Gymnasium curtain system

Information

  • Patent Grant
  • 6401794
  • Patent Number
    6,401,794
  • Date Filed
    Friday, May 25, 2001
    23 years ago
  • Date Issued
    Tuesday, June 11, 2002
    22 years ago
  • Inventors
  • Examiners
    • Purol; David M.
    Agents
    • Yan; Wayne H.
    • Wood; Max R.
Abstract
A flexible partition suspended from a ceiling of a gymnasium or the like, includes a drive cylinder which extends the length of and intermediate of the curtain forming the partition. A cylinder is provided with an internal drive motor, and a reaction device is provided externally of the curtain such that the motor device when activated will drive the cylinder to wind-up the upper and lower portions of the curtain. In one embodiment, the upper portion is a single curtain panel and is attached to the periphery of the cylinder at an axial line. The lower portion includes two spaced curtain panels which are connected to the periphery of the cylinder at diametrically opposite lines thereon. In another embodiment both the upper portion and lower portion of the curtain include two curtain panels, so as to form a full-size double curtain. In such an arrangement, the flexible partition has a spaced-apart double panel configuration at least at its lower portion, to provide a better acoustic insulation.
Description




FIELD OF THE INVENTION




The present invention relates to a flexible partition, and more particularly to a curtain with an integrated wind-up device.




BACKGROUND OF THE INVENTION




It is well known to utilize flexible sheet type curtains, which are adapted to be rolled up, to divide or partition a large room such as a gymnasium. Such curtains might easily measure 40 feet in length by 20 feet in height. In most cases, an electrical motor drives a shaft on which the curtain is hung. Such an apparatus is described in U.S. Pat. No. 3,900,063, issued to Max F. Roller. As can be seen in the roller patent, the installation of such a curtain may be relatively involved since the motor and roll-up device must be mounted to the trusses or rafters supporting the ceiling. The torque required to wind-up the complete curtain is substantial, thereby increasing the height of the wind-up installation.




A further disadvantage of current flexible partition wall systems is that they do not lend themselves to providing proper barriers to dust or noise. In other words, there is no suitable device for sealing the vertical edges of the curtain to the walls forming the enclosure or room which is being divided by the curtain, when it is deployed. The Applicant has designed a flexible partition wall system to overcome the above mentioned disadvantages of current flexible partition wall systems, which is described in the Applicant's U.S. Pat. No. 5,429,171, issued on Jul. 4, 1995. The flexible partition described in that patent is suspended from a ceiling of a gymnasium or the like, and includes a drive cylinder which extends the length of and intermediate of the curtain forming the partition. The cylinder is provided with an internal drive motor, and a reaction device is provided externally of the curtain such that the motor device when activated will drive the cylinder to wind-up the upper and lower portions of the curtain. The upper and lower portions of the curtain are attached at diametrically opposed locations on the cylinder, and hook-and-loop type fastening strips are provided on the side edges of the curtain and on the side wall so as to seal the curtain against noise and dust.




The flexible partition wall system works well and has been welcomed by users. Nevertheless, the Applicant is seeking improvements thereof, particularly, a better acoustic insulation is desirable.




SUMMARY OF THE INVENTION




One object of the present invention is to provide an improved, relatively light, flexible partition for dividing large rooms, such as gymnasiums.




It is another object of the present invention to provide a flexible partition which is relatively simple to install.




It is a further object of the present invention to provide a flexible partition which provides better acoustic insulation to reduce the transmission of sound between the two divided portions of the room.




The construction of an apparatus in accordance with the present invention comprises a flexible partition for dividing a room, wherein the room includes a ceiling, a floor, and vertical side limiting means defining a vertical planar area. The flexible partition has dimensions to cover the vertical planar area and includes a flexible curtain with a top edge, a bottom edge touching the floor when the curtain is fully deployed, and side edges in contact with the respective vertical side limiting means. Means are provided for suspending the curtain from a structure supporting the ceiling. An elongated cylinder extends from one side edge of the curtain to the other and is connected to the curtain to divide the curtain into upper and lower portions. A motor means is located within the cylinder at least at one side edge of the curtain and a rotary drive means is driven by the motor means and connected to the cylinder. A torque reacting means is provided adjacent to the one side edge of the curtain and is associated with the motor means to resist rotation of the motor means with the cylinder in response to rotation of the rotary drive means. At least the lower portion of the curtain includes two flexible curtain panels connected to a periphery of the cylinder at first and second axial lines thereof. The two curtain panels are spaced apart from each other and extend in a parallel relationship when the curtain is fully deployed, for better acoustic insulation. The entire curtain is wound up on the cylinder when curtain roll-up is required.




More specifically, the cylinder includes a circular cross-section interrupted by four axial grooves. The grooves are equally and circumferentially spaced apart from one another. Bead means associated with the curtain selectively fit and lock into the individual grooves for connection of the cylinder and the curtain.




In a specific embodiment of the present invention, the upper portion of the curtain comprises one flexible curtain panel connected to the periphery of the cylinder at a third axial line thereon. The third axial line is equally and circumferentially spaced apart from the respective first and second axial connection lines of the two flexible curtain panels of the lower portion.




In another specific embodiment of the present invention, the upper portion of the curtain comprises two flexible curtain panels connected to the periphery of the cylinder at respective third and fourth axial connection lines thereon. Thus, the two curtain panels of the upper portion are also spaced apart from each other and extend in a parallel relationship in the fully deployed condition. Preferably, the third and fourth axial lines are circumferentially spaced 90° apart, and diametrically opposite to the respective first and second axial lines.




Alternatively, the two curtain panels of the upper portion and the two curtain panels of the lower portion are preferably integrated respectively to form two full-size curtain panels, according to a further embodiment of the present invention. The cylinder is flanked by the two full-size curtain panels. A flexible connection section interconnects the periphery of the cylinder and each of the full-size curtain panels.




In the embodiments having double panels of the upper portion, the suspending means is preferably adapted to adjust the vertical positions of the top edges of the curtain panels of the upper portion relative to each other to ensure that both the curtain panels of the upper portion properly extend and are properly wound up on the cylinder when the curtain is in a wind-up process.




The side edges of the curtain panels and the respective side limiting means are preferably each provided with elongated cooperating hook-and-loop type fastening strips in order to seal the side edges of the curtain panels to the respective side limiting means when the curtain is deployed.




In contrast to the existing single panel curtains, the double panel curtains will provide much better acoustic insulation to reduce the sound transmission between the two divided portions of the room. In a number of situations, such as sports activities in gymnasiums, the most significant noise source is the people, including athletes and spectators especially when the spectators are not elevated on high indoor bleachers and no loud speakers hang from the ceiling. Thus, a flexible partition curtain with a double panel lower portion will provide good acoustic insulation. However, in gymnasiums provided with high indoor bleachers and loud speakers hanging from the ceilings, a flexible partition curtain with double panels from the top to the bottom are necessary in order to provide effective acoustic insulation.




Other advantages and features of the present invention will be better understood with reference to the preferred embodiments of the invention described hereinafter.











BRIEF DESCRIPTION OF THE DRAWINGS




Having thus generally described the nature of the invention, reference will now be made to the accompanying drawings, showing by way of illustration, preferred embodiments thereof, in which:





FIG. 1

is a front elevation of the fully deployed, flexible partition, according to one preferred embodiment of the present invention;





FIG. 2

is a fragmentary vertical cross-section of the flexible partition shown in

FIG. 1

, taken laterally;





FIG. 3

is a vertical cross-section of the flexible partition shown in

FIG. 1

, taken laterally of the flexible fully wound-up partition;





FIG. 4

is an enlarged fragmentary vertical cross-section, taken laterally of the flexible partition in

FIG. 1

, showing details of an elongated cylinder of the flexible partition;





FIG. 5

is an enlarged fragmentary longitudinal cross-section of the details of the flexible partition shown in

FIG. 1

;





FIG. 6

is a vertical cross-section taken along line


6





6


of

FIG. 5

;





FIG. 7

is a fragmentary vertical cross-section taken laterally of the fully deployed, flexible partition according another preferred embodiment of the present invention;





FIG. 8

is a fragmentary vertical cross-section taken laterally of the fully deployed, flexible partition according to a further preferred embodiment of the present invention; and





FIG. 9

is a fragmentary vertical cross-section of the flexible partition in

FIG. 7

showing the partition being wound up.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




With reference to

FIGS. 1 and 2

, a flexible partition generally indicated at numeral


10


, is fully deployed in a room R. The room R might be a gymnasium or other large room such as an industrial factory or a convention hall. The room R includes a ceiling


12


, a floor


16


, and side walls


14


, In the present embodiment, the partition


10


is shown as being hung from a truss grader


18


which extends from one wall


14


to the opposite lateral side wall


14


and which supports the ceiling


12


. The flexible partition


10


includes a curtain


20


which in this embodiment, is made of an upper curtain panel


22


and two lower curtain panels


24


. A cylinder


26


separates the upper curtain panel


22


from the lower curtain panels


24


, as will be described further. The flexible curtain


20


may be made up of 18 oz. reinforced polyester in vinyl or reinforced nylon in urethane.




Referring now to

FIGS. 2 and 3

, the upper edge of the upper curtain panel


22


is suspended from the truss grader


18


by means of a plurality of brackets


28


positioned in a spaced apart relationship along the length of the truss grader


18


. Each bracket


28


retains a section of rod or tube


30


therein and has a bottom opening for permitting a piece of rope or strap connected to the upper edge of the upper curtain panel


22


to extend therethrough to be attached to the section of the rod or tube


30


. The bracket


28


is firmly secured to the truss grader


18


by means of a plurality of bolts


32


and nuts


34


. The bracket


28


is assembled with separate upper and lower portions so that the bolts


32


and nuts


34


can be assembled to the upper portion before the bracket


28


is assembled.




A valence


36


may be suspended from the ceiling


12


and connected to the upper edge of the upper curtain panel


22


of the curtain


20


, as shown in

FIGS. 1

,


2


, and


3


. The valence


36


may be provided on either side of the partition for better acoustic insulation.




The elongated wind-up cylinder


26


as more clearly shown in

FIG. 4

may be a thin walled aluminum extrusion including longitudinally extending ribs


38


and four axial grooves


40


which are equally and circumferentially spaced apart from one another and adapted to selectively receive the beads


41


,


42


and


43


of the upper curtain panel


22


and lower curtain panels


24


and


25


, respectively. The configuration of the grooves


40


and the beads allows the beads


41


,


42


and


43


to be selectively locked into three of the four grooves


40


. In this embodiment, the beads


42


and


43


of the upper edges of the lower curtain panels


24


and


25


lock into the diametrically opposed grooves


40


and the bead


41


of the lower edge of the upper curtain


22


locks into one groove


40


positioned between the two diametrically opposed grooves


40


, in which beads


42


and


43


lock.




As can be seen in

FIG. 5

, the ends of the ribs


38


are tapered and cut away near the ends of the cylinder


26


, in order to accommodate the hems


22




a


,


24




a


, and


25




a


and the fastening strip


57


at the edges of the curtain


20


.




The cylinder


26


may be supplied in 20-foot sections, and the sections are connected end-to-end by inserts


44


having a slightly smaller diameter than the cylinder


26


. The insert


44


is shown in FIG.


4


.




A motor


46


is provided within the hollow portion of the cylinder


26


at least at one end of the cylinder and includes a rotary drive connection


48


as shown in FIG.


5


. The other end of the motor is connected by means of an extension


46


a to a carriage


52


which in turn mounts four idler wheels


54


. The idler wheels


54


are adapted to surround a suspended tube


50


. When the motor


46


is driven to rotate the cylinder


26


by means of the rotary drive connection


48


, the reaction provided by the carriage


52


on the suspended tube


50


is to resist the torque, thereby preventing the rotation of the motor


46


. It is contemplated that other torque resisting devices could be used including a fixed vertical guide member, a folding torque arm, fixed guide wires, or a retractable cable.




It is also contemplated that in the case of heavier curtains, two motors


46


would be required, one at each edge of the curtain


20


.




As shown in

FIG. 2

, a weight


56


may also be provided at the lower edge of the lower curtain panels


24


and


25


such that the curtain


20


can be properly hung in the fully deployed condition, to form a lower portion having double panels spaced apart from each other and extending in a parallel relationship for better acoustic insulation.




In operation, as shown in

FIGS. 3 and 5

, when it is required to wind-up the curtain


20


, the motor


46


is activated to rotate the rotary drive connection


48


and thus rotate the cylinder


26


. The upper curtain panel


22


and the lower curtain panels


24


,


25


of the curtain


20


will simultaneously be rolled up on the cylinder


26


as the cylinder


26


climbs on the upper curtain panel


22


.




As shown in

FIG. 5

, for better acoustic insulation between the two divided room portions it is advantageous to provide strips of hook-and-loop fastening strips


57


on the edges of the curtain


20


and on an alcove


58


formed on the walls


14


, which is well described in the Applicant's U.S. Pat. No. 5,429,171 and is incorporated herewith by reference.




In

FIG. 7

a flexible partition


60


according to another preferred embodiment of the present invention includes a curtain


70


. The curtain


70


has two flexible upper curtain panels


72


and


74


and two flexible lower curtain panels


76


and


78


. The partition


60


is hung from two groups of brackets


28


(only one of each group is shown). Brackets


28


in each group are positioned in a spaced apart relationship along the length of the truss grader


18


, each bracket


28


suspending the upper edge of one of the upper curtain panels


72


and


74


by means of the section of rod or tube


30


with the attached rope or strap, similar to those of the partition


10


as shown in FIG.


2


.




In contrast to the assembly shown in

FIG. 2

, in which each bracket


28


is firmly secured to the ceiling support structure, a plurality of bridge members


80


are provided, positioned in a spaced apart relationship along the length of the ceiling support structure. Each bridge member


80


is secured to the ceiling support structure and is pivotable about a pin


81


which is secured to the bottom end of the bolt


32


and is parallel to the length of the ceiling support structure. A pair of the brackets


28


in the respective groups are suspended from the bridge member


80


at the opposed ends thereof.




The lower curtain panels


76


and


78


are secured to the periphery of the cylinder


26


at the respective two adjacent axial grooves


40


in a manner similar to that shown in FIG.


2


and will not be further described. The lower edges of the upper curtain panels


72


and


74


are secured to the periphery of the cylinder


26


at the other two of the grooves


40


, respectively. The upper curtain panels


72


,


74


and the lower curtain panels


76


,


78


are joined with the cylinder


26


to form the full-size double panel curtain


70


. The bottom edges of the lower curtain panels


76


,


78


touch the floor when the full-size double curtain


70


is fully deployed under its own gravity and the weight


56


attached thereto.




When curtain wind-up is required, the upper curtain panels


72


,


74


and the lower curtain panels


76


,


78


will simultaneously be rolled up on the cylinder


26


as the cylinder


26


climbs on the upper curtain panels


72


and


74


, in a manner similar to that shown in FIG.


3


.




During a first rotation of the cylinder, of about 45° in a direction indicated by arrow W, as shown in

FIG. 9

, when the flexible partition


60


begins to be wound up, the upper curtain panel


72


and lower curtain panel


78


are wound up on the cylinder


26


about ⅛ of the periphery thereof while the upper curtain panel


74


and the lower curtain panel


76


are not yet wound up on the cylinder


26


. This will shift the weight of the curtain


70


which is evenly supported by the two groups of brackets


28


when the curtain


70


is fully deployed, to the left hand group of brackets


28


, thereby pivoting the bridge members


80


to adjust the vertical positions of the two upper edges of the upper curtain panels


72


and


74


relative to each other until the upper curtain panel


74


properly extends to transfer an appropriate proportion of the weight of the curtain


70


back to the right hand group of brackets


28


.




It is contemplated that the pivotable bridging feature could be implemented by other suspending devices having automatic height adjustment features. Without such a height adjustment feature, one upper curtain panel (the panel


74


in this case) would sag and not be properly wound up on the cylinder


26


, thereby creating wrinkles thereon and presenting an unacceptable appearance when the curtain is fully deployed the next time.




The cylinder


26


advantageously includes four equally and circumferentially spaced axial grooves


40


so that a single design of the cylinder


26


can be used for both embodiments shown in FIG.


2


and FIG.


7


.




In

FIG. 8

a flexible partition


60




a


according to a further preferred embodiment of the present invention, includes a flexible curtain


70




a


which is similar to the embodiment illustrated in FIG.


7


. The difference between the flexible partition


60




a


and the flexible partition


60


lies in that the two groups of brackets


28


are spaced apart a distance greater than the diameter of the cylinder


26


, and the upper curtain panels


72


,


74


and the lower curtain panels


76


,


78


are not directly secured to the periphery of the cylinder


26


. Instead, the individual upper curtain panels


72


,


74


are integrated with the individual lower curtain panels


76


,


78


to form two respective full-size panels. A pair of flexible connection sections


82


and


84


, which are preferably made of the same material as the curtain panels, interconnect the periphery of the cylinder


26


at a pair of diametrically opposite axial grooves


40


thereof and the respective full-size curtain panels, each at the integrated lower edge of the upper curtain panel


72


or


74


and the upper edge of the lower curtain panel


76


or


78


.




In such an arrangement, the two full-size curtain panels are spaced apart a distance greater than the diameter of the cylinder such that a standard cylinder


26


can be used with a flexible partition having double full-size curtain panels which are spaced apart a selected distance from each other as desired.




The connecting sections


82


and


84


will compensate for the difference in length between the upper curtain panels


72


and


74


when the curtain


70


a is wound up on the cylinder


26


, thereby reducing the pivoting angle of the bridge member


80


when the bridge member


80


is balanced.




It is to be understood that the invention is not limited to the illustrations described and shown herein, which are deemed to be merely illustrative of the best modes of implementation of the invention, and which are susceptible to modification of form, size, arrangement of parts, as well as details of configuration. The invention rather is intended to encompass all such modifications which are within its spirit and scope as defined by the claims.



Claims
  • 1. A flexible partition for dividing a room, wherein the room includes a ceiling, a floor, and vertical side limiting means, defining a vertical planar area, comprising:a flexible curtain having dimensions to cover the vertical planar area and including a top edge, a bottom edge touching the floor when the curtain is fully deployed, and side edges in contact with the respective vertical side limiting means; means for suspending the curtain from a structure supporting the ceiling; an elongated cylinder extending from one side edge of the curtain to the other, connected to the curtain and dividing the curtain into upper and lower portions; motor means located within the cylinder at least at one side edge of the curtain; rotary drive means driven by the motor means and connected to the cylinder; torque reacting means provided adjacent to the one side edge of the curtain and associated with the motor means to resist rotation of the motor means with the cylinder in response to rotation of the rotary drive means; and at least the lower portion of the curtain including two flexible curtain panels connected to a periphery of the cylinder at first and second axial lines thereon, the two curtain panels being spaced apart from each other and extending in a parallel relationship in the fully deployed condition for a better acoustic insulation, the entire curtain being wound up on the cylinder when it is required to roll up the curtain.
  • 2. A flexible partition as claimed in claim 1 wherein the upper portion of the curtain comprises one flexible curtain panel connected to the periphery of the cylinder at a third axial line thereon, the third axial line being equally and circumferentially spaced apart from the respective first and second axial connection lines of the two flexible curtain panels of the lower portion.
  • 3. A flexible partition as claimed in claim 1 wherein the upper portion of the curtain comprises two flexible curtain panels connected to the periphery of the cylinder, the two curtain panels of the upper portion being spaced apart from each other and extending in a parallel relationship in the fully deployed condition.
  • 4. A flexible partition as claimed in claim 3 wherein the two panels of the upper portion are connected to the periphery of the cylinder at respective third and fourth axial lines thereon, the third and fourth axial lines being circumferentially spaced 90° apart, and diametrically opposite to the respective first and second axial lines.
  • 5. A flexible partition as claimed in claim 3 wherein the two curtain panels of the upper portion and the two curtain panels of the lower portion are integrated respectively to form two full-size curtain panels, the cylinder extending between the two full-size curtain panels, a top edge of each full-size curtain panel being secured by the suspending means and a bottom edge of each full-size curtain panel touching the floor when the curtain is fully deployed.
  • 6. A flexible partition as claimed in claim 5 wherein the two full-size curtain panels are spaced apart a distance greater than a diameter of the cylinder, a flexible connection section interconnecting the periphery of the cylinder and each of the full-size curtain panels.
  • 7. A flexible partition as claimed in claim 1 wherein the cylinder comprises a circular cross-section interrupted by four axial grooves, the grooves being equally and circumferentially spaced apart from one another, and bead means associated with the curtain selectively fitting and locking into the individual grooves for connection of the cylinder and the curtain.
  • 8. A flexible partition as claimed in claim 2 wherein the upper portion comprises a bead located at a lower edge of the one curtain panel and wherein the lower portion comprises one bead located at an upper edge of each of the two curtain panels, the beads selectively fitting and locking into respective three of four axial grooves which interrupt a circular cross-section of the cylinder and are equally and circumferentially spaced apart from one another.
  • 9. A flexible partition as claimed in claim 4 wherein the curtain comprises four beads, a first and a second being connected to lower edges of the respective curtain panels of the upper portion, and a third and a fourth being connected to upper edges of the respective curtain panels of the lower portion, the beads fitting and locking into four respective axial grooves which interrupt a circular cross-section of the cylinder and are equally and circumferentially spaced apart from one another.
  • 10. A flexible partition as claimed in claim 3 wherein the suspending means is adapted to adjust a vertical position of a top edge of one curtain panel of the upper portion relative to a vertical position of a top edge of the other curtain panel of the upper portion to ensure that both the curtain panels of the upper portion properly extend and are properly wound up on the cylinder when the curtain is in a wind-up process.
  • 11. A flexible partition as claimed in claim 10 wherein the suspending means comprises a plurality of bridge members positioned in a spaced apart relationship along a length of the ceiling support structure, each bridge member being secured at a middle between two opposed ends thereof, to the ceiling support structure, each bridge member being pivotable about an axis parallel to the length of the ceiling support structure, the respective top edges of the curtain panels of the upper portion being suspended from the opposed ends of the bridge members such that the bridge members pivot at an angle, thereby adjusting the vertical positions of the upper edges of the two full-size curtains when the curtain is wound up.
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