The present disclosure relates to the field of mining machines and particularly to a trapping shoe for a longwall shearer mining machine.
Conventional longwall shearers include a frame and a pair of cutting assemblies mounted on each end of the frame. Each cutting assembly includes a cutting drum for engaging a mine wall. As the frame traverses a mine frame, the cutting drums cut material from the mine face. In some embodiments, the material is deposited on a conveyor and carried away from the mine face. The shearer includes a trapping shoe and sprocket that engage a rack to guide the machine with respect to the mine wall. During operation, the trapping shoe wears down, resulting in poor engagement between the sprocket and the rack and reducing machine control.
In one aspect, guide shoe for a mining machine includes an elongated shoe body, an insert coupled to the shoe body, and at least one fastener. The shoe body includes a first end, a second end, and a slot extending between the first end and the second end along a slot axis. The shoe body further includes a first wall extending along a first side of the slot and a second wall extending along a second side of the slot. The insert extends along at least a portion of a perimeter of a cross-section of the slot. The insert is positioned between the first wall and the slot axis and between the second wall and the slot axis. The insert includes an end positioned adjacent the first end of the shoe body. The at least one fastener secures the insert against movement relative to the body in a direction parallel to the slot axis. The fastener is oriented in a direction parallel to the slot axis.
In another aspect, a drive mechanism for a mining machine is configured to engage and move the mining machine along a rack. The drive mechanism includes a motor, a gear driven by the motor, and a guide shoe. The gear is configured to engage the rack such that rotation of the gear moves the mining machine along the rack. The guide shoe maintains engagement between the gear and the rack. The guide shoe includes an elongated shoe body, an insert coupled to the shoe body, and at least one fastener. The shoe body includes a first end, a second end, and a slot extending between the first end and the second end along a slot axis. The body further includes a first wall extending along a first side of the slot and a second wall extending along a second side of the slot. The insert extends along at least a portion of a perimeter of a cross-section of the slot. The insert is positioned between the first wall and the slot axis and between the second wall and the slot axis. The insert includes an end positioned adjacent the first end of the shoe body. The at least one fastener secures the insert against movement relative to the body in a direction parallel to the slot axis. The fastener is oriented in a direction parallel to the slot axis.
In yet another aspect, a guide shoe for a mining machine includes an elongated shoe body, a slot, an insert coupled to the shoe body, and a retainer secured to the shoe body. The shoe body includes a first end, a second end, a first wall, and a second wall. The slot extends between the first end and the second end along a slot axis, and the slot extends along the first wall and the second wall. The insert is positioned between the shoe body and the slot axis and extends along at least a portion of a perimeter of a cross-section of the slot. The insert includes an end positioned adjacent the first end of the shoe body. The retainer abuts the end of the insert to secure the insert against movement relative to the shoe body in a direction parallel to the slot axis.
Other aspects will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. Use of “including” and “comprising” and variations thereof as used herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Use of “consisting of” and variations thereof as used herein is meant to encompass only the items listed thereafter and equivalents thereof. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings.
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The slot 138 is generally formed between the base wall 150, the upper wall 154, the lateral guide wall 158, and the hook 162. During operation, the hook 162 is positioned adjacent a lower surface of the rack 82 (
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The first fasteners 214 extend through apertures 226 of the retainer 118 and are secured to the first end 130 of the shoe body 110. The first fasteners 214 are oriented parallel to the slot axis 142. That is, the longitudinal axis of each fastener 214 is oriented in the same direction as the slot axis 142 and the same direction in which the insert 114 is inserted into the slot 138. In the illustrated embodiment, the first fasteners 214 are threaded bolts threaded into holes 234 (
Although the drawings illustrate an insert 114, retainer 118, and cover 122 coupled to the first end 130 of the shoe body 110, it is understood that the guide shoe 90 may include a substantially similar insert, retainer, and cover secured to the second end 134 of the shoe body 110.
By providing a separate retainer 118 to absorb the loads exerted along the slot axis 142 and retain the insert 114, the weight and complexity of the insert 114 (i.e., the replaceable wear component) may be reduced, thereby simplifying the machining/manufacturing process for forming the insert 114. The insert 114 may be manufactured using fewer machining processes, and may be manufactured from a lighter and/or less expensive material. The retainer 118 permits a looser fit between the insert 114 and the shoe body 110, permitting the insert 114 to “float” or move slightly relative to the shoe body 110. The insert 114 is less constrained and is subject to less stress, particularly at the corners.
The insert 114 is a wear element that absorbs wear caused by the sliding and rubbing contact between the shoe 90 and the rack 82, instead of wearing the inner surfaces of the shoe body 110. In some embodiments, the insert 114 may be formed from 8620 steel and hardened by carburization. In other embodiments, another material may be used and/or a different hardening process may be used. In some embodiments, the retainer 118 is formed from steel plate such as A572 or A514.
To replace the insert 114, the frame 14 may be lifted to remove the weight of the machine 10 from the guide shoe 90 and the insert 114. The first fasteners 214 are removed and the retainer 118 is removed. The insert 114 is removed from the slot 138 along the slot axis 142. A replacement insert 114 is then inserted into the slot 138 along the slot axis 142. In the illustrated embodiment, the insert 114 is inserted until the flange 178 engages the countersink 182 and the tabs 202 are positioned within the recesses 206. The retainer 118 and first fasteners 214 are then re-attached to secure the insert 114 to the shoe body 110. If additional room is required to replace the insert 114, the rack 82 can be lifted with the frame 14. The rack 82 can remain in the slot 138 while the insert 114 is replaced.
In a conventional mining machine, it is difficult for an operator to access a guide shoe from the front or the rear of the machine. However, the first fasteners 214 of the guide shoe 90 are accessible from the first end 130 of the shoe 90 and from the end of the machine 10. The retainer 118 and insert 114 can both be removed from the end of the shoe 90 along the axis 142 of the slot 138. That is, the insert 114 can slide to an outboard side of the machine 10 and can be serviced/replaced from the side of the machine 10. The insert 114 is more accessible for service purposes, thereby facilitating removal and replacement of the insert 114. Furthermore, repairing a worn insert 114 only requires lifting the frame 14 enough to remove the weight on the guide shoe 90; the sprocket 78, pin 94, and shoe 90 do not need to be disassembled in order to replace the insert 114. This simpler maintenance process reduces downtime of the machine 10 and the cost of maintenance, and reduces the need for operators to handle the heavy guide shoe 90 and lift replacement shoes over the spill plate 66.
The inserts 114 reduce wear on the shoe body 110 and can be changed more frequently than the shoe body 110. The insert 114 therefore extends the working life of the shoe body 110 and reduces the frequency with which the more expensive shoe body 110 must be replaced. Furthermore, the reduced wear will enable the guide shoe 90 to maintain proper meshing engagement between the sprocket 78 and the rack 82, thereby improving machine 10 control and reducing wear on the sprocket 78.
Also, since the insert 114 is a primary wear component, the guide shoe 90 may be formed from alternative and/or less expensive materials. Conventional guide shoes are formed from hardened high carbon steel to accommodate high wear; however, the shoe 90 may be formed from a less expensive material due to reduced wear on the shoe 90.
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The guide shoe 890 includes an insert 914 including an insert body 970 and a flange 978. Unlike the guide shoe 90, the guide shoe 890 does not include a separate retainer. Rather, the insert 914 is directly coupled to the first end 930 of the shoe body 910. In particular, the flange 978 includes apertures 1028 through which first fasteners 1014 extend. In addition, the insert 914 includes a pilot or ridge 1018 formed between the insert body 970 and a surface of the flange 978 facing toward the shoe body 910. The ridge 1018 is positioned within a complementary shoulder 982 on the opening of the slot 938 proximate the first end 930 of the shoe body 910 to align the insert 914 relative to the slot 938.
Although some aspects of certain embodiments have been described in detail, variations and modifications exist within the scope and spirit of one or more independent aspects as described.
This application claims the benefit of prior-filed, U.S. Provisional Patent Application No. 62/264,988, filed Dec. 9, 2015, the entire contents of which are incorporate herein by reference.
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Number | Date | Country | |
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20170167259 A1 | Jun 2017 | US |
Number | Date | Country | |
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62264988 | Dec 2015 | US |