A typical hydrocarbon well is formed by drilling a wellbore using a rotary drill bit at the end of a drill string. The drill string is progressively assembled by adding segments of tubing at the surface of the wellsite until a desired depth is reached. The wellbore may be drilled along any desired wellbore path with the use of a directional drilling system. The well may therefore include one or more vertical, horizontal, or otherwise deviated borehole sections, to reach a target formation. For example, a well may be drilled with a long, vertical section extending from the surface of the wellsite to a certain vertical depth, before angling sideways to reach the target formation. The drill string may be retrieved, and portions of the wellbore may be reinforced with a metallic casing string cemented in place downhole.
A multilateral well is a well formed with one or more lateral wellbores that branch off another wellbore. To construct a multilateral well, a first wellbore is drilled, and a casing joint is installed at the desired junction location. A deflector is then positioned at the desired junction location along the first wellbore and anchored in place. The deflector is used to guide the milling of a window through the casing of the first wellbore, and to subsequently guide a drill bit through the window to drill the lateral wellbore. The result is a multilateral junction where the two wellbores intersect. The multilateral junction can be reinforced, and the lateral wellbore may be completed for production of hydrocarbons through the lateral wellbore.
These drawings illustrate certain aspects of some of the embodiments of the present disclosure and should not be used to limit or define the method.
The present disclosure is directed to systems and methods for navigating a multilateral wellbore in the vicinity of a multilateral junction. More specifically, the disclosure addresses the challenges of traversing a multilateral junction that has a low-side exit from a primary bore to a lateral bore. Conventionally, the weight of a conventional tubing string would cause the tubing string to veer into the low side exit when attempting to traverse the multilateral junction. One aspect of this disclosure is a buoyant guide sub configured to guide the tubing string across the low-side exit so that the downstream portion of the primary bore remains accessible.
The guide sub may be tripped downhole on a tubing string. The buoyancy of the guide sub is used to bias the guide sub toward a high-side of the primary bore while traversing the multilateral junction, to avoid veering out of the low-side exit into the lateral bore. Once the guide sub has been landed in the downstream portion of the primary bore, the guide sub may be used to guide the rest of the tubular string or a tubular component thereof across the junction. Alternatively, the guide sub may remain in place to serve as a floating conduit for service work in the downstream portion of the main wellbore. With the disclosed systems and methods, the lateral wellbore and the downstream portion of the existing, primary bore therefore remain navigable and serviceable.
A variety of example configurations and features are discussed. Generally, the guide sub may comprise a long tube formed of low-density materials, such as composite tubing. The guide sub may be capped at each end to form a sealed chamber filled with a gas. The gas may be pressurized to offset hydrostatic pressure downhole. The gas may be pre-pressurized above ground, or downhole using a floating piston or other pressure source. The guide sub may also be reinforced with a structural webbing, hollow glass microspheres, a rigid foam core, or a combination thereof. The low-density materials used in the guide sub provide buoyancy to the guide sub while traveling through a well fluid in the vicinity of the multilateral junction. The guide sub may also be formed of dissolvable materials, and/or the ends of the sealed chamber may be burst by applied pressure or drilled to provide through-tube access for subsequent delivery of fluids or tubular components.
The multilateral well 14 includes a main wellbore 30 drilled from a surface 16 of the wellsite 10 and at least one lateral wellbore 40 branching off the main bore 30, which together form a multilateral junction 35 in the drilled formation. The term “primary bore” is broadly used herein to refer to any wellbore intersected by another wellbore (the lateral or “secondary bore”). In this example, the main bore 30 is the primary bore of this multilateral junction 35 and the lateral bore 40 is the secondary bore of the multilateral junction 35. However, the disclosed principles are applicable to any multilateral junction, and is not limited to those involving the main bore drilled from surface.
The wellbore may follow a given wellbore path. In the
For ease of illustration, the low-side exit 36 is drawn facing vertically downward, and the horizontal section 34 is drawn at ninety degrees to the surface (perpendicular to gravitational force). However, a low-side exit may be any exit to a lateral bore along a non-vertical primary bore such that the ordinary weight of heavy tubing might cause a tubing string to veer out the low-side exit into the lateral bore.
Having drilled the multilateral wellbore 14 in the formation, portions of the wellbore may be completed by tripping tubular componentry downhole and installing it on the tubing string 20. For example, the tubing string 20 is shown in
Aspects of this disclosure are useful in both installing the completions and later servicing the well upon completion. The tubing string 20 may be a completions string or a work string for installing or servicing the well. The tubular component 50 carried on the tubing string 20 may include tubular members for lining and reinforcing the main bore 30 and/or lateral bore 40.
The buoyant guide sub 60 in this example comprises a hollow tubular structure, with a tubular wall 62 formed of a low density material, such as fiberglass or carbon fiber. These materials are considerably lower density than most metallic materials used in conventional oilfield tubulars, and the lower density can therefore contribute to producing a relatively lightweight structure as compared with conventional oilfield tubulars. In at least some embodiments, the low density material used in the tubular wall 62 may have a specific gravity of less than 3, whereas most metallic materials used in conventional oilfield tubulars have a specific gravity greater than 7.5. The ends of the tubular wall are initially closed with end caps 66, to define a sealed tubular interior chamber filled with a gas 64. A nose 68 of the buoyant guide sub 60 may have a pointed, tapered, rounded, or otherwise contoured shape to help guide the buoyant guide sub 60 into position when landing in the bore of a completion deflector. The gas within the buoyant guide sub 60 may be pressurized at surface. Alternatively, one of the end caps 66 may be configured as a floating piston axially moveable within the tubular wall 62 may be used to pressurize the gas 64. The end caps 66 could optionally comprise plugs, burst discs, or a dissolvable or degradable material (discussed below), so that flow can be established through the interior of the tubular wall 62 of the buoyant guide sub 60 after traversing the multilateral junction.
In other embodiments, one or more components of the guide sub 60 may be formed of a dissolvable or degradable material to be disintegrated after traversing a multilateral junction, to allow passage of fluid or components across the junction. In one embodiment, the entire guide sub could be degraded after it has guided the tubing string or tubular component in the downstream portion of the main bore. In another example, just the end caps 66 dissolvable or degradable, so that flow can be established through the buoyant guide sub 60 after traversing the multilateral junction. In some configurations a dissolvable metal may be used, such as magnesium alloy or aluminum alloy. In other configurations, a degradable polymer may be used, such as an aliphatic polyester, a thermoplastic epoxy, or a urethane. These are lower density materials than most of the metallic materials used in tubing strings.
In another example, a degradable polymer can be compounded with hollow glass microspheres to further reduce the density. Glass microspheres can have a crush strength greater than the hydrostatic pressure. In one example, a buoyant guide sub 60 constructed from epoxy and glass microspheres may have a specific gravity less than 1 (i.e., would float in ordinary water) and degrade within 2 weeks in salt brine at 150 degrees Celsius. If faster dissolution is desired, then a fluid could be circulated to depth to aid the degradation, such as an acid.
The lightweight tubular structure filled with the gas 64 gives the buoyant guide sub 60 of
The buoyancy of the buoyant guide sub 60 may be proportional to the difference in the total weight per unit volume of the buoyant guide sub 60 and the weight per unit volume of the well fluid 22 in which it is submerged. The well fluid 22 may be, for example, a weighted fluid (“mud”) used to balance pore pressure, a formation fluid, water, or combination thereof. A typical density of the well fluid 22 is equal to or greater than the density of water (i.e., the well fluid may have a specific gravity of greater than 1). Therefore, the guide sub should float in the well fluid so long as the weight per volume of the guide sub is no heavier than water. For a reliable safety margin and increased buoyancy, the buoyant guide sub 60 could be designed to have a buoyancy of less than the specific gravity of water.
The upward bias provided by the buoyancy of the buoyant guide sub 60 may be supplemented using any suitable mechanical spring. For example, one or more optional leaf springs 90 are secured to the buoyant guide sub 60 along the low side of the tubular wall 62. The leaf springs 90 may be angled and/or curved outwardly in a relaxed state, so they flex inwardly when they enter a bore, to bias the guide sub 60 upwardly.
Any of the example structures of
The guide sub 60 may be at least as long as the width of the low-side exit 36, so that the buoyant guide sub 60 may float all the way across the exit 36 and enter the deflector bore 74 before any of the tubing string 20 has entered the portion of the main bore over the low-side exit. A shorter buoyant guide sub 60 may also work, but any non-buoyant portion of the tubing string 20 that passes over the low-side exit 36 before the buoyant guide sub 60 reaches the deflector bore 74 risks weighing down the buoyant guide sub 60 to counter the upward buoyancy provided by the buoyant guide sub 60.
Accordingly, the present disclosure provides various systems and methods for traversing a low-side exit multilateral junction using a tubular guide sub to bias the tubular towards the high-side of the junction when traversing the low-side exit. The methods, systems, compositions, and tools may include any of the various features disclosed herein, including one or more of the following statements.
Statement 1. A method, comprising: advancing a tubing string along a primary wellbore toward a junction having a low-side exit to a secondary wellbore, with a guide sub positioned at a leading end of the tubing string, the guide sub having a buoyancy within a well fluid external to the guide sub; using the buoyancy of the guide sub to bias the guide sub toward a high-side of the primary wellbore while moving the guide sub across the low-side exit to a downstream portion of the primary wellbore; and subsequently using the guide sub to guide a fluid or tubular component between the tubing string and the downstream portion of the primary wellbore across the low-side exit.
Statement 2. The method of Statement 1, further comprising: generating the buoyancy using a tubular chamber filled with a gas; and pressurizing the gas to offset a hydrostatic pressure external to the guide sub.
Statement 3. The method of Statement 1 or 2, further comprising: severing an end wall of the guide sub after moving the guide sub across the low-side exit, to provide through-tube access for the fluid or tubular component across the low-side exit.
Statement 4. The method of any of Statements 1-3, further comprising: supplementing the buoyancy of the guide sub by urging the guide sub upwardly using a mechanical spring on a low side of the guide sub.
Statement 5. The method of any of Statements 1-4, wherein the tubular component comprises a tubular leg of a multi-bore junction assembly, and the guide sub guides the tubular leg across the low-side exit into the bore of a completion deflector.
Statement 6. The method of any of Statements 1-5, wherein the guide sub is configured to guide the tubular component across the low-side exit through an interior of the buoyant guide sub.
Statement 7. The method of any of Statements 1-6, wherein the guide sub is configured to guide the tubular component across the low-side exit along an exterior of the buoyant guide sub.
Statement 8. The method of any of Statements 1-7, further comprising: dissolving at least a portion of the guide sub before guiding the fluid or tubular component across the low-side exit.
Statement 9. The method of any of Statements 1-8, further comprising: performing a service operation in the downstream portion of the primary wellbore, the service operation comprising flowing a working fluid from the tubing string and through the guide sub into the downstream portion of the primary wellbore.
Statement 10. A system for traversing a multilateral junction having a low-side exit from a primary wellbore to a secondary wellbore, the system comprising: a tubular string for lowering from a surface of a wellsite into the primary wellbore of the multilateral well toward the multilateral junction; and a guide sub coupled to the tubular string, the guide sub having a buoyancy to bias the guide sub toward a high side of the primary wellbore when traversing the low-side exit; and wherein the guide sub is configured for guiding a fluid or a tubular component of the tubular string across the low side exit after the guide sub has traversed the low-side exit.
Statement 11. The system of Statement 10, wherein the guide sub comprises an elongate composite tube having a specific gravity of less than 3, the elongate composite tube enclosing a pressurized gas to offset hydrostatic pressure.
Statement 12. The system of any of Statements 10-11, wherein ends of the elongate tube are severable by dissolving, drilling, or pressure bursting after the guide sub has traversed the low-side exit to provide through-tube access for the fluid or the tubular component.
Statement 13. The system of any of Statements 10-12, wherein the buoyant guide sub has a length spanning the low-side exit of the multilateral junction.
Statement 14. The system of any of Statements 10-13, wherein the tubular component to be guided by the guide sub across the low-side exit comprises a tubular leg of a multi-bore junction assembly.
Statement 15. The system of Statement 14, further comprising: a completion deflector landed in the downstream portion of the primary wellbore, the completion deflector comprising a deflector surface and a bore through the deflector surface sized for receiving the guide sub followed by the tubular leg of the multi-bore junction assembly.
Statement 16. The system of any of Statements 10-14, wherein at least a portion of the guide sub is formed of a degradable or dissolvable material.
Statement 17. The system of any of Statements 10-16, wherein the guide sub comprises a degradable polymer having a specific gravity of less than 1 compounded with hollow glass microspheres having a crush strength greater than the hydrostatic pressure, wherein the degradable polymer is degradable within 2 weeks in salt brine at 150 degrees Celsius.
Statement 18. The system of any of Statements 10-17, wherein the guide sub further comprises a rigid internal web reinforcing a composite outer tubular structure.
Statement 19. The system of any of Statements 10-18, further comprising: a mechanical spring secured to the buoyant guide sub to bias the guide sub upwardly against the primary wellbore.
Statement 20. A method for completing a multilateral junction, comprising: securing a tubular completion component to a tubing string, the tubular completion component including a primary bore leg and a secondary bore leg; securing a buoyant guide sub to the primary bore leg of the tubular completion tool, the buoyant guide sub having a weight per volume of less than a downhole fluid in the vicinity of the multilateral junction; and lowering the tubing string, with the tubular completion tool and the guide sub, into a multilateral well to a multilateral junction having a low-side exit to a secondary wellbore; moving the secondary bore leg into the secondary wellbore; moving the guide sub across the low-side exit and into a downstream portion of the primary wellbore while using the buoyancy of the guide sub to bias the guide sub toward a high-side of the primary wellbore; and using the guide sub to guide the primary bore leg across the low-side exit and into the primary bore.
Therefore, the present embodiments are well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the present embodiments may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Although individual embodiments are discussed, all combinations of each embodiment are contemplated and covered by the disclosure. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. It is therefore evident that the particular illustrative embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the present disclosure.