Patent Application
20210131089
The present invention is in the field of sensors and apparatus for detecting matter, in particular, but not limited to roadside gully sensors using optical apparatus for detecting matter incumbent around the gully sensor.
Roadside gullies are typically installed on the sides of roads to convey excess water away from the road surface and into underground drainage systems. They will typically consist of a gully pot with a drain system at the bottom of the pot to allow collected water to be drained to a sewer system, and a solid grate covering the gully pot to prevent large objects from entering the pot and to prevent injury or damage to road vehicles.
The main purpose of including a gully on a roadside as opposed to including a direct opening to an underground drainage system is to minimize the amount of sediment, solid materials and hydrocarbons which enter the drains, as these may cause blockages and subsequently reduce the efficiency of the drains. Additionally, if the drain discharges directly into a sustainable drainage system (SuDs) or water course, any pollutant materials in the drain may also be discharged, which may subsequently have a detrimental environmental impact. However, it is still possible for gullies themselves to become blocked by solid materials that fall through the grate. These blockages reduce the efficiency of drainage systems and may cause standing water to overflow onto the roads; however it is significantly easier to remove blockages from gullies than drainage systems. Additionally, gullies also act as sumps for contaminants and pollution which may cause a detrimental environmental impact if they get washed out of the gullies into the water courses. In order to maintain the efficiency and minimize the potential detrimental environmental impact of the drain and gully systems, it is desirable to be able to quickly tell when the gullies are becoming blocked.
A number of systems exist which help to determine when a gully is becoming blocked, and subsequently inform a user of the blockage. These may comprise a light source and a light detector which detect any interruption in the light path between the two due to matter present in the gully. However, these systems typically comprise different bodies for the source and the detector, the bodies being separated by a distance. These existing systems are susceptible to malfunction if a solid object is interceding between the source and the detector, where the solid object does not constitute a blockage of the gully. Examples of this may include leaves and litter which enter the gully and become stuck in between the two bodies. Additionally, the arrangement of having separate bodies can make it difficult to remove the apparatus from the gully for maintenance, particularly when the material in the gully solidifies around the apparatus.
Patent document GB2469111A describes a flood indicator for installation into man-made gullies, which uses a float device configured to be retained in one position if an overflow has occurred in that gully at any point.
The present invention has been devised to mitigate or overcome at least some of the problems mentioned above.
In a first aspect of the present invention there is provided a gully sensor for deployment within, and detecting the presence of matter contained in, a gully, the gully sensor comprising an elongate body, the body comprising a first portion accommodating a light source, a second portion accommodating a light detector for detecting light emitted from the light source along a light path towards the detector, and wherein the gully sensor comprises a cross section that is orientated along at least a portion of the light path, is shaped to allow the matter to intersect at least a portion of the light path and joins the first and second portions via the elongate body.
The first aspect may be modified in any suitable way as disclosed herein including, but not limited to, any one or more of the following.
The gully sensor may be configured such that the emitted light comprises infrared light. Additionally or alternatively the gully sensor may be configured such that the emitted light comprises ultra-violet light.
The gully sensor may be configured such that the degree to which the gully is filled with matter is measured. The gully sensor may additionally or alternatively be configured such that the turbidity of the matter in the gully is measured.
The gully sensor may comprise a plurality of light sources. Additionally or alternatively the gully sensor may comprise a plurality of light detectors. Furthermore, the gully sensor may comprise between two to thirty two light sources and an equal number of light detectors, configured to make a number of measurements equal to the number of light sources at separate levels.
In an aspect of the gully sensor where there are provided a plurality of light sources and/or light detectors, the plurality of light sources and/or light detectors may be configured such that they are separated by a distance of between 2.5 cm and 10 cm. Furthermore, the plurality of light sources and/or light detectors may be configured such that they are separated by a distance of between 5 cm and 8 cm.
The gully sensor may comprise one or more electronic components for operating the at least one light source and/or light detectors. Furthermore, where electronic components are provided, the gully sensor may be configured such that the electronic components are accommodated on a single printed circuit board.
The gully sensor may be configured to transmit, via wired electronic means, signals from the one or more detectors to an external transmitter device.
The gully sensor may be configured for deployment in the gully by the attachment of a cable to the elongate body, said cable allowing the sensor to be adjustably positioned in the gully.
The gully sensor may be configured such that the elongate body comprises a further portion which is coupled with both the first and second portions and where this further portion is configured to house electronic components.
The gully sensor may be configured such that the elongate body further comprises an outer wall. Furthermore, where such an outer wall is provided, the outer wall of the elongate body may be configured to be partially transparent to wavelengths of light which are emitted by the one or more light sources. The outer wall may comprise a substantially uniform width. Yet furthermore, where such an outer wall is provided, the outer wall of the elongate body may be comprised of transparent PETG. Additionally, where the gully sensor is configured such that the elongate body comprises an outer wall, the wall of the elongate body may be further configured such that it is of a thickness between 3 mm and 5 mm.
The gully sensor may be configured such that the elongate body is at least partially filled with a first filling material. Furthermore, the first filling material may be configured to be at least partially transparent to wavelengths of light which are emitted by the one or more light sources. Additionally, the first filling material may comprise a hardened resin.
Where the gully sensor is configured such that the elongate body is at least partially filled with a first filling material, the gully sensor may be further configured such that the proximal and distal ends of the elongate body are at least partially filled with a second filling material such that the first filling material is bounded at opposite ends of the elongate body by the second filling material. Additionally, the second filling compound may comprise an epoxy composite.
The gully sensor may be configured such that the elongate body comprises a set of mountings on the interior of the elongate body, configured to accommodate a printed circuit board. Where such a set of mountings are provided, the printed circuit board mountings may be configured to be of a thickness between 1 mm and 3 mm.
The gully sensor may be configured such that a cross section of the elongate body is configured to be substantially circular. Where the gully sensor is configured with a substantially circular cross section, the elongate body may be further configured such that the diameter of the substantially circular elongate body is between 40 mm and 60 mm.
The gully sensor may be configured such that a cross section of the housing is substantially C-shaped.
The gully sensor may be configured such that a cross section of the elongate body includes an indented portion into which material in the gully is configured to pass. Where the gully sensor is configured in such a fashion, the gully sensor may be additionally configured such that the light source is aligned to transmit light in a light path which passes through the indented portion.
Where the gully sensor is configured such that a cross section of the elongate body includes an indented portion into which material in the gully is configured to pass, the indented portion may be additionally configured to be of a width of between 10 mm and 16 mm at its most narrow point. Furthermore, the indented portion may additionally or alternatively be configured such that the indented portion is of a width between 12 mm and 18 mm at its widest point.
Where the gully sensor is configured such that a cross section of the elongate body includes an indented portion into which material in the gully is configured to pass, the walls of the indented portion may additionally comprise a first and second straight side wall and one straight bottom wall which connects the two side walls. Where such side walls are provided, the gully sensor may be further configured such that the side walls of the indented portion are of length between 10 mm and 30 mm. Furthermore, where such side and bottom walls are provided, the gully sensor may be further configured such that the straight side walls are tapered at an angle of between zero and ten degrees to the normal of the bottom wall. Yet furthermore, where such side and bottom walls are provided, the gully sensor may be further configured such that the side walls of the indented portion of the sensor comprise a polished interior and/or exterior face.
The gully sensor may be configured such that the sensor is encapsulated to the IP68 standard.
The gully sensor may comprise caps conveyed on the proximal and distal ends of the sensor. Furthermore, where such caps are provided, the proximal and distal caps may comprise rubber. Yet furthermore, where the gully sensor further comprises proximal and distal caps, a cross section of the proximal and distal caps may be further configured to be substantially C-shaped.
According to a second aspect of the present invention there is also presented a gully sensor configured for deployment in a roadside gully, the gully sensor comprising an elongated housing, the housing comprising: a first portion accommodating one or more light sources conveyed along the elongate length of the gully sensor; a second portion accommodating one or more light detectors conveyed along the elongate length of the gully sensor; at least one indented portion in between the first and second portion configured to allow matter in between the one or more light sources and one or more light detectors, where the at least one indented portion is conveyed along the elongate length of the gully sensor; and, the first, second and indented portions configured such that the length-wise cross section of the combination of the three portions at the location of the one or more light emitters and detectors comprises a single, connected shape; and, the gully sensor being further configured for detecting matter in said gully by the light detector detecting obfuscation of light emitted from the one or more light sources wherein the light is directed across the indented portion.
The second aspect may be modified in any suitable way as disclosed herein including, but not limited to, any one or more of the optional features of the first aspect as described above.
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings, in which:
There is presented an apparatus for detecting matter in a roadside gully. An example of such an apparatus can be seen in
The arrangement of this apparatus 2 as a single elongate body 10 helps to prevent the build-up of solid detritus between the at least one light source 13 and at least one light detector 15, which may reduce the efficient functionality of the apparatus 2. This is achieved by providing at least a partial barrier which may prevent larger solid objects, suitable for becoming lodged in the sensor, from entering the portion of the cross section which is shaped to allow matter 19 to intersect a portion of the light path 17.
Additionally, the arrangement of the apparatus 2 as a single elongate body 10 helps to prevent the potential misalignment over time of the light source 13 and detector 15. If the apparatus 2 were moved by an external force, then due to the apparatus 2 being formed as a single body, the light source 13 and light detector 15 would both be compelled to move in such a way that the alignment between the two would not change.
Light which has not been absorbed or scattered by matter 19 in the gully may then be received by the light detector 24. The light detector 15 may then be configured to emit an electrical signal in response to the light which it receives 26. This signal may vary in dependence to the amount of light which is received (for example, the signal voltage may vary). The signal emitted from the light detector is then converted into a machine readable message by suitable processing means, with the message configured to include the details of how much light was received in correspondence with the nature of the electrical signal. This message may then be relayed electronically to a transmitting device such as a wireless Radio Frequency (RF) antenna so that it may be passed on to a suitable computing device for storage and/or analysis 28.
The elongate body 10 may further comprise a wall, where the remainder of the body 10 interior to the wall is hollow except from the above mentioned light sources 13, light detectors 15, any necessary electronics for the functioning of the apparatus 2, and mountings for said electronics. The wall may be of any thickness, including but not limited to wall thicknesses between 1.0-7.0 mm, preferably 3.0-5.0 mm, and further preferably 4.0 mm.
The wall of the elongate body 10 as described above may be comprised of a substantially translucent or transparent material in the visible wavelength range. The same material may be a scratch resistant, optically clear material. Furthermore, it may also be comprised of a material which is suitable for manufacture via an extrusion molding process. In a preferable arrangement of the apparatus, this material may comprise polyethylene terephthalate glycol-modified (PETG).
In some examples described herein, the apparatus may be further arranged so that the interior of the elongate body 10 is at least partially filled, with filling material. The body may be filled such that the filling material is arranged to at least surround the light sources 13, light detectors 15, any necessary electronics for the functioning of the apparatus 2, mountings for said electronics and preferably any other components at least partially housed within the walls. The components may be sufficiently packaged and/or the filling material may have suitable material properties (such as low values electrical conductivity) so that the contact of the filling material against the components does not reduce the operating functionality of these components. This filling process may be referred to as potting. In one arrangement the elongate body is filled to a level so that the filling (or potting) material at least covers all of the light sources and detectors. The filling material may be comprised of a clear hardened resin, which is highly resistant to the absorption of water, such as, but not limited to, ALH Systems NP1170.
As the apparatus 2 will typically be deployed in a roadside gully, it is expected that said apparatus 2 will be subjected to high moisture environments. Filling the elongate body 10 with a filling material helps to prevent such moisture from entering the elongate body 10 and causing malfunction within the apparatus 2. A further advantage of using a clear hardened resin as a filling material is that it absorbs and scatters a minimal amount of the light emitted from the at least one light source, thereby minimally affecting the detection efficiency of the apparatus 2.
In one example of the apparatus 2, the elongate body 10 further comprises a set of mounting struts on one or more interior surfaces of the wall of the body 10. These mounting struts are configured to securely accommodate a platform such as a Printed Circuit Board (PCB) upon which some or all of the components of the apparatus 2 may be arranged (for example electrical components for operating the detector and light source). A preferred thickness of said mounting struts would be 1 mm-3 mm, and more preferably 1.6 mm. In an example of the apparatus 2, these mounting struts may be integrally formed as part of the interior wall 10 molding.
In a further embodiment of the apparatus 2, one or more surfaces of at least a portion of a wall of the elongate body 10 through which the light path intersects may be polished. This may be the inner wall surface, the outer wall surface or both. This confers the advantage of aiding the efficient transmission of light from the source 13 to the detector 15, as it helps to minimize the amount of scattering of light at the interfaces of the elongate body wall.
The wall may be a continuous wall extending around and forming at least part of the periphery of the elongate body.
The apparatus 2 may have a cross section orientated along the light path wherein the elongate body is shaped about the cross section to allow matter 19 to intersect a portion of the light path 17 between the at least one light source 13 and at least one light detector 15. The cross section of the apparatus 2 joins the first and second portions 12, 14 via the elongate body 10.
In one example of the apparatus 2 as shown in
The bottom wall of the indented portion may be straight or curved, but in
In another example of the apparatus 2 as shown in
In a yet further example of the apparatus 2, the elongate body 10 may comprise a cross section which is significantly ‘C-shaped,’ where at least one side of the body 10 is arced 45 as shown in
In the example of the apparatus 2 where the aforementioned cross section is substantially C-shaped, the arrangement of the apparatus 2 confers the further advantage of allowing the sensor to be more easily removed from the gully, as the cross section helps to prevent hardened matter 19 in the gully from solidifying around the apparatus, which may prevent its removal. In this example the width of the elongate body 10 at its widest point is preferentially 20 mm-70 mm and more preferably 45 mm-51 mm.
In an example arrangement of the apparatus 2 which includes an indented portion as described above, the indented portion 41 preferentially has a distance between the two side walls in the range of 10 mm-16 mm, and more preferentially in the range 12.5 mm-13.5 mm, at its narrowest point. In an arrangement of the apparatus 2 where the indented portion 41 has tapered side walls, the walls preferentially taper inwardly as the side walls extend inwardly toward the bottom wall of the indented portion 41 with a tapering angle in the range of 0-10°, further preferentially in the range 1-5°, and yet further preferentially in the range 2-4°. In this example the distance between the two side walls of the indented portion 41 at its widest point is preferentially 12 mm-18 mm and more preferably 14.5 mm-15.5 mm in accordance with the tapering angle requirements as described above.
The path 17 of the light emitted by the one or more light sources 13 described in previous embodiments may be arranged to pass through the indented portion 41 described above, toward the one or more light detectors 15.
The gully into which the apparatus 2 may be deployed into may in principle include any gully which is suitable for the insertion of an apparatus 2 as described. Preferably, the gully will be a roadside gully.
The apparatus 2 may also be further configured to be removable from the gully such that any necessary maintenance to the apparatus 2 or the gully may be carried out more simply. Subsequently, the apparatus 2 may then be redeployed in the gully (or a different gully if required).
The apparatus 2 may be suspended in the gully by use of a suitable cabling means wherein the cable may have one or more electrical wires for carrying electrical signals and for electrical power to/from the apparatus. This cabling may be further electrically coupled to the apparatus 2 to transmit electrical signals produced by the device to an external location.
The light source 13 used in the apparatus 2 may be any source 13 which is able to emit light in a wavelength which may achieve the required functionality of the apparatus 2 directing light emitted from a suitable source 13 through matter 19 to be detected by a suitable light detector 15.
In one example of the apparatus 2, the light source 13 may emit light in any wavelength of the electromagnetic spectrum. In a further example of the apparatus 2, the light source 13 may emit light in the ultraviolet spectrum. Preferentially, the light source 13 emits light in the infra-red spectrum and further preferably is emitted in the range 800 nm-900 nm.
In one example of the apparatus 2, the necessary electrical components are powered by a battery external to the sensor, with the power supplied to the apparatus by suitable cabling means. In a preferential arrangement of the apparatus, the power supply is configured to provide a potential difference in the range 3.2V-4.0V, and more preferentially in the range 3.5V-3.7V.
Additionally, the light detector 15 used in the apparatus 2 may be any detector which is able to detect the light emitted by the at least one light source 13.
In one example of the apparatus 2, the light detector may detect light in any wavelength of the electromagnetic spectrum. In a further example of the apparatus 2, the light detector may detect light specifically in the ultraviolet spectrum. Preferentially, the light detector 15 specifically detects light in the infra-red spectrum and further preferably is detected in the range 800 nm-900 nm. The light detector 15 may be configured to detect light in a wavelength range corresponding to the wavelength range of the light emitted by the light source 13.
The apparatus 2 may itself also comprise a plurality of both light sources 13 and detectors 15.
Where the apparatus 2 comprises a plurality of light sources 13, one or more of the plurality of light sources may be configured to emit light in a different wavelength of the electromagnetic spectrum to the remainder of the plurality of light sources. For example, a first and second light source may be configured to emit light in the infra-red spectrum, and a third and fourth light source may be configured to emit light in the ultraviolet spectrum.
Where the apparatus 2 additionally comprises a plurality of light detectors 15, one or more of the plurality of light detectors may be configured to detect light in a different wavelength of the electromagnetic spectrum to the remainder of the plurality of light detectors. For example, a first and second light detector may be configured to detect light in the infra-red spectrum, and a third and fourth light detector may be configured to detector light in the ultraviolet spectrum.
Where the plurality of light sources and detectors are arranged to emit and detect light of different wavelengths respectively, each of the plurality of light detectors 15 may be further configured to detect light emitted by a specific subset of the plurality of light sources 13. For example, a first light detector 15 may be configured to detect light emitted from a first and second light source, and a second light detector may be configured to detect light emitted from a third and fourth light source.
Including a plurality of sources 13 and detectors 15 in the apparatus 2, confers the ability to measure the matter 19 in the gully at a plurality of levels, thereby enabling multiple detections of the matter 19 (at different positions along the length of the elongate body) whilst only requiring one singular apparatus 2, thereby enabling a potential reduction in manufacturing costs. Additionally, if there are a plurality of both sources 13 and detectors 15, it enables the apparatus 2 to be more resilient against malfunction, as a failure of one of the sources 13 or detectors 15 does not cause the malfunction of the entire device as useful measurements may still be made using the sources 13 and detectors 15 which are not faulty. It also helps to prevent the possibility of the apparatus 2 providing a false positive reading; in the case where there is only one source 13 and/or detector, the failure of the singular element may result in a lack of measurement being interpreted as matter 19 being present in the gully, when in fact there is none.
Where there are multiple sources 13 and or receivers 15, the sources 13 and or receivers 15 are preferentially spaced by a distance of 2.5 cm-10 cm, and further preferentially spaced by a distance of 5 cm-8 cm.
The matter 19 which is to be measured in the gully by the apparatus 2 may consist of any matter which is normally expected to be found in a gully such as, but not limited to, water and silt, herein referred to as primary matter. The apparatus 2 may additionally measure the presence of other matter which is not of primary interest to the user of the apparatus 2 such as, but not limited to, leaves and solid litter, herein referred to as secondary matter.
In one example, the apparatus 2 is configured to measure the fill level of primary matter in the gully. This may relate to one measurement where there is only one light path being intersected by matter 19 in the gully (in the case of only one source 13 and one receiver 15), or it may relate to a plurality of measurements being made in the case of multiple light paths being intersected by matter 19 in the gully (in the case of a plurality of sources 13 and/or receivers 15).
In a further example, the apparatus 2 is configured to measure the turbidity of the matter 19 in the gully. This may be achieved by using a light source 13 configured to emit light in a wavelength range which is absorbed or scattered by different amounts depending on the turbidity of the matter 19 it interacts with. The light detector is similarly configured to receive such light, and the amount of light which is received will be used to determine the degree of turbidity of the matter 19 by way of reference to expected light levels for different degrees of turbidity. This may relate to one turbidity measurement where there is only one light path being intersected by any potential matter 19 in the gully (in the case of only one source 13 and one receiver), or it may relate to a plurality of turbidity measurements being made in the case of multiple light paths being intersected by any matter 19 in the gully (in the case of a plurality of sources 13 and/or receivers 15).
The apparatus 2 may be configured to transmit the measurements it has made to an external device where it may be read and analyzed by a user. This is preferentially achieved by converting the electric signals produced by the apparatus 2 into machine readable messages. In one example of the apparatus 2, the electric signals are converted into a hexadecimal number ranging from 00 to FF. If there are multiple signals received due to there being a plurality of light detectors, then each of these signals may be converted into a hexadecimal number. These numbers may then be concatenated into a signal data string with an identifier associated with each number to determine which signal relates to each detector. This data string may comprise an ASCII string.
Further, the apparatus 2 is preferentially configured to transmit the measurements by coupling with an appropriate electrical contact which is additionally coupled to an external transmitter head unit. From the transmitter head unit, the message may then further be transmitted to an appropriate external computing device via a suitable communication means. This transmission may be wired or wireless.
As the apparatus 2 comprises electronic components and may be expected to be deployed in high moisture environments, the apparatus 2 may be arranged to be waterproof. Preferentially, the apparatus 2 is arranged to be waterproof by encapsulation to the IP68 standard. This waterproofing may be achieved by the method of production of the apparatus 2. The casing of the elongate body 10 of the apparatus 2 is preferentially formed of a hollow tube which has unsealed ends, which may be produced with the required cross section through extrusion molding and preferentially comprises a material which is optically clear, stable to ultra-violet radiation, scratch resistant and suitable for production via an extrusion molding process. Further preferentially, the tubing is comprised of transparent PETG.
The required electronic components may then be positioned inside the elongate body. In one embodiment of this apparatus, the required electronic components will be mounted on a PCB and this PCB will be placed on mountings formed on the inside of the elongate body 10.
When the electronic components have been appropriately positioned in the elongate body 10, the tube may then substantially be filled using a first potting compound, such as a hardened resin which is suitable for transmission of light from the one or more light sources 13. The compound may be appropriately chosen to have an approximately similar refractive index to that of the elongate body in order to minimize the refraction or reflection of the light emitted from the one or more light sources 13 and to help minimize scattering at material interfaces. Potting the elongate body conveys the advantage of making the apparatus resistant to shock and vibration and also to resist the absorption of moisture into the apparatus.
The proximal and distal ends of the substantially potted elongate body 10 may then be further potted using a second alternate potting compound filling material which is more resistant to water absorption such that the first potting compound is bounded at opposite ends of the elongate body by the second potting compound. This second filling compound may comprise an epoxy composite. This second compound is preferentially a black resin potting compound, with a suitable compound being Robnor PX804C/BK.
Furthermore, the apparatus 2 may be configured to include caps at the proximal and distal ends of the elongate body 10 to further aid in the encapsulation of the apparatus 2. This may also aid in attaching any necessary cabling to the apparatus 2. The caps may be attached to the elongate body 10 by a means suitable for secure fastening in the gully environment such as with strong glue or other attachment means or techniques such as thermal bonding. The caps may be further adapted to allow the cabling to allow electrical coupling to the electronic components inside the elongate body 10. This may be achieved by including a hole in the proximal and/or distal caps and hardened potting compounds.
In principle, the apparatus 2 may be formed using any number and type of components which allow for the production of an electric signal upon detection of emitted light at the light receiver. These components may be housed on the interior of the elongate body 10, and may be contained within at least one suitable potting compound as previously described. Suitable components may include a suitable power source such as a lithium battery or other suitable DC power source and/or electrical connections to such a power source held externally, a signal modulator, suitable light sources such as light emitting diodes (LEDs) and suitable light detectors such as phototransistors.
Where suitable, the components are preferentially arranged on PCBs, which may be placed into appropriate mountings on the interior of the elongate body 10 as described above. Where the apparatus 2 is arranged to make multiple detections, the electronics required for each of the measurements may be arranged on multiple separated PCBs. Preferentially in said arrangement, the required electronics for multiple measurements are arranged on a single PCB which is arranged along the full length of the elongate body 10.
In examples of the apparatus 2 comprising a shape with a connecting portion 11, the components allowing for the production of an electric signal upon detection of emitted light may be substantially located within the connecting portion of the apparatus 2. Said components will typically exclude the one or more light sources and light detectors, which will typically be located in the first portion 12 and second portion 14 respectively.
A specific embodiment of this device is described below. This embodiment may be adapted or otherwise modified with the components, ranges and other features described herein.
The present embodiment consists firstly of a hollow tube formed defining a C-shaped profile and is formed using an extrusion molding process. In the present embodiment, the tubing is comprised of PETG. The tube consists of a wall 104 of thickness 4 mm and has a diameter of 48 mm at its widest point. Additionally, the tube is formed with four mounting projections 106a-d on the interior of the tube along the full length of the tube of depth 2 mm, although the projections could extend along only a portion of the length of the tube. These projections are for securely mounting a suitable platform for placing the electronic circuits 118 required which may be used to measure the level and composition of the matter 19. In the current embodiment, the circuits are mounted on a single PCB. The plurality of electronic components are enclosed entirely within the tube, with no element of them being external. When the electronic components are securely mounted in the hollow tubing, the interior of the tubing is then substantially filled with a clear hardened resin potting compound. In the present embodiment, the compound is comprised of ALH Systems NP1170. This compound is then allowed to set and harden in order to securely pot the sensor.
The C-profile is used to define four distinct regions 108a-d. Broadly defined, area 108a comprises a first portion where a light source 120 is housed, 108b comprises a second portion where a light receiver such as a phototransistor 122 is housed, 108c which comprises a connecting portion between portions 108a and 108b and may be used to house the electronic circuit as defined above, and area 108d is defined as being the area between the two walls of the C-profile tube 112a and 112b which is outside of the tube itself and comprises the area in which the light path 17 is directed across towards the phototransistor and further comprises the area in which the matter 19 may intersect the light path.
In the present embodiment, the light source emits light in the infra-red (IR) spectrum across the gap 108d in the C-profile tube between the two portions 108a and 108b toward the phototransistor which is optimized to detect said light. The gully sensor is positioned in such a way that matter 19 is allowed to flow into said gap and act as a potential hindrance to the transmission of this light. The phototransistor then detects the amount of radiation whose transmission has not been hindered by the matter 19, and through means known to a person skilled in the art, converts this radiation into an electrical signal. The electrical signal received is then converted into an ASCII data string prefixed with a number relating to the level. This is subsequently passed to a transmitter so that the reading can be read remotely by suitable computing software. The IR light which is produced is entirely enclosed within the C-profile of the tubing.
As the source and phototransistor are entirely enclosed within the tubing, the emitted IR light must also travel through a width of the tubing wall at least twice, which will cause some of the IR light to be scattered or absorbed by the wall material that the light path intersects with. This amount of absorption or scattering is pre-measured or accounted for in a calibration measurement and therefore the device is calibrated to account for this absorption or scattering when taking measurements.
The degree to which the IR light is absorbed or scattered is dependent upon the composition of the gully matter 19. In the event that the matter 19 is comprised of clean water, a minimal amount of the light will be absorbed, which will lead to a signal indicating such. In the event that the matter 19 becomes turbid or consists of silt, the path for the IR light may become totally obscured and the IR light will be maximally absorbed or scattered. There will be many levels of obfuscation between these two extremes which are distinct enough to be detected as separate obfuscation levels by the phototransistor. In this way, the sensor is able to distinguish the composition of the matter 19 against reference levels.
Furthermore, in the present embodiment, the two walls 112a and 112b are tapered at an angle of 3° such that the trench profile 108d is trapezoidal in profile. This has been designed for the prevention of detritus becoming lodged in the area between the light source and the phototransistor. Said detritus may comprise larger objects such as whole leaves and any larger solid objects which may hinder the functionality of the device if the objects become stuck in the trench profile 108d, but may feasibly come into contact with the apparatus. Any such detritus may lead to unwanted absorption or scattering of the IR light, subsequently leading to an erroneous measurement of the fill level and composition of the matter 19. Therefore the shaping of the gap region 108d to limit the amount of said detritus is important for the efficient operation of the apparatus. The walls 112a and 112b are additionally polished to allow efficient transfer of the IR light between the source 120 and the detector 122, with minimal scatter within the apparatus 2.
The plurality of IR light source and phototransistor systems each operate in isolation with separate circuitry and are configured to provide a measurement of the composition and fill level of the gully for each of the systems for each of the systems independently. Each of these measurements is then passed to the transmitter as a separate message to be read remotely by suitable computing software. In this way, the device provides a plurality of measurements which, when combined may indicate the total depth of the matter and the composition of the matter 19 at each level. For example, in
The present embodiment is also filled with a second potting compound conveyed at the proximal 140 and distal 142 ends of the elongate body such that the first potting compound is bounded at opposite ends of the elongate body by the second potting compound. The compound used is a submarine grade black resin potting material, such as Robnor PX804C/BK. The inclusion of this feature helps to fully encapsulate the apparatus to allow it to be fully waterproof to the IP68 standard.
Another feature of the device in this embodiment is to include proximal 150 and distal 152 caps on the tubing which substantially surround the ends of the casing 102, as well as extending down a length of the casing 102. In combination with the formation of the tubing and the black resin potting compound, this enables the device to be fully waterproof by encapsulation to the IP68 standard. In this embodiment, the caps are comprised of rubber. The caps are either attached to the proximal and distal ends of the tubing with strong glue which will not degrade in the gully environment, or otherwise formed upon both ends by using a process such as thermal bonding.
A cable 200 is attached to the proximal cap 150 via a suitable means, such as a screw and locking nut arrangement and the sensor is suspended from this cable into the gully. The cable is also electrically coupled to the apparatus. This is achieved by drilling a hole in the proximal cap 150 which is sufficiently sized to allow the cable to pass through it, but to not substantially compromise the water permeability of the sensor. In this embodiment, the cable is 15 mm in diameter and the drilled hole is 20 mm in diameter. This cable is further attached to a transmitter system located at a level above the gully and enables the relaying of the signals generated by the plurality of IR source and phototransistor systems to the transmitter via the electrical coupling means 160, where the messages are subsequently transferred to suitable computing software. The cable further enables the suspended sensor to be positioned correctly in the gully, as determined by a user. This also enables the sensor to be more easily repositioned if desired.
Upon the ASCII data strings being received at the transmitter, the data is output as a single string in Hex Format, commencing with a * for each level and the level number. Each level is then equated to a further two digit hexadecimal number which indicates the level of absorption or scattering of the IR light, ranging from possible levels of 00-FF. This text string is then transmitted to suitable remote computing software for interpretation. This process of concatenation of the ASCII data strings is performed after each data read cycle, which in the present embodiment of 8 levels lasts for a duration of 200 ms.
The present embodiment is optimized for long term battery operation from a single 3.6V lithium cell, but can be operated from any stable supply ranging between 3.2V and 4V DC. The lithium cell is stored externally to the gully sensor and power is supplied through the electrically coupled cabling means 200. The gully sensor can be left in a powered state, in which case, a remote command requesting a data read cycle simply needs to be sent. However, the sensor is optimized such that the longest operation from a single battery is obtained by powering the sensor up and down, with the sensor being remotely powered up before a data read cycle is to be initiated and subsequently powered down after the data read cycle is completed.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1703900.9 | Mar 2017 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/GB2018/050589 | 3/8/2018 | WO | 00 |
