This disclosure relates to a guide track system and components thereof. More particularly, this disclosure relates to a guide track system and components thereof used, for example, in connection with track-mounted ladder systems.
It is well known to mount a ladder to one or more guide track systems to thereby allow for the movement of the ladder in one or more directions. Common examples of where such track-mounted ladders may find application include libraries, stock rooms, warehouses, and the like where there are one or more relatively long and high storage racks or shelving units. Often times these types of ladder systems require relatively long runs of guide track upon which the ladder is mounted and along which it is configured to travel, to allow for access to different areas of the storage racks or shelving units.
The guide track system, or in an example wherein the are two guide tracks (i.e., dual-track system), the guide track systems, may comprise, for example, a guide track formed of a plurality of guide track pieces such as, for example, electric resistance weld (ERW) tubing, or open seam tubing. The guide track, and the constituent pieces thereof, in particular, are typically mounted or affixed to the storage racks or shelving units. This can be accomplished in a number of ways. For example, one common mounting technique is to provide a mounting bracket configured to mount a piece of the guide track to a support structure, such as, for example, a vertical member or upright of the storage rack or shelving unit, and to also provide a plurality of dowels separate and distinct from the mounting bracket, to join adjacent guide track pieces together.
Conventional techniques, such as that described above, are not without their drawbacks, however. For example, because the dowels and the mounting brackets are separate and distinct from each other, every piece of track must be supported by an individual mounting bracket, which results in the increase in both the number of components, the installation time, and the cost of the installation and the ladder system itself. Similarly, for purposes of robustness and safety, the dowels cannot be placed within a given distance (e.g., six inches) from the mounting brackets, which results in the layout and installation being more expensive, time consuming, and complex due to, for example, required in-field cutting of the track pieces. Further, in dual-track systems, the dowel placements along the respective guide tracks have to be staggered in order to sufficiently meet the load capacity of the ladder system, which also results in the layout and installation being more expensive, time consuming, and complex due to, for example, required in-field cutting of the track pieces.
Therefore, there is a need for a bracket assembly for supporting guide tracks that will minimize and/or eliminate one or more of the above-identified deficiencies.
One aspect of the present invention is directed to a bracket assembly for supporting guide tracks. The bracket assembly, in accordance with present teachings, comprises a mounting featuring configured to be mounted to a support structure. The bracket assembly further comprises a guide track supporting feature connected to said mounting feature and configured to support a portion of the guide track mounted thereon. The guide track supporting feature comprises a body having a first end, a second end, and a longitudinal axis extending through the first and second ends, wherein the first end is configured to be coupled with an end of a first piece of the guide track, and the second end is configured to be coupled with an end of a second piece of the guide track.
In an exemplary embodiment, the mounting feature has a vertical portion configured to be mounted to the support structure, and a horizontal portion having a proximal end and a distal end. In an exemplary embodiment, the horizontal portion is connected at the proximal end thereof to the vertical portion of the mounting feature.
In accordance with another aspect of the invention, a guide track system is provided. In accordance with the present teachings, the system comprises a first guide track piece, a second guide track piece, and a bracket assembly configured to support the first and second guide track pieces. The bracket assembly comprises a mounting feature configured to be mounted to a support structure, and a guide track supporting feature connected to the mounting feature and configured to support a portion of the guide track mounted thereon. The guide track supporting feature, in turn, comprises a body having a first end, a second end, and a longitudinal axis extending through the first and second ends, wherein the first end is configured to be coupled with an end of the first guide track piece, and the second end is configured to be coupled with an end of the second guide track piece.
Further features and advantages of the present invention, including the constituent components thereof, will become more apparent to those skilled in the art after a review of the invention as it is shown in the accompanying drawings and detailed description.
Referring now to the drawings wherein like reference numerals are used to identify identical components in the various views,
The guide track system 12 is configured to be mounted to a support structure 16, such as, for example, and without limitation, a wall, a storage rack, or a shelving unit illustrated, for example, in
With reference to
In an exemplary embodiment, the guide track pieces 24 comprise hollow pieces formed of a metallic material, such as, for example and without limitation, electric resistance weld (ERW) tubing or open seam tubing formed of steel or stainless steel, both of which are well known in the art. However, in other exemplary embodiments that remain within the spirit and scope of the present disclosure, the guide track pieces 24 may be formed of other types of metal or materials other than metal, such as, for example, certain polymeric materials known in the art. Further, the guide track pieces 24 may have any number of cross-sectional shapes, such as, for example and without limitation, circular, oval, and polygonal. Accordingly, present disclosure is not limited to any particular type or cross-sectional shape of guide track pieces. As will be described in great detail below, the bracket assemblies 22 are each configured to mount one or more of the guide track pieces 24 to the support structure 16, and may also be configured to join adjacent guide track pieces 24 together.
With reference to
In an exemplary embodiment, the mounting feature 28 comprises a flange or mounting plate configured to allow for the bracket assembly 22 to be mounted to the support structure 16. For example, and as illustrated in
In an exemplary embodiment, the vertical portion 32 comprises one or more apertures 34 therein configured to receive mechanical fasteners so as to allow the mounting feature 28 to be affixed or mounted to the support structure 16. More particularly, to mount the mounting feature 28, the aperture(s) 34 is/are aligned with corresponding aperture(s) in the support structure 16 (e.g., the upright or vertical member 18 or horizontal surface 20), and then a mechanical fastener (not shown), such as, for example and without limitation, a screw, bolt, pin, or the like, is inserted therethrough. In another exemplary embodiment, rather than the vertical portion 32 of the mounting feature 28 comprising apertures 34, the vertical portion 32 includes one or more hooks disposed thereon that are configured to be inserted into complementary slots in the support structure 16. Accordingly, any number of mounting techniques well known in the art may be used to affix or mount the mounting feature 28 to the support structure 16, all of which remain within the spirit and scope of the present disclosure.
In addition to the vertical portion 32, in an exemplary embodiment, the mounting feature 28 further comprises a horizontal portion 36 having a proximal end 38 and a distal end 40 (best shown in
As briefly described above, and with continued reference to
The first and second ends 44, 46 of the body 42 of the guide track supporting feature 30 may have a number of cross-sectional shapes and may be configured to be coupled with the guide track pieces 24 in a number of ways. For example, in an exemplary embodiment, the first and second ends 44, 46 are configured to be inserted into openings 50 in the ends of the respective guide track pieces 241, 242. In such an embodiment, the cross-sectional shape of the ends 44, 46 would match the shape of the openings 50 in the ends of the guide track pieces 241, 242. Accordingly, if the openings 50 in the guide track pieces 241, 242 are circular in shape, the cross-sectional shape of the ends 44, 46 would be circular. Similarly, if the openings 50 in the guide track pieces 241, 242 are square in shape, the cross-sectional shape of the ends 44, 46 would likewise be square, and so on.
In another exemplary embodiment, rather than the ends 44, 46 being configured to be inserted into openings 50 in the guide track pieces 241, 242, the ends 44, 46 each have a bore 52 therein, each of which is configured to receive the end of a respective guide track piece 24. In an exemplary embodiment, the bores 56 are blind bores. However, in another exemplary embodiment, the body 42 of the guide track supporting feature 30 may have a through-bore extending through both the first and second ends 44, 46 of the body 42, and in such an embodiment, the through-bore comprises the bores 52 in the ends 44, 46. As with the embodiment described above, the cross-sectional shapes of the bores 52 would match the cross-sectional shapes of the ends of the respective guide track pieces 241, 242 that are configured to be inserted into the bores 52. Accordingly, if the ends of the guide track pieces 241, 242 have a circular cross-sectional shape, then the cross-sectional shape of the bores 52 would be circular. Similarly, if the ends of the guide track pieces 241, 242 are square in cross-sectional shape, then the cross-sectional shape of the bores 52 would likewise be square, and so on.
As briefly described above, in an embodiment wherein the mounting feature 28 is coupled with or affixed to the guide track supporting feature 30. In such an embodiment, the mounting feature 28 is coupled to the guide track supporting feature 30 at one or more points along the length of the guide track supporting feature 30, and may be coupled or affixed using techniques well known in the art, such as, for example, welding, brazing, and the like. In an exemplary embodiment wherein the mounting feature 28 comprises a horizontal portion 36, the horizontal portion 36 may be coupled with or affixed to the guide track supporting feature 30. In the exemplary embodiment illustrated in
With reference to
The bracket assembly 22, and the constituent components thereof, in particular, may be formed using a number of techniques and constructed of any number of materials. For example, the bracket assembly 22 may be formed using a molding, casting, forging, extrusion, or other like or known techniques or processes. Further, the entire assembly 22 may be formed of a metallic material (e.g., steel or stainless steel), or a polymeric material. Alternatively, the bracket assembly 22 may be formed of a combination of metallic and polymeric materials such that certain portions of the bracket assembly 22 may be formed of metal, while other portions may be formed of a polymeric material. Accordingly, the construction of the bracket assembly 22 is not limited to any one particular type of material, but rather may be formed of different types of materials and combinations of materials, each of which remain within the spirit and scope of the present disclosure.
With reference to
In an exemplary embodiment, the guide track pieces 124 comprise hollow pieces formed of a metallic material, such as, for example and without limitation, open seam tubing formed of steel or stainless steel, which is well known in the art. However, in other exemplary embodiments that remain within the spirit and scope of the present disclosure, the guide track pieces 124 may be formed of other types of metal or materials other than metal, such as, for example, certain polymeric materials known in the art. Further, the guide track pieces 124 may have any number of cross-sectional shapes, such as, for example and without limitation, circular, oval, and polygonal. Accordingly, the present disclosure is not limited to any particular type or cross-sectional shape of guide track pieces. As will be described in great detail below, the bracket assemblies 122 of the guide track system 112 are each configured to mount one or more of the guide track pieces 124 of the guide track 126 to the support structure 116, and may also be configured to join adjacent guide track pieces 124 together.
With continued reference to
In an exemplary embodiment, and as with the embodiment illustrated in
In an exemplary embodiment, the vertical portion 132 comprises one or more apertures 134 therein configured to receive mechanical fasteners so as to allow the mounting feature 128 to be affixed or mounted to the support structure 116. More particularly, to mount the mounting feature 128, the aperture(s) 134 is/are aligned with corresponding aperture(s) in the support structure 116 (e.g., an upright or vertical member 118 or horizontal surface 120 thereof), and then a mechanical fastener (not shown), such as, for example and without limitation, a screw, bolt, pin, or the like, is inserted therethrough. In another exemplary embodiment, rather than the vertical portion 132 of the mounting feature 128 comprising apertures 134, the vertical portion 132 includes one or more hooks disposed thereon that are configured to be inserted into complementary slots in the support structure 116. Accordingly, any number of mounting techniques that are well known in the art may be used to affix or mount the mounting feature 128 to the support structure 116, all of which remain within the spirit and scope of the present disclosure.
In addition to the vertical portion 132, in an exemplary embodiment, the mounting feature 128 further comprises a horizontal portion 136 having a proximal end 138 and a distal end 140. The horizontal portion 136 is connected at the proximal end 138 to the vertical portion 132, and at the distal end 140 to the guide track supporting feature 130. The horizontal portion 136 may be integral with the vertical portion 132, or may be affixed thereto using conventional techniques, such as, for example, welding, brazing, and other like techniques. Similarly, the horizontal portion 136 may be integral with the guide track supporting feature 130 or may be coupled with or affixed thereto using conventional techniques, including those identified above. Among other things, the horizontal portion 136 is configured to provide space between the support structure 116 and the guide track 126 of the guide track system 112. It will be appreciated that in an embodiment wherein the mounting feature 128 does not include a horizontal portion, such as horizontal portion 136, the guide track supporting feature 130 would be integral with or coupled/affixed to another portion of the mounting feature 128, such as, for example and without limitation, the vertical portion 132 thereof.
As briefly described above, and with continued reference to
With reference to
As with the guide track pieces 24 in the embodiment described above and illustrated in
The bracket assembly 122, and the constituent components thereof, in particular, may be formed using one or more techniques/processes, and constructed of any number of materials. For example, the bracket assembly 122 may be formed using molding, casting, forging, welding, extrusion, or other like and/or known techniques or processes. Further, the entire assembly 122 may be formed of a metallic material (e.g., steel or stainless steel) or a polymeric material. Alternatively, the bracket assembly 122 may be formed of a combination of metallic and polymeric materials such that certain portions of the bracket assembly 122 may be formed of metal, while other portions may be formed of a polymeric material. Accordingly, the construction of the bracket assembly 122 is not limited to any one particular type of material, but rather may be formed of different types of materials and combinations of materials, each of which remain within the spirit and scope of the present disclosure.
Although only certain embodiments have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the scope of this disclosure. Additionally, any and all directional references (e.g., front, back, top, bottom, up, down, left, right) are only used for identification purposes to aid the reader's understanding of the present invention, and do not create limitations, particularly as to the position, orientation, or use of the invention. Joinder references (e.g., attached, affixed, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected/coupled and in fixed relation to each other. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the invention as defined in the appended claims.
This application claims the benefit of U.S. Provisional Application Ser. No. 61/347,414 entitled “ERW Tube Track Support System,” which was filed on May 22, 2010, and U.S. Provisional Application Ser. No. 61/347,416 entitled “Open Seam Tube Track Support System,” which was filed on May 22, 2010, both of which are hereby incorporated by reference in their entireties.
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