This invention pertains to vehicular transport and, more particularly, to methods and apparatus for the switching of vehicles on a guideway.
All guideways must have means to choose between alternate directions of travel. Conventional trains use switches with mechanically movable rails that require several seconds to actuate and have maintenance problems. Monorail trains and systems using magnetic or air-cushion suspension typically require motion of large sections of a guideway. Some automated people movers use rubber-tired wheels for suspension and additional vertical-axle wheels for guidance with switching done by moving sections of the guideway.
For some applications, such as personal rapid transit or material handling in a factory or elevators, it is important to be able to operate with headways of only a few seconds. In these cases it is not safe to use switches that require substantial motion of sections of the guideway. So other ways to perform switching with vehicle activated mechanisms have been devised. The most common way to do this is to use mechanical wheels that interact with the guideway to divert the vehicle or allow it to move straight at a switch point as in U.S. Pat. Nos. 4,132,175 and 6,857,374. In some cases the switching is done with switching-wheels that are mounted on the vehicle but activated by the guideway as in U.S. Pat. No. 5,277,124. This makes it feasible to operate with short headway, but now there is a reliability problem because the vehicle control must be coordinated via guideway based controllers. With the activating mechanism on the vehicle and the control on the guideway the operation typically depends on a radio link with potential interference problems. Additionally, the switching mechanisms are mechanical which require maintenance and are vulnerable to failure.
A number of improved mechanical switching schemes by using magnetic forces have been proposed. There are two ways this has been done: 1) Use electromagnets on the vehicle to create attractive forces to ferromagnetic structures on the guideway as in U.S. Pat. Nos. 3,763,788, 5,778,796 and 5,794,535; 2) Use coils on the guideway that can be open circuited or short circuited so as to create controllable repulsive force to a changing magnetic field as in U.S. Pat. Nos. 3,994,236; 5,503,083, 5,517,924 and 5,865,123, and 5,904,101. Neither of these methods has achieved wide success and guideway-based mechanical mechanisms continuing to dominate switch design.
For the special case when ElectroDynamic Suspension (EDS) is used for magnetically suspended vehicles, it is possible to create magnetic switching by shorting coils in one path and opening them on the other path. This creates either a repulsive force or no force on a moving magnet and variations on this idea are covered in U.S. Pat. Nos. 3,994,236, 5,503,083, 5,517,924, 5,865,123 and 6,784,572. These techniques have the advantage of being guideway activated and having no moving parts, but they do not work with most types of suspension in use today.
In view of the foregoing, an object of the invention is to provide improved methods and apparatus for vehicle switching. A more particular object of the invention is to provide such methods and apparatus as are applicable to vehicles on guideway.
A further object of the invention is to provide such methods and apparatus as work with a variety of vehicle suspension and guidance mechanisms.
A further object of the invention is to provide such methods and apparatus as can be used, by way of non-limiting example, with wheeled “road” vehicles, such as automobiles, buses and trucks, as well as with (by way of further non-limiting example) “track” vehicles, such as trains, trolleys, personal rapid transit vehicles and baggage-carrying vehicles.
A still further object of the invention is to provide such methods and apparatus as require fewer, if any, moveable mechanical guidance components and that can be applied in applications requiring relatively small headway.
The foregoing are among the objects attained by the invention which provides, in some aspects, transportation and other conveyance systems having magnets, e.g., electromagnets, on a guideway to create forces, e.g., lateral forces, on a vehicle so as to control the direction of vehicle travel at guideway switch points, e.g., merge and/or diverge locations. The magnets can be controlled, e.g., by a guideway-based controller that monitors the position of the vehicle (and, for example, others on the guideway) and controls the switching without the need to transmit control signals to the moving vehicle itself.
In related aspects of the invention, the aforementioned vehicle can have a normal guidance system, e.g., using either wheels, magnets, air pressure or other force producing means. However, according to aspects of the invention, switching is initiated by the guideway-based electromagnets.
According to further related aspects of the invention, the electromagnets are excited with DC or a low frequency AC so as to create attractive forces to a ferromagnetic plate or wheel or other switching structure, e.g., on the vehicle itself, or they can be excited with higher frequency AC so as to create repulsive forces to a conducting plate or wheel or other switching structure. It is also possible to use both attractive and repulsive forces working on opposite sides of the guideway to move the vehicle in the desired direction.
According to further aspects of the invention the switching is initiated by an electromagnet but once the vehicle moves a short distance the switching is completed by means of one or more permanent magnets located on the guideway. A permanent magnet can keep the vehicle on the desired path until the normal guidance mechanism is effective.
Methods and apparatus according to the invention are suited for, among other things, guiding vehicles that are propelled by a linear motor. With this propulsion scheme and guideway-based magnetic switching the entire propulsion and control system can be located on the guideway so the vehicle can be passive and there is no need to transmit control signals to a moving vehicle.
These and other aspects of the invention are evident in the drawings and in the claims that follow.
A more complete understanding of the invention may be attained by reference to the drawings, in which:
The invention described here is an outgrowth of earlier work by the inventors hereof, described in U.S. Pat. No. 6,101,952, the teachings of which are incorporated herein by reference. The design discussed therein has been successfully used in a commercial application, though improvements of lower complexity and cost are always desirable. As will be appreciated from the discussion below, the magnetic switching disclosed in that patent is modified herein to work with a variety of suspension and guidance schemes, and to use electromagnets on the guideway to create controllable forces on the vehicle to force the vehicle to go in a specified direction at a diverge and to operate safely at a merge
As shown in the drawings and discussed below, the illustrated embodiment of the invention utilize magnetic forces for diverting or merging vehicles at switch points on a guideway. The switching is achieved by the interaction of a magnetic field produced by one or more magnets on the guideway interacting with one or more wheels or plates or other types of switching structures on the vehicle to produce forces (e.g., lateral forces) on the vehicle in the vicinity of merge or diverge locations, i.e., “switch points.” The magnetic field can create either an attractive force or a repulsive force and in some cases an attractive force on one side can be augmented by a repulsive force on the other side.
In general, the phrase “switching structure” is used herein to refer to a one or more structures capable of interacting with the magnetic field to create a force that can influence the trajectory of a vehicle to which that structure is coupled (e.g., physically). Such switching structures, such as one or more wheels of a vehicle or any combination of one or more wheels and/or plates and/or other structures, can include the use of ferromagnetic or paramagnetic materials, i.e., a material that attains magnetic properties in the presence of a magnetic field.
The switching mechanisms discussed herein can work with any of a number of known suspension schemes, including wheels and magnetic levitation (maglev), and can work with any lateral guidance scheme, including horizontal guide wheels and magnetic guidance. Further, the vehicle can be either above or suspended from the guideway. By having the activation mechanism on the guideway, it is possible for the vehicle to be passive and without the need to transmit control information to a moving vehicle. The magnetic fields can be turned on and off in a fraction of a second so the system is usable with very closely spaced vehicles, such as with Personal Rapid Transit, material handling, and elevators with multiple cabs in the same shaft. Such systems are potentially more reliable and safe relative to systems requiring active vehicle control.
Use of Guideway Based Magnetic Switching when the Normal Guidance uses guide Wheels.
In one operational instance, with respect to
In other operational instances, if the vehicle 4 is moving in the opposite direction, i.e., from right to left in
In some embodiments, it is possible to replace the permanent magnets with electromagnets along a length of a switch point. This option tends to be more expensive but may be appropriate if a vehicle operates in a region where there are substantial ferromagnetic materials that could come in contact with the guideway magnets, or if permanent magnets are not desired for other reasons.
If it is not possible to use steel wheels, or other types of wheels, to get sufficient magnetic force on the wheels, a vehicle can use one or more ferromagnetic plates as a switching structure on the vehicle in order to achieve attractive forces. Conducting plates can also be used in order to achieve repulsive forces when such an interaction is desired. A way of implementing ferromagnetic plates is shown in
When magnetic switching is used with a wheel suspension system there are at least two fairly distinct ways to provide turning at a switch. The magnetic forces can be used to steer the suspension wheels so that they perform the guidance, or the forces can be used to drag the suspension wheels into the turn. For example, when the propulsion is by a linear motor so that little to no wheel traction is required, the wheels can have low friction contact surfaces (e.g., be very smooth) so dragging the suspension wheels a short distance to the side may not take too much force. Creating a steering action on the suspension wheels may be more complex but will require less guidance force. Both of these approaches to steering can be achieved with the various magnetic switching embodiments described in the present application.
When using magnetic forces to steer a vehicle, it is sometimes desirable to have the wheels on opposite sides of the vehicle coupled together so that a magnetic force on one side of the vehicle can steer both wheels. Such coupling can also be implemented with respect to use of other types, and combinations of, switching structures (e.g., steering can be achieved by coordinated movement of switching structures, such as plates, to direct a vehicle).
Magnet Design
The dimensions of the guideway and magnets can vary over a wide range depending on the size of the vehicles. For example, it can be desirable to choose guideway and magnet configurations to use as small a gap as possible in the magnetic structure, and/or to get enough force to ensure the vehicle will move in the desired direction.
Many variations are possible, including eliminating the resilient tread on the wheel and/or eliminating the running surface so that the wheels contact the legs of the electromagnet. These changes would increase the force, though greater noise and wear on the guideway magnets may result.
Alternatively, if the ferromagnetic plate 16 in
In some cases, it may be desirable to use permanent magnets in conjunction with electromagnets to create a controllable attractive force. Consistent with embodiments of the invention,
Still other magnet configurations can be used as will be apparent to those skilled in the art.
Elevators
The switching scheme described in the present application can be used for motion up inclines or for vertical motion in an elevator shaft. For example, vehicles can be propelled via linear motors up one shaft and down another, the shafts serving as guideways. Magnetic switching within the shaft can then used to move the vehicles (i.e., cabs) from one shaft to the other.
Such a system can resemble the system of
An advantage of using magnetic switching as disclosed herein for elevators from one shaft to another is the ability to work reliably with short headway. For a tall building, embodiments of the invention can allow the use of at least 4 cabs per shaft and operation with headways of only 10 to 15 seconds. This allows a factor of 4 or more reduction in the number of shafts required to achieve a given capacity and the reduced elevator area creates significantly more usable space on all floors.
Variations
There are many possible variations on aspects the invention beyond those described herein. The following are a few non-limiting examples.
It is understood that the illustrative embodiment depicted in
It is possible to use other methods than guide wheels for normal guidance. For example, if the normal vehicle guidance is magnetic, such as described in U.S. Pat. No. 6,101,952 (which is hereby incorporated by reference herein in its entirety), then the magnetic switching forces may be so large as to cause the vehicle plate to touch the magnet. In this case, it is desirable to use gap sensors and feedback to control the force so contact does not occur.
The vehicle may be supported by two or more bogies, as with typical railroad cars. In this case each bogie can have either ferromagnetic wheels or plates or other switching structure(s) so that the magnetic switching forces can direct the bogies in the desired direction.
In many cases a vehicle will be supported by wheels, but it also possible to switch a vehicle that is supported by other mechanisms such as magnetic forces. In the case of systems utilizing ElectroDynamic Suspension (EDS) with repulsive forces acting on a conducting sheet or other conducting structure, the magnetic switching forces can control the lateral position of the vehicle through a switch area. In the case of systems utilizing ElectroMagnetic Suspension (EMS) with the vehicle suspended below the guideway, the magnetic switching can be used to move the vehicles laterally at a switch.
A further appreciation of the foregoing can be attained by reference to U.S. Pat. No. 6,101,952, which discusses the use of magnetic forces for both guidance and switching. That material is hereby incorporated by reference herein in its entirety.
Although specific embodiments of the invention have been shown and described, it will be understood that other embodiments and modifications which will occur to those of ordinary skill in the art fall within the true spirit and scope of the invention as set forth in the appended claims. Indeed, one or more features illustrated or described in connection with one embodiment may be combined with one or more features of other embodiments. Such modifications and variations are intended to be included within the scope of the present invention.
This application claims the benefit of the filing date of U.S. Provisional Application No. 60/701,777, filed Jul. 22, 2005, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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60701777 | Jul 2005 | US |