An embodiment of the present invention relates to a guide vane and a fluid machine.
A turbine such as a Francis turbine or an axial turbine or a pump turbine is mentioned as a example of a fluid machine. Here, the Francis turbine which is used in a typical fluid machine will be exemplarily described.
In the Francis turbine, water flows from an upper reservoir into a spiral casing through an iron pipe. Then, the water that has entered the casing is guided into a runner through a flow channel defined by stay vanes and guide vanes. The runner is driven to be rotated by the flowing water guided into the runner, whereby the pressure energy of the flowing water is converted into rotational energy. The runner being driven to rotate drives a generator coupled to the runner by way of a primary shaft, whereby electric power is generated. The flowing water used to drive to rotate the runner is discharged into a lower reservoir (or a tail race) through an draft tube.
The guide vanes are provided on an outer circumferential side of the runner and are disposed at equal intervals in a circumferential direction that is centered at a runner rotation axis. A link mechanism is coupled to each guide vane, so that the guide vane can be rotated about the guide vane rotation axis. The guide vane can rotate from a fully closed state to a maximum opening that is permissible in the link mechanism. Rotating the guide vane to a desired opening allows an amount of water matching a desired generation amount of electric power to be supplied to the runner.
Here,
As described above, the guide vane 51 rotates about its guide vane rotation axis, whereby the opening of the guide vane 51 is controlled. For example, the opening of the guide vane 51 decreases as
To deal with the problem, the vane surface of the guide vane is normally formed to be convex (or straight) with respect to the surface of flowing water, when seen in a section which is perpendicular to the guide vane rotation axis. The vane surface of the guide vane is designed to have no concavity on it. This is because when the vane surface is formed to have a concavity on it, the flow channel defined between the guide vanes is expanded, whereby a boundary layer is developed or the flow rate is decreased near the vane surface of the guide vane to thereby generate a flow separation.
However, when the runner side vane surface provided on the runner side of the guide vane and the stay vane side vane surface provided on the stay vane side of the guide vane are both formed to be convex as a whole, the resulting flow channel defined by such guide vanes comes to have a complex configuration, whereby the flow velocity is increased locally from time to time. An increase in flow velocity like this causes a problem in which the friction loss is increased.
A guide vane described in in the following embodiments is a guide vane provided on an outer circumferential side of a runner of a fluid machine and configured to rotate about a guide vane rotation axis to thereby control a flow rate of water flowing into the runner. In a section perpendicular to the guide vane rotation axis, a curvature of a contour line forming a runner side vane surface of the guide vane is referred to as a positive curvature when the contour line is formed to be convex, while a curvature of the contour line is referred to a negative curvature when the contour is formed to be concave. Then, a negative curvature portion is provided on the runner side vane surface where the curvature of the contour line is negative. The negative curvature portion is formed from the upper end portion to the lower end portion of the runner side vane surface.
A fluid machine described in the embodiments includes a runner and the guide vane provided on an outer circumferential side of the runner.
Hereinafter, guide vanes and fluid machines according to embodiments of the invention will be described with reference to drawings.
Referring to
As
The stay vanes 3 are provided at certain intervals in a circumferential direction (refer to
The guide vanes 4 are provided at certain intervals in the circumferential direction (refer to
The guide vanes 4 are provided on an outer circumferential surface of the runner 5, whereby a flow rate of water into the runner 5 can be controlled. Each guide vane 4 is configured to rotate abut a guide vane rotation axis Y extending substantially parallel to a runner rotation axis X, which will be described later. A guide vane system 11 is made up of the plurality of guide vanes 4 described heretofore. That is, the guide vane system 11 has the plurality of guide vanes 4, a guide vane driver 12 configured to rotate the guide vanes 4 about the corresponding vane rotating axes Y, a link mechanism (not shown) configured to connect the individual guide vanes 4 with the guide vane driver 12. By adopting the configuration of the guide vane system 11, the guide vanes 4 rotate in an interlocked fashion, whereby a flow channel area (a guide vane opening) between the guide vanes 4 can be controlled. Thus, the flow rate of water to the runner 5 disposed downstream can be controlled so as to control the output of generated electric power of the generator 7, which will be described later.
As
The runner 5 is coupled to a generator 7 via the primary shaft 6. This generator 7 is configured to generate electric power while the Francis turbine 1 is in operation.
An draft tube 8 is provided on a downstream side of the runner 5. This draft tube 8 is connected to a lower reservoir (or a tail race), not shown, so that water used to drive to rotate the runner 5 is discharged to the lower reservoir through the draft tube 8.
With the Francis turbine 1 configured as a pump turbine, the generator 7 drives to rotate the runner 5 as a motor while the Francis turbine 1 is operating as a pump (to pump up water). This pumps up water remaining in the draft tube 8. Water pumped up by the runner 5 flows into the casing 2 through between the guide vanes 4 and the stay vanes 3 and is then discharged from the casing 2 into the upper reservoir through the iron pipe.
Next, referring to
As
As
For the sake of clarifying the illustration in
The negative curvature portion 30 is formed to extend from an upper end portion 26 (an end portion facing the upper cover 9, refer to
As
Next, the function of the embodiment configured as described heretofore will be described.
When the Francis turbine 1 according to the embodiment is operated as a turbine, water flows into the casing 2 from the upper reservoir through the iron pipe. The water that has flowed into the casing 2 flows into the runner 5 by way of the flow channels defined by the stay vanes 3 and the guide vanes 4. Then, the runner 5 is driven to rotate by the water that has flowed into the runner 5. This drives the generator 7 coupled to the runner 5 to generate electric power. The water that has flowed into the runner 5 then passes through the draft tube 8 from the runner 5 to be discharged into the lower reservoir (or a tail race).
While the Francis turbine 1 is kept rotating as a turbine, water flowing out of the flow channels defined by the stay vanes 3 flows into the flow channels defined by the guide vanes 4.
Here, in a general guide vane, as
The flow channel defined by a pair of guide vanes 4 which lie adjacent to each other comes to have a complex shape, which may cause an increase in flow velocity locally from time to time. For example, as
Then, according to the guide vane 4 of this embodiment, as
In this way, according to this embodiment, the negative curvature portion 30 is provided on the runner side vane surface 23 of the guide vane 4, and in this negative curvature portion 30, the curvature of the contour line 25 of the runner side vane surface 23 becomes negative in the section perpendicular to the guide vane rotation axis Y. This can mitigate the local increase in flow velocity of water in the flow channels defined by the guide vanes 4, whereby an increase in friction loss can be suppressed. This can increase the efficiency of the Francis turbine 1.
In addition, according to this embodiment, the negative curvature portion 30 is formed on the full length of the runner side vane surface 23 from the upper end portion 26 to the lower end portion 27. This can mitigate the local increase in flow velocity of water in each position in the up-and-down direction, whereby the increase in friction loss can be suppressed much more.
According to this embodiment, the inlet non-negative curvature portion 31 is provided at the portion of the runner side vane surface 23 which lies closer to the inlet end 21 of the guide vane 4 than the negative curvature portion 30, and in this inlet non-negative curvature portion 31, the curvature of the contour line 25 becomes zero or larger. This can avoid a risk of the curvature of the contour line 25 becoming negative near the inlet end 21. Here, water flowing to the guide vane 4 comes to collide with the portion of the guide vane 4 which lies near the inlet end 21, and this portion functions to cause the water colliding with the portion to flow around it to the runner side vane surface 23 and the stay vane side vane surface 24. Water comes flowing to collide with this portion from various directions depending on the opening of the guide vane 4. Thus, it is possible to prevent the occurrence of a flow separation near the inlet end 21 by avoiding the formation of the negative curvature portion 30 near the inlet end 21. This increases the efficiency of the Francis turbine 1 much more.
According to this embodiment, the outlet non-negative curvature portion 32 is provided at the portion of the runner side vane surface 23 which lies closer to the outlet end 22 of the guide vane 4 than the negative curvature portion 30. In this outlet non-negative curvature portion 32, the curvature of the contour line 25 is zero or larger. This can avoid a risk of the negative curvature portion 30 being formed near the outlet end 22.
Here, in the event that the thickness (a dimension perpendicular to the flow of water) of the guide vane 4 is large near the outlet end 22 of the guide vane 4, an wake flow, which is a low flow velocity area formed on a downstream side of the outlet end 22, becomes large. In this case, since a loss produced by a mixture of the wake flow and a main flow is increased, the thickness of the guide vane 4 near the outlet end 22 thereof is set at a small value within a range that can ensure the strength thereof. Due to this, in the event that the negative curvature portion 30 is provided on the runner side vane surface 23 at a relatively thin portion of the guide vane 4, the stay vane side vane surface 24 comes to expand towards the outer circumferential side of the guide vane 4 (refer to FIG. 13), and the degree of convexity is increased (an absolute value of the positive curvature is increased). In this case, a boundary layer is developed near the stay vane side vane surface 24, whereby the width of the wake flow can be increased. Additionally, it is considered that water does not flow along the stay vane side vane surface 24, producing a flow separation.
In contrast with this, according to the embodiment, the negative curvature portion 30 can be prevented from being formed near the outlet end 22, and this can prevent the thickness of the guide vane 4 at the outlet end 22 being increased, whereby the wake flow can be prevented from being developed further. Additionally, the stay vane side vane surface 24 can be prevented from expanding towards the outer circumferential side near the outlet end 22 whose thickness is small. This can prevent the occurrence a flow separation near the outlet end 22, whereby the efficiency of the Francis turbine 1 can be enhanced much more.
Next, referring to
As
In this embodiment, a negative curvature portion 30 is disposed on the runner side vane surface 23 at a portion of the guide vane 4 which lies closer to the outlet end 22 than the contact point 28 with which the other guide vane 4 comes into contact when the guide vanes 4 are fully closed.
To be more specific, in a section perpendicular to a guide vane rotation axis Y, a length from an inlet end 21 to the contact point 28 along a contour line 25 is referred to Ls (refer to
Ls/L0<L/L0.
In other words, a range of L which satisfies L/L0≤Ls/L0 is made up of an inlet non-negative curvature portion 31. The negative curvature portion 30 is not formed in this range. The inlet non-negative curvature portion 31 may be formed continuously even in the range of L which satisfies Ls/L0<L/L0.
Here, as an example, the contact point 28 lies within a range:
In this way, according to this embodiment, in the section perpendicular to the guide vane rotation axis Y, the negative curvature portion 30 is disposed at the portion on the runner side vane surface 23 which lies closer to the outlet end 22 than the contact point 28 which contacts another guide vane 4 when the guide vanes 4 are fully closed. This enables the range from the inlet end 21 to the contact point 28 to be made up of the inlet non-negative curvature portion 31, and the formation of the negative curvature portion 30 within that range can be avoided. Here, water flowing to the guide vane 4 comes to collide with a portion of the guide vane 4 which extends from the inlet end 21 to the contact point 28 to thereby be caused to flow around it towards the runner side vane surface 23 and the stay vane side vane surface 24. Water flows to collide with this portion from various directions depending on the opening of the guide vane 4. This can eliminate a risk of the negative curvature portion 30 being formed within the range from the inlet end 21 to the contact point 28, whereby a flow separation can be prevented from occurring within that range. As a result, the efficiency of a Francis turbine 1 can be enhanced much more.
Next, referring to
In the third embodiment illustrated in
As
In the embodiment illustrated in
As
Thus, according to this embodiment, the second curvature maximum value of the negative curvature portion 30B in the second section which lies below the first section is larger than the first curvature maximum value of the negative curvature portion 30A in the first section. This can make the absolute value of the curvature of the negative curvature portion 30 become larger at a portion near the lower end portion 27 of the guide vane 4 where the flow velocity of water tends to be increased. This can enhance effectively the mitigation of the increase in flow velocity by the negative curvature portion 30. This can suppress an increase in friction loss much more, whereby the efficiency of the Francis turbine 1 can be enhanced much more.
Next, referring to
As
As
L/L0≤0.8.
In other words, the range of L which satisfies 0.8<L/L0 is made up of an outlet non-negative curvature portion 32. No negative curvature portion 30 is formed within this range. As
On the other hand, a range of L which satisfies L/L0≤Ls/L0 is made up of an inlet non-negative curvature portion 31. However, this inlet non-negative curvature portion 31 may be formed continuously even in a range of L which satisfies Ls/L0<L/L0, as
Here, in the event that the thickness (a dimension perpendicular to the flow of water) of the guide vane 4 is large near an outlet end 22 of the guide vane 4, an wake flow, which is a low flow velocity area formed on a downstream side of the outlet end 22, becomes large. In this case, since a loss produced by a mixture of the wake flow and a main flow is increased, the thickness of the guide vane 4 near the outlet end 22 thereof is designed to be a small value within a range that can ensure the strength thereof. Due to this, in the event that the negative curvature portion 30 is provided on a runner side vane surface 23 at a relatively thin portion of the guide vane 4, as
In contrast with this, according to the embodiment, the range of L which satisfies 0.8<L/L0 is made up of the outlet non-negative curvature portion 32. This can eliminate a risk of the negative curvature portion 30 being formed in this range. This can prevent the increase of the wake flow, whereby a flow separation can be prevented from occurring near the stay vane side vane surface 24. As a result of this, the efficiency of a Francis turbine 1 can be enhanced much more.
According to this embodiment that has been described heretofore, a local increase in flow velocity of water can be mitigated, thereby making it possible to suppress an increase in friction loss.
While the embodiments of the invention have been described heretofore, these embodiments are described as examples of the invention, and hence, there is no intention to limit the scope of the invention by those embodiments. These novel embodiments can be carried out in other various forms, and various omissions, replacements and modifications can be made to those embodiments without departing from the spirit and scope of the invention. The resulting embodiments and modifications are to be incorporated in the spirit and scope of the invention, and are also to be incorporated in the scope of inventions claimed for patent under accompanying claims and equivalents thereof. Needless to say, it is also possible to combine these embodiments partially as required within the spirit and scope of the invention.
Although the Francis turbine is described as representing the example of the fluid machine of the invention in the embodiments described above, the invention is not limited thereto, and hence, the guide vane and the fluid machine of the invention can also be applied to fluid machines other than the Francis turbine.
Number | Date | Country | Kind |
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JP2017-216737 | Nov 2017 | JP | national |
This application is a division of U.S. application Ser. No. 16/181,521, filed Nov. 6, 2018, which is based upon and claims the benefit of priority from Japanese Patent Application No. 2017-216737, filed Nov. 9, 2017; the entire contents of which are incorporated herein by reference.
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Number | Date | Country | |
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20210140332 A1 | May 2021 | US |
Number | Date | Country | |
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Parent | 16181521 | Nov 2018 | US |
Child | 17152198 | US |