The present disclosure belongs to the field of rail transit, and more specifically, to a guide wheel mounting base, a guide device having the same, and a rail vehicle.
When a rail vehicle is turning, a guide wheel near an inner side of a road turn and a guide wheel near an outer side of the road turn are subjected to different pressures, which results in an obvious bump feeling. Therefore, the stability of the rail vehicle is poor.
Embodiments of the present disclosure disclose a guide wheel mounting base, configured to mount a guide wheel. The guide wheel is mounted to a guide wheel shaft. The guide wheel mounting base includes:
a mounting bracket, where a guide hole is provided on the mounting bracket; and
a wheel shaft fixing shaft, where an outer end of the wheel shaft fixing shaft is configured to connect with the guide wheel shaft; a central axis of the guide wheel shaft is perpendicular to a central axis of the wheel shaft fixing shaft; an inner end of the wheel shaft fixing shaft extends through the guide hole; and in an extending direction of the guide hole, a space is reserved between the inner end of the wheel shaft fixing shaft and an inner end of the mounting bracket for the wheel shaft fixing shaft to move back and forth along the extending direction of the guide hole.
The present disclosure further provides a guide device, applicable to a rail vehicle. The guide device includes:
a guide frame;
a guide wheel, configured to engage with a side surface of a rail; and
a guide wheel mounting base, where the guide wheel is mounted to the guide frame through the guide wheel mounting base; and the guide wheel mounting base includes:
a mounting bracket, where a guide hole is provided on the mounting bracket;
a wheel shaft fixing shaft, where an outer end of the wheel shaft fixing shaft is configured to connect with the guide wheel shaft; a central axis of the guide wheel shaft is perpendicular to a central axis of the wheel shaft fixing shaft; the wheel shaft fixing shaft is arranged inside the guide hole; and in an extending direction of the guide hole, a space is reserved between an inner end of the wheel shaft fixing shaft and an inner end of the mounting bracket for the wheel shaft fixing shaft to move back and forth along the extending direction of the guide hole;
an elastic component, configured to push the wheel shaft fixing shaft to move from inside toward outside along the extending direction of the guide hole when the wheel shaft fixing shaft reaches an inner end limit position;
a first stop, configured to define the inner end limit position of the wheel shaft fixing shaft in the extending direction of the guide hole; and
a second stop, configured to define an outer end limit position of the wheel shaft fixing shaft in the extending direction of the guide hole.
The embodiments of the present disclosure further provide a rail vehicle, configured to travel on a rail. The rail vehicle includes:
an axle; and
guide devices, connected with the axle and each including:
a guide frame;
a guide wheel, mounted to a guide wheel shaft; and
a guide wheel mounting base, where the guide wheel is mounted to the guide frame through the guide wheel mounting base; and the guide wheel mounting base includes:
a mounting bracket, where a guide hole is provided on the mounting bracket;
a wheel shaft fixing shaft, where an outer end of the wheel shaft fixing shaft is configured to connect with the guide wheel shaft; a central axis of the guide wheel shaft is perpendicular to a central axis of the wheel shaft fixing shaft; an inner end of the wheel shaft fixing shaft extends through the guide hole; and in an extending direction of the guide hole, a space is reserved between the inner end of the wheel shaft fixing shaft and an inner end of the mounting bracket for the wheel shaft fixing shaft to move back and forth along the extending direction of the guide hole;
an elastic component, configured to push the wheel shaft fixing shaft to move from inside toward outside along the extending direction of the guide hole when the wheel shaft fixing shaft reaches an inner end limit position;
a first stop, configured to define the inner end limit position of the wheel shaft fixing shaft in the extending direction of the guide hole; and
a second stop, configured to define an outer end limit position of the wheel shaft fixing shaft in the extending direction of the guide hole.
Additional aspects and advantages of the present disclosure will be given in the following description, some of which will become apparent from the following description or may be learned from practices of the present disclosure.
1. Mounting bracket; 2. Guide rod; 3. Spring; 4. Guide wheel; 5. Guide wheel shaft; 6. Sliding groove;
100. Guide wheel mounting base;
10. Mounting bracket; 11. Buffer guide portion; Ila. Guide hole; 11b. Stop gasket; 12. Support portion; 12a. First turnup; 12b. Support plate; 12c. Second turnup; 13. Second small flexible board; 14. First small flexible board;
20. Wheel shaft fixing shaft; 21. Secondary stop; 211. Stop head; 212. Connecting rod; 2111. Mounting hole, 23. Flexible pad; 231 Inner end surface of flexible pad; 232. Outer end surface of flexible pad;
30. Elastic component; 31. Airbag; 311. Inner protruding portion; 312. Outer protruding portion; 313. Airbag body;
40. Primary stop; 401. Inner end surface of primary stop; 41. Flexible stop; 42. Fixing stop;
50. Wear-resistant bushing; 51. Limiting turnup;
60. Second stop; 61. Groove; 62. Stop boss; 63. Baffle; 64. Rib; 65. Airbag fixing portion; 66. Recessed portion;
70. Mounting plate; 71. Plate body; 711. Outer side surface of plate body; 712. Inner side surface of plate body; 72. Airbag mounting portion; 73. Elastic component mounting portion;
80. Screw;
200. Guide device; 210. Guide frame; 220. Guide wheel; 221. Guide wheel shaft; 222. Guide wheel body;
300. Rail vehicle; 310. Axle;
400. Track; 410. Longitudinal rail; 410a. Inner side surface of longitudinal rail; 410b. Upper surface of longitudinal rail.
To make the technical problems to be solved by the present disclosure, technical solutions, and beneficial effects more comprehensible, the following further describes the present disclosure in detail with reference to the accompanying drawings and embodiments. It should be understood that, the specific embodiments described therein are merely used for explaining the present disclosure instead of limiting the present disclosure.
Embodiments of the present disclosure are described in detail below, and examples of the embodiments are shown in accompanying drawings, where the same or similar elements or the elements having same or similar functions are denoted by the same or similar reference numerals throughout the description. The embodiments described below with reference to the accompanying drawings are exemplary and used only for explaining the present disclosure, and should not be construed as a limitation on the present disclosure.
In the description of the present disclosure, it should be understood that orientation or position relationships indicated by the terms such as “center”, “longitudinal”, “lateral”, “vertical”, “length”, “width”, “above”, “below”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom” are based on orientation or position relationships shown in the accompanying drawings, and are used only for ease and brevity of illustration and description, rather than indicating or implying that the mentioned apparatus or component needs to have a particular orientation or needs to be constructed and operated in a particular orientation. Therefore, such terms should not be construed as a limitation on the present disclosure. x-axis direction is the longitudinal direction, the x-axis positive direction is front, and the x-axis negative direction is rear; y-axis direction is lateral, the y-axis positive direction is left, and the y-axis negative direction is right; z-axis direction is vertical, the z-axis positive direction is up, and the z-axis negative direction is down; and the xOy plane is the horizontal plane, the xOz plane is the longitudinal vertical plane, and the yOz plane is the lateral vertical plane. Moreover, features modified by “first” and “second” may explicitly or implicitly include one or more features. In the description of the present disclosure, unless otherwise stated, “a plurality of” means two or more than two.
In the descriptions of the present disclosure, it should be noted that, unless otherwise clearly specified and defined, terms such as “mounting”, “interconnection”, and “connection” shall be understood in a broad sense, for example, may be a fixing connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection by using an intermediate medium, and communication between interiors of two components. A person of ordinary skill in the art may understand the specific meanings of the terms in the present disclosure according to specific situations.
The inventor of the present disclosure found a technical solution through research and analysis, as shown in
It should be noted that an end close to the guide wheel 4 is the outside, and an end away from the guide wheel 4 is the inside.
In the technical solution, a length direction of the sliding groove 6 is perpendicular to an axial direction of the guide wheel shaft 5, and the sliding groove is an elongated sliding groove. A side wall of the sliding groove 6 is flat. An outer peripheral surface of the guide wheel shaft 5 is cylindrical, and the part of the guide wheel shaft 5 mounted in the sliding groove 6 is in clearance fit with the sliding groove 6. During the operation of the rail vehicle, especially during turning, the guide wheel 4 is subjected to a relatively large lateral force, which is a force perpendicular to the direction of travel of the rail vehicle. The relatively large lateral force causes the guide wheel shaft to be in direct line contact with the side wall of the sliding groove 6 while sliding. Therefore, the side wall of the sliding groove 6 and the guide wheel shaft are seriously worn, which is adverse to the smooth operation of the rail vehicle. In addition, during the turning, the guide wheel 4 is subjected to forces from different directions, resulting in possible point contact between the guide wheel shaft 5 and the side wall of the sliding groove 6. As a result, a relatively large contact stress is generated between the guide wheel 4 and the side wall of the sliding groove 6, which reduces the service lives of the guide wheel shaft 5 and the mounting bracket 1. Since the guide wheel shaft 5 is configured to mount the guide wheel 4, and the guide wheel 4 needs to be rotatably mounted to the guide wheel shaft 5 through a bearing, once the guide wheel shaft 5 is worn, high replacement costs are required.
In addition, in the technical solution, two ends of the sliding groove 6 in the length direction are respectively an inner arcuate wall and an outer arcuate wall. The inner arcuate wall and the outer arcuate wall are respectively configured to limit an inner limit position and an outer limit position of the guide wheel shaft 4. In this case, the guide wheel shaft 5 directly collides with the inner arcuate wall and the outer arcuate wall, which not only causes large noise, but also reduce the lives of the mounting bracket and the guide wheel shaft 5.
Therefore, the above related art is applicable to engineering vehicles with a small freight volume for short-time running but not urban rail transit vehicles with a large freight volume for long-time running. In view of the above, the inventor improved the guide wheel mounting base for a rail vehicle, and obtained the following technical solutions of the present disclosure.
A guide wheel mounting base 100, a guide device 200, and a rail vehicle 300 in the embodiments of the present disclosure are described in detail below with reference to
In some embodiments, as shown in
As shown in
It should be noted that, in the description of the present disclosure, unless otherwise expressly specified and defined, the term “inner” represents a direction close to the guide frame, and the term “outer” represents a direction away from the guide frame. For example, an “inner end” of a component represents an end close to the guide frame along an extending direction of a guide hole or in a direction parallel to the extending direction of the guide hole, and an “outer end” of the component represents an other end away from the guide frame along the extending direction of the guide hole or along the direction parallel to the extending direction of the guide hole. The same is true for “inner end surface”, “outer end surface”, “inner side”, and “outer side”.
As shown in
It should be noted that the extending direction in the present disclosure is an axial direction of the guide hole 11a.
Since the wheel shaft fixing shaft 20 extends through the guide hole 11a and the wheel shaft fixing shaft 20 is movable along the extending direction of the guide hole 11a, a relatively large lateral force, that is, a force parallel to the extending direction of the guide hole 11a on the guide wheel 220 will cause the wheel shaft fixing shaft 20 to move in the guide hole 11a along the extending direction. Since the outer end of the wheel shaft fixing shaft 20 is connected with the guide wheel shaft 221, that is, the guide wheel shaft 221 does not directly contact the guide hole 11a, wear of the guide wheel shaft 221 as a result of lateral sliding is prevented. In addition, since the wheel shaft fixing shaft 20 moves in the guide hole 11a, if an outer diameter of the wheel shaft fixing shaft 20 is the same as an inner diameter of the guide hole 11a, an outer peripheral surface of the wheel shaft fixing shaft 20 contacts an inner peripheral surface of the guide hole 11a. Therefore, the contact area is large, and the contact stress is small. Even if a gap exists between the wheel shaft fixing shaft 20 and the guide hole 11a, a lower portion of the wheel shaft fixing shaft 20 is in line contact with the guide hole 11a, a length direction of the contact line between the wheel shaft fixing shaft 20 and the guide hole 11a is substantially the same as a moving direction of the wheel shaft fixing shaft 20, and a length of the contact line is substantially the same as a length of the guide hole 11a, which is relatively large. In addition, wear of the wheel shaft fixing shaft 20 or the guide hole 11a will change the line contact between the wheel shaft fixing shaft and the guide hole to surface contact, which prevents the large contact stress caused by point contact, and improves the service life of the guide wheel mounting base 100.
In some embodiments, the guide wheel mounting base 100 further includes an elastic component 30, a first stop, and a second stop 60. The elastic component 30 provides buffering during movement of the wheel shaft fixing shaft 20 from the outside toward the inside, and the elastic component 30 is configured to push the wheel shaft fixing shaft 20 to move from the inside toward the outside along the extending direction of the guide hole 11a when the wheel shaft fixing shaft 20 reaches an inner end limit position. The first stop is configured to define a first inner end limit position of the wheel shaft fixing shaft 20 in the extending direction of the guide hole. The second stop 60 is configured to define an outer end limit position of the wheel shaft fixing shaft 20 in the extending direction of the guide hole 11a.
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
In an embodiment, as shown in
In an embodiment, as shown in
In another embodiment, a blind hole coaxial with the primary stop 40 may be further provided in the middle of the primary stop. A closed end of the blind hole is configured to define the first stroke of the wheel shaft fixing shaft. For example, a stop boss 61 is fixedly connected with the inner end of the wheel shaft fixing shaft 20. The stop boss 61 is arranged coaxially with the wheel shaft fixing shaft 20, an outer diameter of the stop boss 61 is not greater than an inner diameter of the blind hole, and a length of the stop boss 61 is not less than an axial length of the blind hole. An external force will cause the wheel shaft fixing shaft 20 to move from the outside toward the inside along the extending direction of the guide hole 11a, until an inner end surface of the stop boss 61 contacts the closed end of the blind hole, and then the wheel shaft fixing shaft 20 will reach the first inner end limit position. The first inner end limit position means a maximum inner end limit position where the wheel shaft fixing shaft can reach during normal operation of the primary stop 40. In these embodiments, the elastic component 30 may be a spiral spring or other types of elastic components, and the elastic component 30 is sleeved on the outer periphery of the primary stop 40.
Certainly, in other embodiments, the first inner end limit position of the wheel shaft fixing shaft 20 may be defined by the primary stop 40. For example, a blind hole is provided on the wheel shaft fixing shaft, and the primary stop 40 is a columnar structure. The first inner end limit position of the wheel shaft fixing shaft 20 may be defined through engagement between the blind hole and the wheel shaft fixing shaft. The present disclosure does not exclude various embodiments of defining the first inner end limit position of the wheel shaft fixing shaft 20 through deformation of the wheel shaft fixing shaft 20 and the primary stop 40. In these embodiments, the elastic component 30 may be a spiral spring or other types of elastic components, and the elastic component 30 is sleeved on the outer periphery of the primary stop 40.
In some embodiments, as shown in
In some embodiments, as shown in
In another embodiment, at least one of parts of the wheel shaft fixing shaft 20 and the primary stop 40 where the wheel shaft fixing shaft and the primary stop can contact each other is made of a flexible material. For example, the flexible stop 41 is a flexible member, and the inner end of the wheel shaft fixing shaft 20 is made of a flexible material. Alternatively, the primary stop 40 is overall made of a rigid material, and the inner end of the wheel shaft fixing shaft 20 is made of a flexible material.
When the primary stop 40 limits the first inner end limit position of the wheel shaft fixing shaft, the flexible stop of or the flexible material of the inner end of the wheel shaft fixing shaft 20 can reduce vibration and avoid severe impact, which further improves the reliability and the service life of the guide wheel mounting base 100 and the lateral stability of the rail vehicle 300. Therefore, the guide wheel mounting base is applicable to urban rail transit vehicles with a large freight volume for long time running.
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, the secondary stop 21 includes a stop head. A projection of the stop head 211 on the plane perpendicular to the extending direction of the guide hole 11a is a first projection, and the second projection is at least partially arranged within the first projection. In this embodiment, the stop head 211 is integrally formed with the wheel shaft fixing shaft 20, as shown in
In some embodiments, the secondary stop 21 further includes a connecting rod 212. The connecting rod 212 is threadedly connected with the wheel shaft fixing shaft, as shown in
In some implementations, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
As shown in
In some embodiments, multiple grooves or openings in a mesh distribution are arranged on an inner surface of the wear-resistant bushing 50. The multiple grooves or openings are filled with lubricating materials, which provides lubrication during the movement of the wheel shaft fixing shaft 20, so that the wear of the wheel shaft fixing shaft 20 and the wear-resistant bushing 50 is further reduced, and the force environment of the wheel shaft fixing shaft 20 and the guide hole 11a is optimized, thereby improving the service lives of the wheel shaft fixing shaft 20 and the mounting bracket 10.
In some embodiments, the wear-resistant bushing 50 is made of a copper alloy material, so that the wear-resistant bushing 50 has desirable thermal conductivity and a certain heat dissipation capacity.
In some embodiments, a hardness of the material of the wear-resistant bushing 50 is less than that of the material of the buffer guide portion 11. In an embodiment, the wear-resistant bushing 50 is made of rubber. When the wear-resistant bushing 50 is not deformed, a hole diameter of a central hole of the wear-resistant bushing 50 is slightly less than the outer diameter of the wheel shaft fixing shaft, which keeps the outer peripheral surface of the wheel shaft fixing shaft 20 in contact with an inner peripheral surface of the wear-resistant bushing 50 even when the guide wheel is subjected to external forces from different directions, that is, even when the axis of the wheel shaft fixing shaft 20 is slightly offset. At least part of the outer peripheral surface of the wheel shaft fixing shaft 20 is in contact with at least part of the inner peripheral surface of the wear-resistant bushing 50.
In some embodiments, the hardness of the material of the wear-resistant bushing 50 is less than that of the material of the wheel shaft fixing shaft 20. In an embodiment, the wear-resistant bushing 50 is made of rubber. When the wear-resistant bushing 50 is not deformed, a hole diameter of a central hole of the wear-resistant bushing 50 is slightly less than the outer diameter of the wheel shaft fixing shaft 20, which keeps the outer peripheral surface of the wheel shaft fixing shaft 20 in contact with an inner peripheral surface of the wear-resistant bushing 50 even when the guide wheel is subjected to external forces from different directions, that is, even when the axis of the wheel shaft fixing shaft 20 is slightly offset. At least part of the outer peripheral surface of the wheel shaft fixing shaft 20 is in contact with at least part of the inner peripheral surface of the wear-resistant bushing 50.
As shown in
In some embodiments, the second stop 60 is fixedly connected with the wheel shaft fixing shaft 20. In an embodiment, as shown in
In some embodiments, an inner end of the elastic component 30 is sleeved on an outer periphery of the primary stop 40, and an outer end of the elastic component 30 is sleeved on the second stop 60.
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
In an embodiment, as shown in
In another embodiment, as shown in
In some embodiments, the baffle 63 is circular, the rib 64 is cylindrical along the outer edge of the baffle 63, the rib 64 extends inward in the direction parallel to the extending direction, the stop boss 62 is cylinder-shaped or cylindrical, and the groove 61 is an annular groove. The outer end of the elastic component 30 abuts against an inner end of the baffle. The circular baffle can uniformize a force on the elastic component 30 in an axial direction, and the annular rib 64 can limit the elastic component 30 in the radial direction more effectively.
In some embodiments, the functions of the primary stop 40 and the secondary stop 21 may be transposed. That is to say, the primary stop 40 is configured to define the second stroke of the wheel shaft fixing shaft 20, and the secondary stop 21 is configured to define the first stroke of the wheel shaft fixing shaft. The second stroke is greater than the first stroke. It may be understood that, in a normal working condition, the secondary stop 21 is configured to define the inner end limit position of the wheel shaft fixing shaft 20. When the secondary stop 21 fails or the flexible pad fails, the primary stop 40 is configured to define the inner end limit position of the wheel shaft fixing shaft 20.
In some embodiments, the secondary stop 21 may be configured to define the inner end limit position of the wheel shaft fixing shaft 20 alone. As shown in
In some embodiments, as shown in
As shown in
As shown in
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
During the operation of the rail vehicle 300, especially during turning, the guide wheel 220 may be subjected to forces from various directions, which results in an obvious bump feeling. The primary stop 40 is arranged to stop the movement of the wheel shaft fixing shaft 20 when a compression amount of the elastic component 30 reaches a specific amount, so as to avoid excessive compression of the elastic component 30 and avoid impact on the normal operation of the guide wheel 220. Moreover, the flexible structure of the primary stop 40 provides vibration attenuation during the contact between the wheel shaft fixing shaft 20 and the primary stop 40, which further improves the reliability and the service life of the guide wheel mounting base 100 and the lateral stability of the rail vehicle 300. Therefore, the rail vehicle 300 can be used as an urban rail transit vehicle with a large freight volume for long time running.
Other compositions and operations of the guide wheel mounting base 100, the guide device 200, and the rail vehicle 300 in the embodiments of the present disclosure are known to those of ordinary skill in the art, and therefore are not described in detail herein.
In the descriptions of this specification, descriptions using reference terms “an embodiment”, “some embodiments”, “an exemplary embodiment”, “an example”, “a specific example”, or “some examples” mean that specific features, structures, materials, or characteristics described with reference to the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, schematic descriptions of the foregoing terms do not necessarily refer to the same embodiment or example. In addition, the described specific features, structures, materials, or characteristics may be combined in a proper manner in any one or more embodiments or examples.
Although the embodiments of the present disclosure have been shown and described, a person of ordinary skill in the art should understand that various changes, modifications, replacements, and variations may be made to the embodiments without departing from the principles and spirit of the present disclosure, and the scope of the present disclosure is as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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202010591493.6 | Jun 2020 | CN | national |
This application is a bypass continuation-in-part of PCT International Application No. PCT/CN2021/087790, filed on Apr. 16, 2021, which claims priority to Chinese Patent Application No. 202010591493.6, filed by BYD Co., Ltd. on Jun. 24, 2020 and entitled “GUIDE WHEEL MOUNTING BASE, GUIDE DEVICE HAVING SAME, AND RAIL VEHICLE”.
Number | Date | Country | |
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Parent | PCT/CN2021/087790 | Apr 2021 | US |
Child | 18069705 | US |