displacement causing means is transmitted to the thread feed guide 100 via the wire 114a, and predetermined shogging motion is carried out. A wire 114b mentioned above is arranged in a groove portion 113b of the clamp plate 113 such that it is not brought into contact with the clamp plate 113.
As shown by FIG. 6 and FIG. 7, a nest 116 is constituted on one side of the attaching and holding member 105 by three rows of guide rows in which thread lead holes at distal ends of guide needles are aligned in one row. In this nest 116, a thread feed guide 110 disposed outer than the thread feed guide 100 is arranged as deviated or shifted in the front or rear direction of the warp knitting machine, such that even when the thread feed guides are made adjacent to each other by carrying out shogging motion in the longitudinal direction of the attaching and holding member 105, the guide supporter 112 is not brought into contact with the guide supporter 102. Similar to the thread feed guide 100, the thread feed guide 110 is screwed to a sliding member in contact with the side of the attaching and holding member 105 in the sliding portion and the sliding member is slidably fitted to a guide portion 105b above the guide portion 105a.
Further, at the outer side of the thread feed guide 110, the thread feed guide 120 is arranged as deviated in the front or rear direction of the warp knitting machine such that a guide supporter 122 is not brought into contact with the guide supporter 112 of the thread feed guide 110. Similar to the thread feed guide 100, the thread feed guide 120 is screwed to a sliding member in contact with the side of the guide portion 105c of the attaching and guiding member 105 and the sliding member is slidably fitted to the guide portion 105c on the upper side of the guide portion 105b.
Numerals 101, 111 and 121 respectively designate guide needles of the thread feed guides 100, 110 and 120 and as mentioned above. The thread feed guides 100, 110 and 120 are arranged as deviated from each other in the front and rear direction of the warp knitting machine such that even when they become adjacent to each other by shogging motion, the respective guide supporters 102, 112 and 122 are not brought into contact with each other. Accordingly, the guide needles 101, 111 and 121 can be made adjacent to each other up to immediately before they are brought into contact with each other as shown by FIG. 8.
Further, as shown by FIG. 8, in the same guide portion 105a, the thread feed guide 100 and a thread feed guide 100' are arranged as follows. The thread feed guide 100 is formed such that a longitudinal edge 102a of the guide supporter 102 is orthogonal to the longitudinal direction of the attaching and holding member 105. The thread feed guide 100' is formed such that a longitudinal edge 102a' of a guide supporter 102' is orthogonal to the longitudinal direction of the attaching and holding member 105. The edge 102a and the edge 102a' are opposed to each other.
By this arrangement, both of the thread feed guides 100 and 100' are not brought into contact with each other if distance of about three needles is designed to be kept therebetween even when they are made adjacent to each other by shogging motion in the longitudinal direction of the attaching and holding member 105. In this way, a plurality of thread feed guides can be arranged to each and same one of the guide portions 105a, 105b and 105c such that they are not brought into contact with each other.
Further, a space capable of arranging the wires is widened in the front and rear direction of the warp knitting machine by an amount of the deviation in the front and rear direction. Accordingly, in respect of a number of wires designated by small circles in FIG. 1, wires which can drive the thread feed guide 100 are four of the wires 114a, 114b, 114c and 114d, whereas wires capable of driving the thread feed guide 110 are eight wires respectively.
Further, a nest 117 constituted by three rows of guide rows is provided symmetrically to the nest 116 in respect of a center line Z1-Z1 of the attaching and holding member 105. Similar to the above-described thread feed guide 100, thread feed guides 130, 140 and 150 arranged in the nest 117 are respectively coupled to sliding portions that are respectively fittedly arranged to the guide portions 105d, 105e and 105f installed opposedly to and symmetrically with the guide portions 105a, 105b and 105c in the attaching and holding member 105 respectively. These constitute the guide attaching members.
The respective sliding members are attachedly screwed with the thread feed guides 130, 140 and 150, and are slidably fitted to the respective guide portions 105d, 105e and 105f. The thread feed guide 140 disposed outer than the thread feed guide 130 are arranged as deviated from the thread feed guide 130, the thread feed guide 150 on the outer side of the thread feed guide 140 is arranged as deviated from the thread feed guide 140. The deviation is made successively in the front and rear direction of the warp knitting machine such that even when the thread feed guides are made adjacent to each other by shogging motion in the longitudinal direction of the attaching and holding member 105, respective guide supporters 132, 142 and 152 are not brought into contact with each other.
The thread feed guides 130, 140 and 150 are also arranged as deviated from each other such that even when they are made adjacent to each other by shogging motion, the respective guide supporters 132, 142 and 152 are not brought into contact with each other. Accordingly, guide needles 131, 141 and 151 can be made adjacent to each other up to immediately before they are brought into contact with each other.
Further, similar to the nest 116, a number of wires capable of driving the thread feed guide 130 is four and numbers of wires capable of driving the thread feed guides 140 and 150 are respectively eight.
FIG. 12 through FIG. 16 respectively show other examples of states in which thread feed guides and wires constituting driving long members are tightly fastened.
FIG. 12 shows a case in which the wire 114c is tightly fastened to the thread feed guide 100 and is capable of driving to displace the thread feed guide 100. In this case, the wire 114c is held between the wire receiving recess portion 123a of a clamp plate 123 and a wire receiving recess portion 100a2 of the thread feed guide and is tightly fastened to the thread feed guide 100 by fastening the countersunk head screw 108.
FIG. 13 shows a case in which the upper and lower two wires 114a and 114c are simultaneously and tightly fastened to the thread feed guide 100 to stabilize displacement motion of the thread feed guide 100 in shogging motion of the thread feed guide 100 in the longitudinal direction of the attaching and holding member 105. That is, the wires 114a and 114c are held by respective wire receiving recess portions 124a1 and 124a2 of a clamp plate 124 and the respective wire receiving recess portions 100a1 and 100a2 on the side of the thread feed guide, and are tightly fastened to the thread feed guide 100 by fastening the countersunk head screw 108. Further, the wire 114b is arranged in a groove 124b on the clamp plate 124 such that it is not brought into contact with the clamp plate 124.
FIG. 14 shows a case in which a wire 114e is fastened to the thread feed guide 110 among wires 114e, 114f, 114g, 114h, 114i, 114j, 114k and 114L capable of driving the thread feed guide 110 held by the guide portion 105b. Similar to tightly fastening the wire 114c in FIG. 11, the wire 114e is held by the wire receiving recess portion 113a of the clamp plate 113 and the wire receiving recess portion 110a1 on the side of the thread feed guide and is tightly fastened to the thread feed guide 110 by tightening the countersunk head screw 108. Further, the wire 114f is arranged in the groove portion 113b of the clamp plate 113 such that it is not brought into contact with the clamp plate 113.
FIG. 15 shows a state where the wire 114k is tightly fastened to the thread feed guide 110. Similar to the case of tightly fastening the wire 114c in FIG. 12, a spacer 126 is constituted by interposing a wire 114c between the clamp plate 123 and the thread feed guide 110. The spacer 126 is installed with notch portions 126a and 126b such that the spacer 126 is not brought into contact with the wires 114a, 114b, 114c and 114d, and such that a reamer hole 119 penetrated through a vicinity of the central portion is inserted with a countersunk head screw 128 in a state of no play when the countersunk head screw 128 is fastened. The wire 114k is held by the wire receiving recess portion 123a of the clamp plate 123 and a wire receiving recess portion 126c1 on the side of the spacer and is brought into press contact with the thread feed guide 110 via the spacer 126 by fastening the countersunk head screw 128 and is held in a tightly fastened state.
FIG. 16 shows a tightly fastened state in which the wires 114i and 114L are simultaneously and tightly fastened to stabilize motion of the thread feed guide 110 in shogging motion of the thread feed guide 110 in the longitudinal direction of the attaching and holding member 105. The wires 114i and 114L are held by respective wire receiving recess portions 127a1 and 127a2 of a clamp plate 127 and respective wire receiving recess portions 126c2 and 126c3 on the side of the spacer. The wires 114i and 114L are tightly fastened to the thread feed guide 110, via the spacer 126, by fastening the countersunk head screw 128. Further, the wires 114j and 114k are arranged in groove portions 127b1 and 127b2 of the clamp plate 127 such that each of them are not brought into contact with the clamp plate 127.
As has been described, according to the guide drive device of the embodiment, by symmetrically arranging the nest 116 and the nest 117 to a single one of the attaching and holding member 105, a portion of a space at a vicinity of a reed allocated for the guide portion is smaller than that in the case where a single one of an attaching and holding member is used for one set of a nest. Accordingly, although not illustrated, 20 sets of nest group of thread feed guides are arranged in a warp knitting machine. Further, a number of wires arranged in one group nest is 20 and each of them can carry out independent shogging motion. Accordingly, the patterning function of the warp knitting machine arranged with a nest group of 20 sets of thread feed guides mentioned above significantly surpasses that of a kind of a Multibar Raschel machine in which the nest number is simply increased.
As shown by FIG. 8, when the thread feed guide 100 is tightly fastened to at least one wire of the wires 114a, 114b, 114c and 114d and the thread feed guide 100' is tightly fastened to a wire other than the wire tightly fastening the thread feed guide 100, drive displacements from patterning driving means (not illustrated) are transmitted to two of the thread feed guides 100 and 100' arranged in the same guide portion 105a as respective independent shogging motions in the longitudinal direction of the attaching and holding member 105, via the wires which are driving long members tightly fastened to the respective thread feed guides.
As shown by FIG. 6, the thread feed guides 100, 110 and 120 in the nest 116, are arranged as deviated from each other in the front and rear direction of the warp knitting machine such that even when they are made adjacent to each other by carrying out shogging motion in the longitudinal direction of the attaching and holding member 105, the respective guide supporters 102, 112 and 122 are not brought into contact with each other. Therefore, compared with a nest of a Multibar Raschel machine, when the nest 116 is viewed from the side face of the warp knitting machine, a number of guide needle rows is small and intervals for avoiding contact between the guide supporters need not to be provided among the thread feed guide rows. Therefore, a nest angle .theta.2 of the nest 116 is smaller than a nest angle of a nest by guide needles of thread feed guides attached to a pattern reed of a Multibar Raschel machine.
Further, the nest 116 and the nest 117 are symmetrically arranged in respect of the center line Z1-Z1 of the one attaching and holding member 105. Accordingly, a portion of a space at a vicinity of a reed allocated for the guide member is smaller than that in the case in which a single one of an attaching and holding member corresponds with a single one of a nest. Although not illustrated, 20 sets of nest group of the thread feed guides is arranged in a warp knitting machine. Further, a number of wires arranged in one group of the nest is 20 and respectives thereof can carry out independent shogging motion and therefore, the patterning function of a warp knitting machine arranged with the 20 sets of nest group of the thread feed guides surpasses that of a kind of a Multibar Raschel machine in which only the nest number is increased.
As shown by FIG. 9 and FIG. 11 through FIG. 16, by overturning the clamp plate upside down which is tightly fastening the thread feed guide 100 or the thread feed guide 110 and any of wires, or by interchanging the clamp plate, the thread feed guide 100 can freely be attached to or detached from at least one of the wires 114a, 114b, 114c and 114d and the thread feed guide 110 can freely be attached to or detached from at least one of the wires 114e, 114f, 114g, 114h, 114i, 114j, 114k and 114L.
As shown by FIG. 6 through FIG. 8, by constituting driving long members connected to driving means by the slender wires, when the respective wires tightly fastening the thread feed guides 100 and 100' arranged in the same guide portion 105a are transmitted with drive displacements from driving means (not illustrated), the wires do not rub on peripheral members. Because 20 of the wires are arranged in the nest 116, a number of independent shogging motions arranged in the one group nest is 20 which is much larger than that of a Multibar Raschel machine. Therefore, in producing slender width lace fabric, different patterns can simultaneously be knitted at respective pattern repeat widths of, for example, about 12 kinds or 20 kinds.
For example, in the case of producing slender width lace fabric of 8 inch width having a pattern as fine as or finer than that of 6 inch width, when a maximum underlapping width of thread feed guide for patterning is distributed to respective thread feed guides in one repeat width of pattern at the time of designing pattern, even if only two thread feed guides are attached to different driving long members of one row of guide portions, it can be distributed to 120 of thread feed guides within one repeat width of pattern (2 thread feed guides.times.3 rows.times.20 nests=120).
Further, also in the case of knitting wide width lace fabric, when a maximum underlapping width of thread feed guide for patterning is distributed to respective thread feed guides in one repeat width of pattern at the time of designing pattern similar to the above-described, even in the case where only 4 of thread feed guides are attached to one row of different driving long members, it can be distributed to 240 of thread feed guides in one repeat width of pattern (4 thread feed guides.times.3 rows.times.20 nests=240).
Even in the case of producing lace fabric capable of sufficiently competing with lace fabric produced by a Multibar Raschel machine of a conventional system, by using several nests on the front side of the warp knitting machine among a total of nests of thread feed guides, thread feed guides need not to attach to the nests on the rear side of the warp knitting machine, and using of only nests on the front side of the warp knitting machine is enough which are not so much inclined to the horizontal direction.
Next, an explanation will be given of a second embodiment according to the second aspect of the present invention.
In FIG. 17 and FIG. 18, numeral 200 designates a thread feed guide and the thread feed guide 200 is constituted by a guide needle 201 having a thread lead hole 201a at its distal end and a guide supporter 202 fixedly attached with the guide needle 201. Notation 205a designates a guide portion recessed to the side face of an attaching and holding member 205 fixed to a main body of a warp knitting machine (not illustrated) and a ball bearing 206 constituting a sliding portion is slidably fitted to the guide portion 205a. Further, the thread feed guide 200 is screwedly coupled to the ball bearing 206 by a countersunk head screw 208 and this constitutes a guide attaching member.
A clamp plate 213a is fastened to the guide supporter 202 by a countersunk head screw 218a, a wire 214a constituting a driving long member hung in the longitudinal direction of the attaching and holding member 205, is interposed between the clamp plate 213a and the thread feed guide 200 and is tightly fastened to the thread feed guide 200 by fastening the countersunk head screw 218a and wires 214b, 214c and 214d are arranged such that they are not brought into contact with the clamp plate 213a.
Other rows of thread feed guides 210 and 220 arranged in a nest 216 constituted by three rows of thread feed guide rows, are respectively provided with clamp plates 213b and 213c in respective thread feed guide rows at portions of guide supporters 212 and 222 and screwedly coupled to the ball bearings 206 via spacers 226b and 226c by countersunk head screws 218b and 218c. The ball bearings screwedly attached to the thread feed guides 200, 210 and 220, are slidably fitted respectively to guide portions 205a, 205b and 205c.
Further, the thread feed guide 210 disposed outer than the thread feed guide 200 is arranged as deviated from the thread feed guide 200 in the front and rear direction of the warp knitting machine while the thread feed guide 220 disposed outer than the thread feed guide 210 is arranged as deviated from the thread feed guide 210, such that even when the thread feed guides are made adjacent to each other by shogging motion in the longitudinal direction of the attaching and holding member 205, the respective guide supporters 202, 212 and 222 are not brought into contact with each other. Small circles in the drawings designate wires, while numbers of wires capable of driving the thread feed guides 200, 210 and 220 are respectively 4 and totaled to 12.
A nest 217 constituted by three rows of thread feed guide rows similar to the above-described, is provided symmetrically with the nest 216 in respect of a center line Z2-Z2 of the attaching and holding member 205. Also in the case, similar to the above-described, respective thread feed guides 230, 240 and 250 are screwedly coupled to the ball bearings 206 arranged at guide portions 205d, 205e and 205f installed to the attaching and holding member 205. However, in order to tightly fasten the wire 214e, a clamp plate 213d is provided with a shape different from that of the clamp plate 213a for tightly fastening the wire 214a and other clamp plates are not illustrated in order to show states of screwing the thread feed guides with the ball bearings at other than portions where the clamp plates are present. Further, similar to the nest 216, a number of wires capable of driving the thread feed guides of the nest 217 are totaled to 12.
According to the guide drive device of the embodiment, the thread feed guide 200 is tightly fastened to at least one wire of the wires 214a, 214b, 214c and 214d and when other thread feed guide (not illustrated) arranged in the same guide portion 205a is tightly fastened to a wire other than the wire for tightly fastening the thread feed guide 200, drive displacements from driving means (not illustrated) are transmitted to the both thread feed guides as respectively independent shogging motion in the longitudinal direction of the attaching and holding member 205.
Even when the thread feed guides 200, 210 and 220 are made adjacent to each other by respective shogging motions, the respective guide supporters 202, 212 and 220 are arranged as deviated from each other such that they are not brought into contact with each other and therefore, similar to the case of the first embodiment, a nest angle .theta.3 of the nest 216 becomes smaller than a nest angle made by pattern guide needles of pattern guides of a Multibar Raschel machine.
The nest 217 is arranged to be symmetrical with the nest 216 in respect of the center line Z2-Z2 of the attaching and holding member 205 and therefore, a portion of a space at a vicinity of a reed allocated to the guide member is small and accordingly, as shown by FIG. 19, a nest group of 20 sets of thread feed guides is arranged at a warp knitting machine.
Further, a number of wires are arranged to the nest 216 and the nest 217 shown by FIG. 19 is respectively 12 and the respective wires can carry out independent shogging motions and accordingly, the patterning function of the warp knitting machine having the knitting region of FIG. 19 surpasses a kind of a machine in which only the nest number is increased as in a Multibar Raschel machine with the same angle range.
As shown by FIG. 17, the thread feed guide 200 is attached to or detached from at least one of the wires 214a, 214b, 214c and 214d by interchanging the clamp plate 213a.
By constituting the driving long member of the thread feed guide by a slender wire, the wire does not rub on peripheral members in shogging motion. And, twelve of the wires are arranged in the nest 216. Accordingly, a number of independent shogging motions arranged in one group nest is 12 which is much larger than that of a Multibar Raschel machine.
INDUSTRIAL APPLICABILITY
As has been described, according to the guide drive device of the first aspect of the present invention, the angle of circumference for installing one unit of guide bars constituting guide attaching members is reduced, a number of mounting the guide bars can be increased within the same nest angle, displacement causing means of the individual guide bars, for example, servo motors can be mounted by utilizing an effective space on the upper side of the guide bars and accordingly, there can be provided a warp knitting machine capable of knitting a lace pattern having a complicated and large-sized pattern and capable of saving a mounting area.
Further, according to the guide drive device of the second aspect of the present invention, the nest number can be increased more than that of a Multibar Raschel machine based on a conventional reed structure and accordingly, a number of pattern thread feed guides capable of intersecting in shogging motion is increased. Further, drive displacement by driving means for pattering is connected to the thread feed guide via a driving long member and accordingly, the problem of heat generation at a surrounding of the guide causing mislapping can be resolved.
Particularly, driving long members for a number of thread feed guides can be arranged in one group of a nest, respectives of the thread feed guides tightly fastened thereto can be made to carry out shogging operation independently from each other and accordingly, when slender width lace fabric is produced, different patterns can simultaneously be knitted at each pattern repeat width of, for example, about 12 kinds or 20 kinds.

Number	Date	Country	Kind
9-041715	Feb 1997	JPX
9-058654	Mar 1997	JPX

Number	Name	Date
3044283	Liebchen	Jul 1962
3247686	Lanthier	Apr 1966
3478543	Faninger	Nov 1969
3665733	Jackson	May 1972
3678711	Schneider et al.	Jul 1972
3729954	Ducol	May 1973
3978690	Beling et al.	Sep 1976
4051698	Leonhardt	Oct 1977
4831862	Ohashi et al.	May 1989
4876862	Zorini	Oct 1989
5140841	Offermann et al.	Aug 1992
5259216	Zorini	Nov 1993
5295372	Kemper et al.	Mar 1994
5307648	Forkert et al.	May 1994
5311751	Winter et al.	May 1994
5311752	Gille	May 1994
5327750	Speich	Jul 1994
5331828	Weis et al.	Jul 1994
5353611	Wade et al.	Oct 1994
5390513	Haegel et al.	Feb 1995
5473913	Bogucki-Land	Dec 1995
5502987	Zorini	Apr 1996
5553470	Hohne et al.	Sep 1996
5675993	Ono et al.	Oct 1997
5709108	Ono et al.	Jan 1998
5775134	Otobe et al.	Jul 1998
5855126	Otobe et al.	Jan 1999
5862683	Otobe et al.	Jan 1999
5873267	Otobe et al.	Feb 1999

Number	Date	Country
47-18061	May 1972	JPX
49-49321	May 1974	JPX
55-152847	Nov 1980	JPX
59-4065	Feb 1984	JPX
6-49754	Feb 1994	JPX
8-296157	Nov 1996	JPX

Guide drive device in warp knitting machine

Information

Patent Number

Date Filed

Date Issued

Inventors

Original Assignees

Examiners

Agents

CPC

US Classifications

Field of Search

US

International Classifications

Abstract

Description

Claims

Priority Claims (2)

PCT Information

US Referenced Citations (29)

Foreign Referenced Citations (6)