This application claims priority to foreign Patent Application FR 09 03186, filed on Jun. 30, 2009, the disclosure of which is incorporated herein by reference in its entirety.
The field of the invention is that of electromechanical devices utilizing the propagation of acoustic waves in thin piezoelectric layers with a view notably to producing a resonant device for functions relating to sensors, time bases or electrical filters such as bandpass filters.
Such devices exhibit operating frequencies of the order of a few hundred MHz to a few GHz, and are used in radiofrequency transmission circuits (portable telephone, radio link, wireless data exchange, etc.), signal processing circuits or in sensor systems.
In a general manner, guided wave resonators utilize the capacity of a piezoelectric material to deform under the application of an electric field. In the presence of an alternating electrical signal, acoustic waves are generated. When these waves are structurally confined in a part of the structure (for example, a layer), one then speaks of guided waves. The most generic example is that of Lamb waves, which correspond to waves propagating in a plate and confined in this plate, given their reflection at the solid/air interfaces. The confinement can also be brought about through the impossibility of the waves propagating in a given medium because of total internal reflections (analogous to the confinement of light in an optical fiber). It can also be afforded through the use of an acoustic mirror. By inverse piezoelectric effect, the stresses associated with the propagation of an elastic wave lead to the generation of an electric current in the electrodes, this being manifested as an electrical resonance.
These resonators consequently take the form of a piezoelectric layer, optionally deposited on a stack of layers called a Bragg mirror, capable of reflecting acoustic waves, whatever their polarizations, and thus of confining them in the piezoelectric medium. A layer structure suspended or deposited on a Bragg mirror makes it possible to insulate the resonator in the vertical direction and to avoid losses by acoustic radiation in the substrate. Electrodes are positioned either on the surface, or on either side of the piezoelectric layer, so as to excite an electric field in the active material as described elsewhere.
The upper electrodes exhibit the appearance of two inter-digitated combs whose period Λ is equal to a half-wavelength and are produced on the surface of a plate of piezoelectric material P. The lower electrodes, if they exist, can either be limited to an electric plane E2, or be likewise in the form of two inter-digitated combs Ei2. These various resonator structures are represented in
Guided wave resonator structures are represented in
where λ is the wavelength, V the wave propagation speed and f the resonant frequency.
To avoid energy leakages on the edges of the resonators, it is common practice to limit the piezoelectric layer in which the waves propagate by a vertical flank Fv as illustrated in
It is also possible to use a reflecting array composed of short-circuited electrodes Eilc as illustrated in
The electrical response of guided wave resonators is manifested as abrupt variations of the electrical impedance as a function of frequency. A key quantity in components of this type is the piezoelectric coupling coefficient. A measurement of this coefficient is accessible through the following formula:
where fr is the resonant frequency (corresponding to a minimum impedance of the resonator) and fa the anti-resonant frequency (corresponding to a maximum impedance of the resonator).
To produce, for example, a bandpass filter, at least two resonators are generally necessary. A bandpass filter is obtained in a known manner by electrical association or by acoustic coupling of the resonators, these associations or couplings being intended to allow the electrical signal to pass through the complete component only over a certain frequency range, and to prevent its passage over the remainder of the spectrum.
Likewise, it is possible to produce a bank of filters. Such a component associates several filters having approximately the same bandwidth, but all shifted with respect to one another, so as to allow the passage for each of them of just a part of a wider spectrum. A well known example may be to provide a bank of filters making it possible to filter a television or radio channel, for each filter. All the filters having to exhibit the same bandwidth, it is necessary to provide resonators at various frequencies but with comparable piezoelectric coupling coefficients.
Thus on the basis of a guided wave resonator utilizing a thickness vibration mode, denoted TE1 (for Thickness Extensional 1), it is easy to produce filters with different frequencies: it suffices to modify the geometric parameters, and notably the period of the excitation electrodes.
An exemplary stack is summarized in table T1 hereinafter, namely the stack of layers Mo, SiO2, SiN, SiOC, SiN, SiOC constituting a Bragg mirror, the piezoelectric layer being made of AIN covered with SiN acting as passivation layer.
For example, filters at 2 GHz, 1.98 GHz and 1.96 GHz may be produced by coupling two resonators like those described hereinafter:
Nonetheless, in this case a bank of three guided wave filters is produced, exhibiting different bandwidths respectively of 18 MHz to 2000 MHz for the filter F10, of 25 MHz to 1980 MHz for the filter F20 and of 40 MHz to 1960 MHz for the filter F30, as illustrated in
The applicant started from the finding that in order to ensure constant transmission in a given useful band (this useful band corresponds to the passband in the case of a bandpass filter), it was necessary to approximately adjust the anti-resonant frequency of a first type of resonator with the resonant frequency of a second type of resonator, this corresponding to the piezoelectric coupling coefficient seen above, thereby directly fixing the attainable bandwidth.
One aim sought in the present invention is thus to guarantee the homogeneity of the coupling coefficient as a function of frequency, for each of the filters of a bank of filters based on guided wave resonators.
One aspect of the invention consists in utilizing the dependencies of the coupling coefficient and of the resonant frequency in relation to the propagation properties of the acoustic waves related to intrinsic elements of the structure (architecture of the electrodes, layer belonging to the technological stack used in the device, hereinafter called the differentiation layer, etc.).
Variations in propagation properties (propagation speed and/or mass) do indeed significantly affect the coupling coefficient and the resonant frequency, doing so in a more marked manner when the modification occurs in a region of the structure in which the acoustic fields are highest.
More precisely, an important aspect of the present invention consists in utilizing the dependency of the coupling coefficient with the propagation properties of one of the layers of the technological stack, hereinafter called the differentiation layer. Variations in propagation properties (propagation speed and/or mass) of this layer must significantly affect the coupling coefficient, hence the latter must be located in a region of the structure where the acoustic fields are highest.
One embodiment of the present invention provides a guided acoustic wave resonant device comprising at least two filters, each filter comprising at least two acoustic wave resonators, each filter being characterized by a useful frequency band centered on a central frequency, each resonator comprising at least one suite of inter-digitated upper electrodes exhibiting a periodic structure of period and a layer of piezoelectric material, each resonator being characterized by a coupling coefficient and a resonant frequency, characterized in that at least one of the resonators comprises a so-called differentiation layer making it possible in combination with the period of the inter-digitated electrodes to modify the coupling coefficient of the said resonator, the useful band and the central frequency being determined by the resonant frequencies and the coupling coefficients of the resonators which are adapted so as to have a determined useful bandwidth.
According to a variant of the invention, the differentiation layer of the resonator furthermore makes it possible in combination with the period of the inter-digitated electrodes to modify the resonant frequency.
Advantageously the coupling coefficient and the resonant frequency may be adjusted independently.
According to a variant of the invention, the differentiation layer of the resonator furthermore makes it possible in combination with the period of the inter-digitated electrodes to modify the resonant frequency.
According to a variant of the invention, the differentiation layers are positioned on the surface of the resonators.
According to a variant of the invention, the differentiation layers are positioned between the resonators and the substrate.
According to a variant of the invention, the resonators are produced on the surface of a common stack of layers ensuring a Bragg mirror function, the said Bragg mirror being on the surface of a substrate.
According to a variant of the invention, the differentiation layers belong to one of the constituent layers of the stack of the Bragg mirror.
According to a variant of the invention, the differentiation layers comprise porous elements making it possible to modify the acoustic characteristics thereof.
Advantageously, the acoustic characteristics may be modified notably through the density of the layers, the dimensions of their patterns, their geometries.
According to a variant of the invention, the differentiation layers comprise structures exhibiting sub-micronic patterns making it possible to modify the density thereof.
According to a variant of the invention, at least one part of the resonators comprises several differentiation layers.
According to a variant of the invention, the resonators furthermore comprise a so-called lower electrode.
According to a variant of the invention, the so-called lower electrode is a continuous electrode.
According to a variant of the invention, the lower electrode is a comb of inter-digitated electrodes.
According to a variant of the invention, the device comprises a membrane structure coupled to the resonators making it possible to create a gap capable of confining the acoustic waves in the piezoelectric material.
The invention will be better understood and other advantages will become apparent on reading the non-limiting description which follows and by virtue of the appended figures among which:
a to 1f illustrate structures of guided acoustic wave resonators produced on Bragg mirrors according to the known art;
a and 2b illustrate examples of structures of Lamb wave resonators making it possible to limit energy leakages;
a to 8d illustrate the steps for producing a first variant of a device of the invention;
a to 9d illustrate the steps for producing a second variant of the invention;
a to 10d illustrate the steps for producing a third variant of the invention;
a to 11f illustrate the steps for producing a fourth variant of the invention;
a to 12f illustrate the steps for producing a fifth variant of the invention;
a to 13f illustrate the steps for producing a sixth variant of the invention.
In a general manner, embodiments of the present invention can advantageously comprise a device on the surface of a substrate, a Bragg mirror produced by a stack of layers, on the surface of which is positioned the piezoelectric material in which acoustic waves of Lamb-wave type can propagate.
Upper electrodes advantageously produced in the form of inter-digitated electrode combs are positioned on the surface of the said piezoelectric material so as to allow, on the basis of an electrical excitation, the generation and propagation of acoustic waves. They comprise periodic patterns of spacings, the alteration of which makes it possible to adjust the coupling coefficient of the said resonator.
So as to benefit from an additional degree of optimization of the coupling coefficients, the present invention proposes that the design rules for the electrodes of the inter-digitated combs, and therefore the spacing of the arrays of electrodes, be associated with the introduction of a layer called the differentiation layer, in such a way that the propagation properties of the waves can be modified with greater latitude.
We shall hereinafter describe various embodiments of the invention within the framework of resonators produced on the surface of a Bragg mirror, but the invention may be applied in a more general manner to devices without a Bragg mirror, typically in membrane structures comprising air gaps making it possible to insulate the acoustic waves within the piezoelectric material.
For the sake of simplification, the remainder of the description is based on resonators forming bandpass filters.
In this configuration, the device comprises, as illustrated in
Each filter comprises two resonators respectively R11 and R12, R21 and R22, R31 and R32, produced on the surface of the Bragg mirror structure and comprising inter-digitated electrode combs, respectively of electrode spacings Δ11, Δ12, Δ21, Δ22, Δ31, Δ32 (not represented).
The bandwidths B1, B2, B3 of the filters F1, F2 and F3 are to a first approximation of the order of k2 if it is considered that within one and the same filter the resonant frequencies are close, as are the anti-resonant frequencies.
According to the example illustrated in
Indeed, any modification of the thickness gives rise to a variation of the phase of the reflection coefficient of the Bragg mirror, caused by a variation of the acoustic path of the waves entering and then emerging from this mirror. This variation acts to first order on the resonant frequency, and on the boundary conditions of the waveguide (the piezoelectric layer), thereby also bringing about a variation in the piezoelectric coupling coefficient.
The variation in resonant frequency is moreover compensated by a variation in the period of the inter-digitated comb-like electrodes so that only the variation of the piezoelectric coupling coefficient remains, but there is no longer also a change of frequency.
A density variation can have similar effects: such a modification of the medium may be obtained by porosifying the material employed, for example, by varying the porosity of a layer of porous silicon as described elsewhere, or by artificially structuring according to patterns of negligible size compared with the wavelength, in such a way that the medium and its inclusions behave almost as a homogeneous material as described elsewhere.
The differentiation layer can also be a deeper layer of the Bragg mirror, but in this case, much more considerable variations of properties have to be envisaged for one and the same global effect sought on the resonator.
Alternatively, layers deposited above the guided wave resonators can be tailored in the same manner, whether or not they use a Bragg mirror. In the latter case, it is even possible to contemplate positioning this layer under the resonator.
Finally, the various approaches can be amalgamated.
In practice, by modifying the differentiation layer or layers locally at the places where the various filters of the bank are produced, it is possible to successfully provide several stacks produced on one and the same plate allowing the production of filters having equal bandwidths although they are aimed at different frequencies.
The differentiation layers are not necessarily produced using the same material, and this may make it possible to exploit selectivities of etching so as not to degrade the lower layer. In all relevant cases, these layers must modify the propagation properties of the guided waves, but without however degrading the confinement afforded by the Bragg mirror.
In accordance with one embodiment of the present invention, it is possible to modify the stack locally at the level of each filter, thereby integrating differentiation layers at the level of the Bragg mirror structure.
In the case of a stack such as that described previously in Table T1, it is possible by modifying the thickness of the upper layer of the Bragg mirror, i.e. the thickness of the SiO2 layer, to influence the coupling coefficient.
This is related to the fact that variations of the thickness of the upper layer of the Bragg mirror give rise to a change of the boundary conditions placed on the guiding layer, and therefore give rise to a modification of the effective piezoelectric coupling coefficient.
However, the evolution of this variation is not the same at all frequencies, as shown by the crossovers between visible curves constituting the chart of
Curve 6a corresponds to a thickness of 110 nm.
Curve 6b corresponds to a thickness of 210 nm.
Curve 6c corresponds to a thickness of 310 nm.
Curve 6d corresponds to a thickness of 410 nm.
Curve 6e corresponds to a thickness of 510 nm.
By using such a chart and therefore by integrating SiO2 differentiation layers of different thicknesses, it becomes possible for the widths of three filters F1, F2 and F3, produced with the stacks described in table T1, to be made uniform (to within the SiO2 layers which are differentiated).
The characteristics of an exemplary device of the invention comprising three filters comprising a Bragg mirror structure and within which the differentiation layers have been produced by modifying the thickness of the upper layer of SiO2 present at the level of the Bragg mirror structure are given hereinafter:
The performance of this exemplary bank of filters is illustrated in
These curves validate the fact that filters having substantially equal bandwidths can be successfully produced.
According to a first embodiment of an exemplary device of the invention, the various steps illustrated in
According to a second embodiment the various steps illustrated in
According to a third embodiment the various steps illustrated in
According to a fourth embodiment the various steps illustrated in
According to a fifth embodiment the various steps illustrated in
According to a sixth embodiment the various steps illustrated in
For each of these embodiments described above, a type of resonators and of filters which differ has been considered, but this was merely illustrative. The types of resonators can be freely swapped. Likewise, for one and the same embodiment described, guided wave resonator structures other than those described may be employed.
Likewise, only the production of resonators using Bragg mirrors has been described, but the same approaches may be used on structures of resonators on membranes. Typically in the case of three filters, three membranes are produced, it being possible for the differentiation layers to be produced either above the upper electrodes or at the level of the air gaps of the membranes.
The many features and advantages of the invention are apparent from the detailed specification, and, thus, it is intended by the appended claims to cover all such features and advantages of the invention which fall within the true spirit and scope of the invention. Further, since numerous modifications and variations will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation illustrated and described, and, accordingly, all suitable modifications and equivalents may be resorted to that fall within the scope of the invention.
Number | Date | Country | Kind |
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FR 09 03186 | Jun 2009 | FR | national |