The present disclosure relates to a container transport system, and more particularly to a container transport system including a container transport line and a guide positioning system with adjustable guides along the container transport line.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
Currently, various packaging and shipping methods are used to transport containers, such as bottles, from one location to another. As such, it is often necessary to provide a container transport line or conveyor to transfer containers from one machine to another in the handling process. Such container transport systems will often utilize guide rails along the transport line to maintain the proper orientation of the containers being transferred. In recent years, variations in shapes and sizes of containers have proliferated. Accordingly, it is desirable to have a system which allows such guide rails to be quickly and repeatedly adjusted to accommodate a variety of bottle sizes and shapes.
Container transport systems with adjustable guides can include guide positioning systems. During operation, however, components can slip, misalign, or otherwise require recalibration. Occasionally, such guide positioning systems may require calibration in order to proper align the guides for a given bottle. Accordingly, it would be desirable to have a guide positioning system which can be efficiently and repeatedly calibrated.
The present disclosure provides a guide positioning system for a container transport line. The guide positioning system can include a guide assembly having a first guide segment and a second guide segment extending opposite each other along the transport line. The guide assembly can further have a rotating member disposed proximate the transport line and a force translation mechanism coupled between the guide segments and the rotating member for displacing the guide segments in correspondence with a rotation of the rotating member. The guide positioning system can also include an actuation system having a drive element extending along the transport line and adapted to engaged the rotating member, an actuator, and an actuator coupling device.
In operation, the guide segments locate a home position, and the actuation system is set to correspond with the home position. The actuator coupling device selectively couples the drive element and the actuator. The actuation system selectively operates the drive element to rotate the rotating member and move the guide segments to a predetermined position away from the home positions.
In another form, the present disclosure provides a container transport system including an infeed machine for collecting a plurality of containers, a discharge machine for receiving the containers, and a container transport line extending between the infeed machine and the discharge machine. The container transport system further includes a plurality of guide assemblies supporting guides along the transport line and an actuation system selectively coupled to the guide assemblies. When the guide assemblies and the actuation system are uncoupled, the guides are located in a home position, and the actuation system is set to correspond with the home position to calibrate the container transport system. When the container transport system is calibrated, the actuation system selectively operates the guide assemblies to move the guides to a predetermined position away from the home position.
In another form, the present disclosure provides a method positioning a guide for a container packaging system. The method includes locating a guide in a home position, setting an actuation system to correspond with the home position of the guide, coupling the guide and the actuation system, and operating the actuation system to move the guide to a predetermined position away from the home position.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
According to the principles of the present disclosure, a guide positioning system for a container transport line includes a guide assembly supporting a pair of guide segments extending opposite each other along the container transport line. The guide positioning system also includes an actuation system. When the guide segment is located in a home position, the actuation system can be set to correspond with the home position to calibrate the guide positioning system. Furthermore, the actuation system selectively couples and operates the guide assembly so that the guide segments move to predetermined positions away from the home position.
Referring to
Container transport system 20 also has a guide positioning system. The guide positioning system includes a plurality of guide assemblies 30 coupled along transport line 22 and an actuation system 32 for selectively operating guide assemblies 30. As described in further detail below, guide assemblies 30 support guides segments 60 along transport line 22.
Actuation system 32 includes a drive element 34 extending along transport line 22 and coupled to guide assemblies 30. Actuation system 32 includes an actuator 36 for selectively manipulating drive element 34 and a coupling device 38 for selectively coupling drive element 34 and actuator 36. Actuation system 32 is configured to utilize multiple drive elements 34, actuators 36, and coupling devices 38 along the length of the transport line 22. Additionally, actuation system 32 may include a control device (not shown). As described in more detail below, the control device can be configured to receive inputs from a user to operate actuation system 32 in accordance therewith.
As shown in
Referring to
With particular reference to
Each of guide assemblies 30 further include a rotating member 80 and a pair of force translation assemblies 90a, 90b for converting the rotating movement of rotating member 80 into translation movement guide segments 60a, 60b. Force translation assembly 90a includes a vertically oriented support plate 91a which is fixed relative to guide segment 60a. Force translation assembly 90a further includes cam plate 92a fixed to support plate 91a by fastening assemblies 93a. Cam plate 92a is oriented parallel to rotating member 80. Pin 94a is secured to rotating member 80 and extends upward into slot 96 formed within cam plate 92a. As rotating member rotates pin 94a translates along slot 96a and translates force translation assembly 90a and, therefore, guide segment 60a accordingly.
As illustrated in
Chain displacement assemblies 120 are supported by system base 54 and include a bracket 122, an actuation device 124 and a biasing mechanism 120 which may take the form of an air cylinder. Chain displacement assemblies 120 operate to disengage drive element 34 from sprocket 80 as described in detail below.
In operation, the guide positioning system of container transport system 20 locates guide segments 60 to a predetermined position within container shape envelope 52. Initially, guide segments 60 are in a home position (
To operate container transport system 20, predetermined positions of guide segments 60 can be input into the control device of actuation system 32. In response, actuation system 32 operates actuator 36 to move drive element 34. Sprockets 80 thereby rotate and cause pins 94 to move guide segments 60. In particular, pins 94 move along slots 96 of cam plates 92 and push guide segments 60 inwardly away from the home position to a predetermined position (
As described above, slots 96 of cam plates 92 can determine the relation between the rotation of sprocket 80 and the displacement of guide segments 60. Therefore, slot 96 can, in part, determine the accuracy of container transport system 20 in positioning guide segments 60. Furthermore, different applications of container transport system 20 may require different levels of accuracy. With cam plates 92 attached to support plates 91 with fastener assemblies 93, cam plates 92 can be readily removed and/or interchanged depending on the particular application of container transport system 20. As such, it should be understood that the cam plates and slots illustrated and described herein are exemplary and can vary according to the principles of the present disclosure.
The predetermined positions of guide segments 60 are within container shape envelope 52, as shown in
During operation of container transport system 20, it may be desirable or necessary to recalibrate container transport system 20. According to the principles of the present disclosure, in order to recalibrate container transport system 20, coupling device 38 disengages drive element 34 and actuator 36, and each of guide assemblies 30 are, in turn, reset so as to locate guide segments 60 in the home positions.
In particular, with drive element 34 disengaged from actuator 36, drive element 34 has enough slack to be disengaged from sprocket 80. As presently preferred, each guide assembly 30 is disengaged in succession. Chain displacement assembly 120 moves drive element 34 away from sprocket 80. For example, as shown in
It is to be understood that guide assembly 30 can be reset in a variety of ways. For example, an operator of container transport line could manually move guide assemblies 30 to as to locate guide segments 60 in the home positions. Additionally, actuator 114 can be coupled to sprocket 80 to move guide assemblies 30 so as to locate guide segments 60 in the home position. With guide segments 60 in the home position, actuation mechanism 124 of chain displacement assembly 120 is disengaged, and biasing mechanism 126 moves drive element 34 back into engagement with sprocket 80. This process can be repeated in succession for each of guide assemblies 30.
With all of guide assemblies 30 reset, actuation system 32 can again be set in correspondence with the home positions of guide segments 60. As a result, container transport system 20 is recalibrated. The guide positioning system of container transport system 20 can be recalibrated automatically in response to an input from a user into the control device of actuation system 32. Moreover, the components of container transport system 20 can be re-engaged and again operated as described above.
Referring to
Guide assembly 30′ includes guide segments 60a, 60b, and a corresponding pair of support structures 62a′, 62b′. As stated above with regard to guide assembly 30, it is to be understood that descriptions of individual components apply to corresponding similar components, that similar components are collectively described, and that a collective description of such components equally applies to each individual component.
As shown in
Referring again to
Force translation assemblies 90′ are supported on rotating member 80′ for co-rotation therewith. Each of rotating members 80′ can be rotatably coupled to system base 54 by a bearing assembly 112. Drive element 34′ is engaged with each of rotating members 80′. Coupling devices 220′ is supported by system base 54 proximate rotating members 80′ and is operable for selectively decoupling force translation assemblies 90 from rotating members 80′. As shown in
In operation, the guide positioning system of container transport system 20 locates guide segments 60 to a predetermined position within container shape envelope 52. Initially, guide segments 60 and actuation system 32 are decoupled from one another. In particular, coupling device 38 is disengaged so that drive element 34′ and actuator 36 are not coupled to one another. As force translation assemblies 90′ are coupled to guide segments 60′ via pins 94′, coupling devices 220′ are operated to decouple force translation assemblies 90′ from rotating members 80′. Biasing devices 174′ urge guide segments 60 to a home position, as shown in
With container transport system 20 calibrated for operation, coupling device 38 couples drive element 34′ to actuator 36, and coupling devices 220′ couples force translation assemblies 90′ for rotation with rotating members 80′. Next, a predetermined position of guide segments 60 is input into the control device of actuation system 32. In response, actuation system 32 operates actuator 36 to move drive element 34′. Force translation assemblies 90′ and rotating members 80′ thereby rotate causing pins 94′ to move guide segments 60. In particular, pins 94′ move along brackets 96′ and push guide segments 60 inwardly away from the home position to a predetermined position within container shape envelope 52, as shown in
As explained above, during operation of container transport system 20, it may be desirable or necessary to recalibrate container transport system 20. According to the principles of the present disclosure, in order to recalibrate container transport system 20, coupling device 38 uncouples drive element 34′ and actuator 36, and coupling device 220′ uncouples force translation assemblies 90′ and rotating members 80′. Therefore, Biasing devices 174′ re-locate guide segments 60 in the home position. Actuation system 32 can again be set in correspondence with the home position of guide segments 60. As a result, container transport system 20 is recalibrated. The guide positioning system of container transport system 20 can be configured to be recalibrated automatically in response to an input from a user into the control device of actuation system 32. The components of container transport system 20 are then reengaged and again operated as described above.
Referring now to
The present disclosure may vary in many ways. A preferred configuration of the container transport system 20 of the present disclosure includes one guide assembly for approximately every five feet of transport line 22. Additionally, a preferred configuration would include multiple actuators 36, the number depending on the length of transport line 22. As presently preferred, a single actuator 36 can be used to separate one hundred feet of transport line 22. Thus, in such a configuration, one drive element 34 and one actuator 36 could operate up to forty guide assemblies 30. Actuators 36 are included which provide a desired accuracy corresponding to the size of container shape envelopes. Suitable actuators 36 may include fluidic muscles, pneumatic motors, hydraulic and pneumatic cylinders stepper motors, servo motors, stepped air cylinders, and servo air cylinders, but it is anticipated that others may be used. Additionally, the control device of actuation system 32 can take a variety of forms well known in the art.
The components of a container transport system according to the principles of the present disclosure can be made of a variety of materials. In a typical embodiment of the present disclosure, the drive elements are flexible. As such, suitable materials for both include roller chains, wire rope and steel cables. It is anticipated that other materials can be used for the drive elements. The guide segments can be shaped to correspond to the path of transport line 22, as shown in
According to the principles of the present disclosure, transport line 22 may take a variety of configurations and paths. Likewise containers 24 can have a variety of shapes and sizes and container shape envelope 52. As such, it is to be understood that the guide segments and actuation systems 32 can be coupled in a variety of ways.
This disclosure is exemplary in nature and, as such, variations which do not depart from the gist of this disclosure are and intended to be within the scope of this disclosure. Such variations are not to be regarded as a departure from the spirit and scope of this disclosure.
This application is a continuation-in-part of U.S. patent application Ser. No. 11/050,278 filed on Feb. 3, 2005. The disclosure of the above application is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | 11050278 | Feb 2005 | US |
Child | 11554339 | Oct 2006 | US |