The invention first relates to a lever linkage for rotationally fixed connection of a guide vane to a lever of a guide vane adjusting device of a turbomachine, wherein the guide vane has a vane shaft that extends along a vertical axis. In addition, the invention comprises a turbomachine with a plurality of lever linkages for producing a rotationally fixed coupling of the guide vanes to a guide vane adjusting device.
Compressors in axial turbomachines, such as, for example, in aircraft engines, comprise, as a rule, a guide vane adjusting device in the region of the front compressor stages or in the high-pressure compressor. By way of the guide vane adjusting device, the guide vanes of the relevant guide vane row are adjusted around their vertical axis depending on the rotational speed, so that an absolute outflow angle of the guide wheel can be changed. In this way, it is possible to prevent a flow stall when the turbomachine is started up or when it is operated at low rotational speeds. A stage load is reduced. Alternatively, a flow stall could also be realized by an adjustment of the rotating blades of the compressor stages, but this is substantially more complicated in technical terms, so that the adjustment of the guide vanes has prevailed.
The adjustment of the guide vanes of a guide vane row conventionally occurs mechanically through actuation of an actuating drive. The actuating drive acts on the respective guide vanes, as a rule, by way of an adjusting ring and, in each case, by means of a lever. The adjusting ring is arranged outside of the turbomachine and, as viewed in the direction of flow, is usually positioned behind and coaxial to the guide vane row. It can rotate in the peripheral direction and it can be shifted in the axial direction of the turbomachine. In the case of a plurality of compressor stages that are to be adjusted, the adjusting rings are actuated simultaneously by way of an actuating lever of the actuating drive that is mounted rotatably at the compressor housing and extends in the axial direction of the turbomachine and is connected to the respective adjusting rings.
In the case of known guide vane adjusting devices, the lever is inserted in the radial direction of the turbomachine onto a vane shaft that extends in the vertical direction of the guide vane. Afterwards, as a rule, the lever is fixed in place at a small-surface contact region of the vane shaft in a form-fitting manner and secured by means of a screw connection. The screw connection can be made through an inner thread or through an outer thread. This kind of lever linkage necessitates a sufficiently thick vane shaft for the shaping of the contact surfaces. Because the form-fitting connection is realized, in each case, only at the terminal end and with relatively small contact surfaces, locally higher mechanical stresses, among other things, can result.
An object of the invention is to specify a lever linkage of a guide vane adjusting device of a turbomachine for producing a rotationally fixed connection between a guide vane and a lever that avoids the previously mentioned drawbacks. In addition, an object of the invention is to specify a turbomachine comprising lever linkages according to the invention.
The object is achieved, first of all, by a lever linkage having the features of the present invention.
In a lever linkage for the rotationally fixed connection of a guide vane to a lever of a guide vane adjusting device of a turbomachine, wherein the guide vane has a vane shaft extending along a vertical axis, the lever is formed in one piece at a radially outer end of an essentially hollow cylindrical clamping sleeve, which surrounds the vane shaft coaxially in sections, and the vane shaft and the clamping sleeve are coupled via a longitudinal side form-fitting connection or a front-end form-fitting connection, and the vane shaft can be clamped with the clamping sleeve along the vertical axis by means of a fastening element, in particular a threaded nut.
A separation of the force flows is thereby obtained, because the vane shaft is essentially subjected only to tensile forces and the clamping sleeve is subjected, at least essentially, only to bending torques by means of the lever, which is formed integrally on it, when the guide vane is adjusted. In comparison to a conventional lever linkage, the risk of creating locally increased mechanical stresses is diminished and, overall, a more uniform load distribution is achieved. The longitudinal side form-fitting connection also extends parallel to the vertical axis of the vane shaft. The threaded nut is usually self-locking in design. Instead of a threaded nut, it is possible, for example, to utilize a threaded bolt as a clamping or fastening element.
Preferably, the clamping sleeve has a collar for radial positional securing of the guide vane in a housing of the turbomachine, with a defined gap being created between the collar and the housing. In consequence thereof, a smooth-running bearing is obtained.
In accordance with a technically advantageous enhancement, a cylindrical bearing section is formed in the housing between a radially inner end of the clamping sleeve and the collar of the clamping sleeve for the pivotable bearing of the guide vanes. In consequence thereof, an especially large contact surface between the clamping sleeve and the housing of the turbomachine is obtained, which results in a robust and durable bearing.
Preferably, at least one bushing is arranged between a bore of the housing and the bearing section of the clamping sleeve. In this way, in the case of a suitable selection of material for the clamping sleeve of the at least one cylindrical bushing this is at least nearly hollow and the housing of the turbomachine in this region, a low-wear bearing is possible. In addition, by means of the at least one bushing, it is possible to realize a tolerance compensation.
Preferably, a threaded section for the threaded nut is formed at a radially outer end of the vane shaft. In consequence thereof, a mechanically reliable, as well as, if need be, detachable connection between the vane shaft and the clamping sleeve is obtained.
Preferably, the radially outer plate of the guide vane forms a contact surface for the radially inner end of the clamping sleeve. In this way, a one-sided thrust bearing for the clamping sleeve is obtained at the vane shaft.
In the case of a first embodiment variant of the lever linkage, the vane shaft has a longitudinal outer toothing with a first recess below the threaded section and the clamping sleeve has a longitudinal inner toothing with a second recess in the region of the lever for creation of the longitudinal side form-fitting connection, wherein the two recesses are formed in such a way that a locking plate, which can be accommodated in a precisely fit manner in the recesses, can be clamped between the vane shaft and the lever for free-of-play connection thereof when the vane shaft is clamped with the clamping sleeve. In this way, a permanently free-of-play, rotationally fixed connection between the clamping sleeve with the lever and the vane shaft is obtained. A transmission of the adjusting torques occurs by means of the longitudinal side form-fitting connection, whereas the transmission of bending torques takes place via the clamping sleeve with the lever, thereby bringing about a distribution of these various force flows. Beyond this, the locking plate serves for the positional securing of the preferably self-locking threaded nut.
In the case of a second embodiment of the lever linkage, the front-end form-fitting connection is formed with a first front-end toothing directed in the direction of the outer radial end of the vane shaft at the radially outer plate and with a second front-end toothing directed in the direction of the first front-end toothing at the radially inner end of the clamping sleeve. On account of the front-end toothings, which are oppositely oriented and engage with one another in an at least sectional form-fitting manner, a permanently free-of-play connection between the clamping sleeve with the lever and the vane shaft is obtained. Beyond this, the two front-end toothings ensure a flawless centering of the clamping sleeve in relation to the vane shaft. As a result, the vane shaft remains completely free of bending or torsional torques and, accordingly, is exclusively subjected to tensile forces, as a result of which a strict separation of force flows results and the occurrence of local mechanical stresses inside the guide vane is prevented to the greatest degree possible.
Preferably, the two front-end toothings each have an irregular tooth pitch. In consequence thereof, a clear angular position between the vane shaft and the clamping sleeve is obtained so as to facilitate the mounting of the lever linkage.
In the case of a technically favorable embodiment, in the region of the clamping sleeve and/or of the lever, a recess for a locking plate is provided for the positional securing of the threaded nut. In this way, besides the threaded nut that preferably has a self-locking design, another securing of the threaded nut against unintended loosening is obtained.
Preferably, the vane shaft has an at least nearly cylindrical centering collar, which abuts, at least in sections, an inner centering section in the region of the radially outer end of the clamping sleeve. In this way, the vane shaft is guided reliably in the clamping sleeve.
A turbomachine according to the invention is equipped with a plurality of lever linkages for producing a rotationally fixed connection of guide vanes to a guide vane adjusting device. In consequence thereof, a decoupling of the force flows is obtained, as a result of which the risk of occurrence of local peaks in mechanical stress is avoided.
Shown schematically are:
In the context of the present description, the terms “radial”, “radially outward,” “radially outer”, “radially inward”, and “radially inner”—unless another orientation is otherwise explicitly stated—refer to a machine longitudinal axis X of the turbomachine according to the invention that incorporates the axis of rotation of a rotor of the turbomachine. Terms such as “lateral” and “cross” refer to a vertical axis H of a guide vane of the turbomachine that extends essentially radially to the machine longitudinal axis X.
A longitudinal outer toothing 30, which extends parallel to the vertical axis H, is formed at least in sections at the vane shaft 12. The longitudinal outer toothing 30 can be designed as a uniform involute toothing, a trapezoidal toothing, a triangular toothing, or the like. Between the threaded section 22 and the longitudinal outer toothing 30, there is a fillet-like ring groove 32 or a constriction of the vane shaft 12. Introduced in the vane shaft 12 is a roughly cuboid recess 34, which extends parallel to the vertical axis H and, starting from the ring groove 32, extends over a small length L in the direction of the radially inner end 16 of the vane shaft 12. The recess 34 accommodates completely at least one tooth 36 of the longitudinal outer toothing 30, and here, by way of example, another tooth 38, which is directly adjacent to it on the circumferential side, with only a narrow side wall 40 of the tooth 38 remaining standing. The recess 34 serves for receiving a locking plate, which is not illustrated here (compare, in particular,
Formed between the radially inner end 60 of the clamping sleeve 50 and the collar 56 is a cylindrical bearing section 100 for pivotable bearing of the guide vane 10 in a stepped bore 102 of the housing 86. Arranged between the bearing section 100 and the stepped bore 102 are here, by way of example, three at least nearly hollow cylindrical bushings 104, 106, 108, wherein a collar 110, which is directed perpendicularly away from the vertical axis, is integrally shaped at the bushing 108 and lies between the plate 18 and a shoulder 112 of the stepped bore 102. The plate 18 further has the contact surface 42 as a thrust bearing of the guide vane 10 and the clamping sleeve 50, which are tensioned against each other along the vertical axis H.
By means of the lug 90 and the second lug, which is not visible here, of the locking plate 88, there is an additional rotational securing of the threaded nut 82, which, in addition, is preferably self-locking. The locking plate 88 further has a bore section 118 for through passage of the threaded sections 22 of the vane shaft 12, a back section 120, which adjoins it perpendicularly, that is, which extends parallel to the vertical axis H, and a clamping section 122, which is oriented parallel to the machine longitudinal axis X and lies in the recess 34 of the longitudinal outer toothing 30 of the vane shaft 12 and in the recess 62 of the lever 52 of the clamping sleeve 50. In this case, the two recesses 34, 62 are designed in accordance with the invention in such a way that, when the vane shaft 12 is clamped with the clamping sleeve 50, at least the clamping section 122 of the locking plate 88 is clamped in a wedge-like manner between the vane shaft 12 and the lever 52 for the free-of-play connection thereof. A cross-sectional geometry of the bore section 118, of the back section 120, and of the clamping section 122 of the locking plate 88 is roughly U-shaped.
Through the formation of the lever linkage 80 in accordance with the invention, a separation of force flows acting on the guide vane 10 is ensured for protection against local load peaks, because adjusting torques are transmitted by way of the longitudinal side form-fitting connection 98 and bending or torsional torques are transmitted through the lever 52 and the clamping sleeve 50 onto the guide vane 10.
The second embodiment variant of the lever linkage 270 also makes possible an effective separation of the force flows or torques acting on the guide vane 200, because, in order to minimize local mechanical stresses, the vane shaft 202 is subjected exclusively to tensile forces and the clamping sleeve 240 is subjected only to bending or torsional torques.
Formed in a stepped bore 294 of the housing 86 between the radially inner end 250 of the clamping sleeve 240 and the collar 246 thereof is a cylindrical bearing section 292 for pivotable bearing of the guide vane 200. Between the bearing section 292 and the stepped bore 294, there are arranged here, solely by way of example, four respective, at least nearly hollow cylindrical bushings 296, 298, 300, 302, wherein, between the bushing 302 that is situated furthest in the direction of the plate 208 and the circular ring-shaped contact surface 234 of the plate 208 as well as of a shoulder 304, a hollow cylindrical insert 306 is present. The contact surface 234 serves as a thrust bearing of the guide vane 200 and clamping sleeve 240, which are tensioned against each other along the vertical axis H for creation of the lever linkage 270. In addition, the centering collar 224 of the vane shaft 202 abuts an inner centering section 308 of the clamping sleeve 240 for further optimization of the guide.
The hook-like locking plate 276 comprises two triangular lugs, of which here only the lug 282 can be seen, at which a bore section 310 adjoins, at which the engagement section 284 adjoins at a right angle. The redundant positional securing of the threaded nut 272 takes place by means of the locking plate 276, through the center bore section 310 of which the threaded section 212 of the vane shaft 202 extends and which is clamped between the tightened threaded nut 272 and the radially outer end 236 of the clamping sleeve 240. In order to ensure the locking purpose, the two triangular lugs of the locking plate 276 can be bent to bring them to rest against the threaded nut 272 or against at least two of the hexagonal faces thereof. In order to complete the positional securing of the threaded nut 272, the bore section 310 of the locking plate 276 is accommodated in the bore 256 of the lever 242 of the clamping sleeve 240.
The invention relates to two embodiment variants of a lever linkage for the pivoting of guide vanes in a compressor part of a turbomachine, wherein, by way of a clamping sleeve, a separation of the acting force and torque flows is realized in such a way that the vane shaft is subjected essentially only to tensile forces and the clamping sleeve is subjected primarily to bending or torsional torques. In consequence thereof, local mechanical load peaks are substantially reduced. In addition, the lever linkage is permanently free of play and is redundantly secured against uncontrolled loosening. Further disclosed is a turbomachine with a plurality of lever linkages according to the invention for the adjustment of guide vanes in a compressor part by means of the guide vane adjusting device.
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