The present disclosure relates to a long object guiding device that accommodates a long object that is, for example, a flexible cable for feeding power to or a hose for feeding fluid to a movable unit in a machine tool or the like, and guides the long object in accordance with movement of the movable unit while protecting the long object.
Conventionally, Patent Literature 1 discloses an example of such a long object guiding device. This long object guiding device includes a belt-shaped unit that includes flexible tubular members. The tubular members are arranged side by side. Adjacent ones of the tubular members are coupled together so that all the tubular members are integrated. Each tubular member is made of plastic and has a shape of an elongated cylinder. The tubular members, which form the belt-shaped unit, include ones at opposite sides in the arrangement direction. The tubular members at the opposite sides each accommodate a long articulated supporting member. The articulated supporting member is allowed to bend toward one side in a direction intersecting with its longitudinal direction within a range up to a set bend radius, while being restricted from bending to the side opposite to the bending side. The tubular members other than the ones at the opposite sides, which accommodate the articulated supporting members, accommodate coated wires, which are long objects. Each coated wire includes an electric wire and an insulating material coating the electric wire.
Patent Literature 1: Japanese Laid-Open Patent Publication No. 2016-205572
In the above-described conventional long object guiding device, when one of the coated wires needs to be replaced, for example, due to a break of the electric wire, not only that coated wire alone, but also the entire belt-shaped unit, which includes the other coated wires and tubular members, need to be replaced. This increases the costs for replacing long objects such as coated wires.
It is an objective of the present disclosure to provide a long object guiding device that reduces costs for replacing a long object accommodated in a tubular member of a belt-shaped unit.
Means and operational advantages for solving the above-described problem will now be described.
To achieve the foregoing objective, a long object guiding device is provided that includes a belt-shaped unit that includes flexible and elongated tubular members. The tubular members are arranged side by side. Adjacent ones of the tubular members are coupled together so that all the tubular members are integrated. The long object guiding device is configured to accommodate a flexible long object in at least one of the tubular members, and guide the long object while protecting the long object with the tubular member as the belt-shaped unit is displaced. The tubular members include at least one protective tubular member. The protective tubular member is configured to accommodate the long object. The protective tubular member includes a first joint portion and a second joint portion. The first joint portion is formed to extend in a longitudinal direction of the protective tubular member. The second joint portion is formed to extend in the longitudinal direction. The second joint portion is configured to be joined to and disjoined from the first joint portion.
With this configuration, when the long object accommodated in one of the protective tubular members of the belt-shaped unit needs to be replaced, an opening extending in the longitudinal direction is formed in that protective tubular member when the first joint portion and the second joint portion, which extend in the longitudinal direction of the protective tubular member, are disjoined from each other. This allows that long object alone, which requires replacement, to be replaced through the opening. That is, the entire belt-shaped unit, which includes the long objects in addition to the one requiring replacement and the tubular members, does not need to be replaced as a whole. This reduces the costs for replacing a long object accommodated in a protective tubular member of the belt-shaped unit.
In the above-described long objective guiding device, the first joint portion is a groove that extends in the longitudinal direction. The second joint portion is a protrusion that extends in the longitudinal direction. The protrusion is configured to be mated with and unmated from the groove.
This configuration easily achieves a mated state of the groove and the protrusion, which is the joined state of the first joint portion and the second joint portion. The configuration also allows the groove and the protrusion to be easily unmated from each other.
In the above-described long object guiding device, the belt-shaped unit includes a first end portion and a second end portion in a longitudinal direction of the belt-shaped unit. The first end portion is a fixed end. The second end portion is a movable end that moves in a guiding direction. The guiding direction is a direction in which the long object is guided while being protected by the protective tubular member. The belt-shaped unit includes a bent portion between the first end portion and the second end portion. The bent portion is displaced in the guiding direction as the second end portion moves. The groove and the protrusion are provided in a part of the protective tubular member that is at an inner periphery of the bent portion.
With this configuration, the groove and the protrusion of the protective tubular member are mated with each other at the inner periphery of the bent portion. Thus, when the bent portion is displaced as the second end portion of the belt-shaped unit moves, the mated state of the groove and the protrusion are less easily unmated than in a case in which the groove and the protrusion are mated together at the outer periphery. Also, the groove and the protrusion are restricted from contacting peripheral devices located near the outer periphery of the bent portion.
In the above-described long object guiding device, a holding member is attached to the protective tubular member. The holding member is engaged with the mated groove and protrusion so as to maintain a mated state of the groove and the protrusion.
This configuration prevents the mated groove and protrusion from being unintentionally unmated from each other by an external force, for example, when the bent portion is displaced.
In the above-described long object guiding device, the holding member is an elongated member that extends in the longitudinal direction of the protective tubular member.
With this configuration, the holding member, which is provided to extend along the protective tubular member in the longitudinal direction, supports the part of the belt-shaped unit between the bent portion and the second end portion and prevents this part from sagging under its own weight.
In the above-described long object guiding device, the tubular members include two supporting tubular members. The two supporting tubular members are located on opposite sides in an arrangement direction of the tubular members. Each supporting tubular member accommodates an articulated supporting member. Each articulated supporting member includes link members. The link members are arranged in series. Adjacent ones of the link members are pivotally coupled to each other. Each articulated supporting member is allowed to pivot toward one side in a direction intersecting with a series arrangement direction within a range up to a set bend radius, while being restricted from pivoting to an other side that is opposite to the one side. The tubular members, except for the supporting tubular members which are located on the opposite sides in the arrangement direction, include the at least one protective tubular member.
With this configuration, the supporting tubular members are located at the opposite sides in the arrangement direction and accommodate the articulated supporting members, which are not required to be replaced. The supporting tubular members are not opened when a long object is replaced. This facilitates replacement of the long object.
The present disclosure reduces costs for replacing a long object accommodated in a tubular member of a belt-shaped unit.
A long object guiding device according to one embodiment will now be described with reference to the drawings.
As shown in
Each articulated supporting member 14 includes link members 16 arranged in series. Adjacent ones of the link members 16 are pivotally coupled to each other. Each articulated supporting member 14 is allowed to bend toward one side in a direction intersecting with its longitudinal direction, which is a series arrangement direction, within a range up to a set bend radius, while being restricted from bending to the other side, which is opposite to the bending side. As shown in
As shown in
As shown in
That is, the belt-shaped unit 13 is configured such that the first fixing members 17a at the first end portions of the articulated supporting members 14 are fixed to predetermined positions on an installation surface 24, which extends parallel with the guiding direction X. Also, the belt-shaped unit 13 is configured such that the connector members 20 of the cables 15 project from the ends of the protective tubular members 12B at the first end portion 13a in the longitudinal direction, and the connector members 20 are connected to the power source 23 in the installation surface 24. On the other hand, the belt-shaped unit 13 is configured such that the second fixing members 17b at the second end portions of the articulated supporting members 14 are fixed to the movable unit 22 of the facility 21. Further, the belt-shaped unit 13 is configured such that the connector members 20 of the cables 15 project from the ends of the protective tubular members 12B at the second end portion 13b in the longitudinal direction, and the connector members 20 are connected to an electrical device 25, which is arranged inside the movable unit 22.
As shown in
As shown in
When an external force is applied to the protective tubular member 12B in a state in which the groove 27 and the protrusion 28 are mated with each other, the groove 27 and the protrusion 28 may be unintentionally unmated from each other. To deal with this drawback, a holding member 30 is attached to each protective tubular member 12B as shown in
Operation of the long object guiding device 11, which has the above-described configuration, will now be described.
When the movable unit 22 of the facility 21 moves in the guiding direction X from a position indicated by the solid lines to a position indicated by the long-dash double-short-dash lines in
In such a case, the external force acting on the mated groove 27 and protrusion 28 may unintentionally unmate the groove 27 and the protrusion 28 from each other, depending on the direction of the external force. For example, it is assumed that the groove 27 and the protrusion 28 are formed in a part of the bent portion 26 that is at the outer periphery. When the belt-shaped unit 13 is bent, the outer periphery of the bent portion 26 is longer than the inner periphery. Such a difference in the lengths produces an external bending force acting in a direction unmating the groove 27 and the protrusion 28 from each other. However, in the present embodiment, the groove 27 and the protrusion 28, which are formed to extend in the longitudinal direction on the circumferential surface of the protective tubular members 12B, are formed in a part that is located at the inner periphery of the bent portion 26 when being bent as part of the bent portion 26. Thus, when the mated part of the mated groove 27 and protrusion 28 is bent as a part of the bent portion 26, an external force is produced that pushes the groove 27 and the protrusion 28 against each other so that the groove 27 and the protrusion 28 are firmly mated. The groove 27 and the protrusion 28 are thus not easily unmated from each other.
If the groove 27 and the protrusion 28 are formed in a part that is located at the outer periphery of the bent portion 26 of the belt-shaped unit 13 when the bent portion 26 is displaced in the guiding direction X, the groove 27 and the protrusion 28 may contact peripheral devices located near the outer periphery of the bent portion 26. Such contact with the peripheral devices may cause the mated groove 27 and protrusion 28 to be unmated from each other. However, since the groove 27 and the protrusion 28 are formed in a section at the inner periphery of the bent portion 26 in the present embodiment, such contact with the peripheral devices does not occur.
Further, even when the bent portion 26 of the belt-shaped unit 13 is not being displaced, an external force that acts to unmate the groove 27 and the protrusion 28 in the protective tubular member 12B from each other can act on the groove 27 and the protrusion 28. If such an external force unmates the groove 27 and the protrusion 28 from each other, the cable 15 will protrude from the protective tubular member 12B. This can hamper smooth operation of the long object guiding device 11.
However, the present embodiment includes the holding member 30, which includes the hooks 30a. The hooks 30a are engaged with the mated groove 27 and protrusion 28 so as to maintain the mated state of the groove 27 and the protrusion 28 as shown in
Further, the holding member 30 has a shape of an elongated plate with the hooks 30a being coupled together by the thin plate-shaped coupling portions 30b. The holding member 30 is put on the protective tubular member 12B in the belt-shaped unit 13 in the longitudinal direction of the protective tubular members 12B from the inner side of the bent portion 26. Thus, within the horizontal part of the belt-shaped unit 13 between the bent portion 26 and the second end portion 13b, which is a movable end, a part that corresponds to the protective tubular members 12B is supported from below by the elongated plate-shaped holding member 30, which serves as a splint. The supported part is thus prevented from sagging under its own weight.
During the use of the long object guiding device 11, if the cable 15 accommodated in one of the protective tubular members 12B of the belt-shaped unit 13 breaks, the broken cable 15 needs to be replaced by a new cable 15. In such a case, if the connector members 20, which have an outer diameter larger than the inner diameter of protective tubular members 12B, are attached to the ends projecting from the opposite ends of the protective tubular members 12B, as in the case of the cables 15 of the present embodiment, then the connector members 20 at the ends of the cables 15 cannot be inserted into the protective tubular members 12B. Therefore, it is impossible to replace the broken cable 15 alone. That is, instead of replacing the broken cable 15 alone, the entire belt-shaped unit 13, which includes the other cable 15 and the tubular members 12, need to be replaced. However, the present embodiment has the following configuration to deal with such a drawback.
That is, in the protective tubular member 12B of which the cable 15 needs to be replaced, the holding member 30 is removed from the mated groove 27 and protrusion 28. The groove 27 and the protrusion 28 are then unmated from each other as shown in
Further, the cable 15 has, at the opposite ends, the connector members 20, which have a larger outer diameter than the inner diameter of the protective tubular member 12B. However, when replacing the cable 15, it is possible to remove the broken cable 15 from and place the new cable 15 into the protective tubular member 12B through the opening 29 without inserting the connector member 20 into the protective tubular member 12B. Replacement of the entire belt-shaped unit 13 is therefore not necessary. That is, the present embodiment requires replacement of only the broken cable 15 and therefore requires less costs than a case in which the entire belt-shaped unit 13 needs to be replaced.
The above-described embodiment has the following advantages.
(1) When the cable 15 accommodated in one of the tubular members 12 (the protective tubular member 12B) of the belt-shaped unit 13 needs to be replaced, the opening 29 extending in the longitudinal direction is formed in the protective tubular member 12B by unmating the groove 27 and the protrusion 28, which extend in the longitudinal direction of the protective tubular member 12B, from each other. Therefore, the cable 15 that needs replacement can be replaced alone through the opening 29. That is, the belt-shaped unit 13, which includes the cable 15 in addition to the cable 15 requiring replacement and the tubular members 12, does not need to be replaced as a whole. This reduces the costs for replacing the cable 15 accommodated in the tubular members 12 (the protective tubular members 12B) of the belt-shaped unit 13.
(2) The first joint portion and the second joint portion respectively include the groove 27 and the protrusion 28, which are made of plastic and can be mated. The above-described embodiment therefore easily achieves a mated state, which is a joined state of the first joint portion and the second joint portion. The above-described embodiment also easily unmates the first joint portion and the second joint portion from each other.
(3) When the bent portion 26 is displaced as the second end portion 13b of the belt-shaped unit 13 moves, the groove 27 and the protrusion 28 of each protective tubular member 12B are in a mated state at the inner periphery of the bent portion 26. The groove 27 and the protrusion 28 are thus less likely to be unmated from each other than in a case in which the groove 27 and the protrusion 28 are mated at the outer periphery. Also, the groove 27 and the protrusion 28 are prevented from contacting peripheral devices near the outer periphery of the bent portion 26.
(4) The groove 27 and the protrusion 28 of each protective tubular member 12B are mated at the inner periphery of the bent portion 26. This prevents the mated groove 27 and protrusion 28 from being unintentionally unmated from each other by an external force, for example, when the bent portion 26 is displaced.
(5) The holding member 30, which is put on each protective tubular member 12B to extend in the longitudinal direction, supports the part of the belt-shaped unit 13 between the bent portion 26 and the second end portion 13b and prevents this part from sagging under its own weight.
(6) The tubular members 12 in the belt-shaped unit 13 at the opposite sides in the arrangement direction (the supporting tubular members 12A) accommodate the articulated supporting members 14. When a cable 15 is replaced, the supporting tubular members 12A are not opened. This facilitates replacement of the cable 15.
The above-described embodiment may be modified as follows. The features included in the above-described embodiment and the features included in the following modifications can be combined. Also, the features included in the following modifications can be combined.
As in a first modification shown in
The holding member 30 does not necessarily need to have a shape of an elongated plate with the hooks 30a being coupled together by the coupling portions 30b. For example, multiple holding members 30 that respectively include a hook 30a may be provided at separate positions in the longitudinal direction of the protective tubular members 12B.
The holding member 30 does not necessarily need to be attached to the mated grooves 27 and protrusions 28, which are formed on each protective tubular member 12B of the belt-shaped unit 13.
Among the tubular members 12 forming the belt-shaped unit 13, the tubular members 12 that are located on the opposite sides in the arrangement direction and accommodate the articulated supporting members 14 may be provided with the grooves 27 and the protrusions 28. That is, each of the supporting tubular members 12A, which are configured to accommodate the articulated supporting members 14, may be provided with the groove 27 and the protrusion 28.
The first joint portion and the second joint portion do not necessarily need to be the groove 27 and the protrusion 28, which are mated with each other. For example, the first joint portion and the second joint portion may be strips of a hook-and-loop fastener that are provided in overlapping end portions in the circumferential direction of each protective tubular member 12B. The strips are joined together while being in planar contact with each other.
11 . . . Long Object Guiding Device; 12 . . . Tubular Member; 12A . . . Supporting Tubular Member; 12B . . . Protective Tubular Member; 13 . . . Belt-Shaped Unit; 13a . . . First End Portion; 13b . . . Second End Portion; 14 . . . Articulated Supporting Member: 15 . . . Cable, which is a Long Object; 26 . . . Bent Portion; 27 . . . Groove; 28 . . . Protrusion; 30 . . . Holding Member; X . . . Guiding Direction
Number | Date | Country | Kind |
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2019-226958 | Dec 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/045461 | 12/7/2020 | WO |