The field of the invention is a multi-chamber container for hair coloring substances with a nozzle facilitating mixing the contents of the container to create a hair coloring solution. In one embodiment, the container comprises a tube with a nozzle, facilitating the mixing of the container's contents, including a developer and a colorant.
Many hair coloring products require mixing two or more hair coloring substances to create a hair coloring solution before use by the end customer. For many years, such products would be sold in separate containers, where each container contains a hair coloring substance to be mixed with additional substance(s) from other container(s). The customer would have to extract each container's content and then mix it with the content(s) from any other container(s) manually to create the hair coloring solution to apply to the customer's hair.
Hair coloring solution generally has two substances: a developer and a colorant. The developer allows the color to penetrate the cuticle by activating the colorant. However, as the developer includes hydrogen peroxide and other chemicals that degrade in time, the developer should not interact with the colorant until actual application.
A standard solution to this problem is to place each hair coloring substance in a separate container, and the end-user would mix the hair coloring substances in a third container. However, this procedure involves multiple containers and creates waste. It also forces the end-user to mix the two hair coloring substances by hand. It also increases the possibility that the hair coloring substances and the final hair coloring solution will spill and stain the work area.
A need exists in the art for a single-piece dispenser of hair coloring solution that includes a mixing feature that does not require user intervention. A need also exists for a method of manufacturing such a dispenser for a hair coloring solution.
An object of the invention is to create a multi-chamber container for hair coloring substances that overcomes drawbacks in the prior art. A feature of the invention is that the container includes multi-chambers (two or more) that hold different hair coloring substances with a mixing nozzle in communication with the sub-chambers. An advantage of the invention is that the hair coloring substances in the sub-chambers are not mixed until needed by the end-user. An additional advantage of the invention is that the end-user can mix the amount of hair coloring substances desired at the time.
A further object of the invention is to provide a container that dispenses an already mixed hair coloring solution. A feature of the invention is that the container's mixing nozzle mixes hair coloring substances thoroughly, and additional mixing is not required. An advantage of the invention is that the end-user does not need to perform additional product preparation steps after dispensing.
Another object of the invention is to create a container that holds multiple hair coloring substances in separated segments until dispensing. A feature of the invention is that, in one embodiment, the container includes multi-chambers that hold hair coloring substances separated from one another until the hair coloring substances are mixed. An advantage of the invention is that the hair coloring substances do not react until the end-user mixes the hair coloring substances.
Yet another object of the invention is to provide a container that mixes hair coloring substances without requiring an external mixing container. A feature of the invention is that the mixing occurs as the hair coloring substances leave the container without requiring a separate mixing container or cup. An advantage of the invention is that the container eliminates the need for an external mixing cup, decreasing waste generated during dispensing.
Another object of the invention is to provide a dispenser where correct quantities of hair coloring substances are dispensed for mixing. A feature of the invention is that the container includes a mixing nozzle, which controls each hair coloring substances' amount entering the mixing area. A benefit of the invention is that it can support multiple different types of finished hair coloring solutions.
Another object of the invention is to provide a convenient system. A feature of the invention is that all hair coloring substances are kept together in a single container during dispensing. An advantage of the invention is that all hair coloring substances for mixing are kept in one main body.
The invention provides a multi-chamber container having a main body with at least two sub-chambers separated from each other, except at an exit area, which includes a mixing nozzle that has a mixing structure.
Also provided is a manufacturing method for a multi-chamber container comprising joining two sub-chambers in one main body with a nozzle in communication with both sub-chambers. A nozzle with a mixing structure is also manufactured.
The invention, together with the above and other objects and advantages, will be best understood from the following detailed description of the preferred embodiment of the invention shown in the accompanying drawings, wherein:
The above summary and the following detailed description of specific embodiments of the present invention will be better understood when read in conjunction with the appended drawings.
As used herein, an element or step recited in the singular and proceeded with the word “a” or “an” should be understood as not excluding plural said elements or steps unless such exclusion is explicitly stated. Furthermore, references to “one embodiment” of the present invention are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. Moreover, unless explicitly stated to the contrary, embodiments “comprising” or “having” an element or a plurality of elements having a particular property may include additional such elements not having that property.
Turning to the figures,
A benefit of the invention is that the overall container 10 has a conventional shape while including a number of novel features optimized for dispensing hair coloring solutions. As such, an end-user will be familiar with the container 10 even though the container 10 includes novel features.
In the depicted embodiment, the cap 14 includes a flat area that allows the container 10 to stand on the cap 14.
In some embodiments, the cap 14 includes a storage area for an optional mixing nozzle, which will be described in detail below.
In some embodiments, the outer covering 18 includes a side window (not shown) to allow the end-user to see how much hair coloring substance remains in the main body 12.
In the embodiment shown in
The main body 12 outer layer comprises a flexible plastic such as high-density polyethylene, in one embodiment. In other embodiments, the main body 12 and the two sub-chambers 20, 22 use a combination of HDPE and low-density polyethylene plastics. In one embodiment, the outer layer uses LDPE, and the two sub-chambers 20, 22 use HDPE. In some embodiments, the cap 14 and the add-on mixing nozzle comprise a different material, such as polypropylene.
The embodiment of the hair coloring container 10 shown in
The invention allows for the mixing of two or more fluid hair coloring substances to create a hair coloring solution to be applied to a user's hair. Each fluid substance may be a neat liquid, a fluid phase material, a fluid mixture, an aqueous solution, a colloidal dispersion, an emulsion, and combinations thereof.
While the nozzle 32 is shown as having a smooth outer surface in
The mixing chamber 36 is made from partially transparent plastic in one embodiment. In one embodiment, the mixing chamber 36 is substantially hollow. In other embodiments, the mixing chamber 36 includes structures to assist in the mixing of the hair coloring substances. As shown in
The side 48 facing the main body 12 includes ports 40, 42, which are in fluid communication with the two sub-chambers 20, 22, respectively.
While the ports 40, 42 are depicted as equally sized in
In
The covers, such as covers 41 shown in
A benefit of the mixing nozzle and ports with variable flow rates is that hair coloring substances having varying viscosities can still be mixed, maintaining a required ratio. For example, for most hair colors, the colorant and developer should be mixed in a one-to-one ratio, but the colorant is thicker. For such a product, the opening of the developer sub-chamber is smaller or has a stronger cover to allow for variable mixing.
As the container 10 is squeezed, pressure on the first sub-chamber 20 causes its hair coloring substance to exit through the port 40. Similarly, pressure on the second sub-chamber 22 causes its hair coloring substance to exit through the port 42.
In one embodiment, as shown in
The small size of the exit port 34 is designed to ensure that the hair coloring substances exiting through the ports 40, 42 spend sufficient time in mixing chamber 36 before exiting mixing chamber 36. In the embodiment shown in
The mixing of the hair coloring substances is also facilitated by the hair coloring substances being combined. In one embodiment, the two hair coloring substances are compatible, given similar densities and suitable chemical substances. For hair coloring solution, the hair coloring substances may be a corresponding hair coloring dye (colorant) and a corresponding developer.
In one embodiment, the cap 14 shown in
In one embodiment, the ports 40, 42 must be opened before first use. In one embodiment, the ports 40, 42 are covered by a metallic substrate when the two sub-chambers 20, 22 are filled. Before first use, the mixing chamber 36 must be temporarily removed and the metallic substrate removed. In other embodiments, the ports 40, 42 are covered by a plug that can be breached with a sharp instrument, such as a needle. In this embodiment, the plugs on the ports 40, 42 are much softer than the material comprising the remainder of the side 48 facing the main body 12. In one embodiment, the cap 14 includes an integrated breaching implement, such as a sharpened tool.
The several linear 56 structures ensure that the liquid undergoing the hair coloring substances does not flow too quickly through the optional mixing nozzle 50. The several linear 56 structures control the velocity of flow of hair coloring substances out of the optional mixing nozzle 50. In one embodiment, any interior features, such as the several linear 56 structures or other mixing nozzle features described herein, act to decrease the velocity of liquid flow through the nozzle. Additionally, the hook-shaped 58 structures ensure that the hair coloring substances' flow is not straight but rather turns and therefore increases the mixing time-nearly every point of contact between the hair coloring substances and the hook-shaped structure results in a local vortex. The flow of the hair coloring substances is disturbed in this manner to encourage the mixing of the hair coloring substances.
The embodiments shown in the figures depict linear structures; other shapes are used for the mixing nozzle in other embodiments (not shown). For example, in one embodiment, the mixing nozzle is substantially oval or round so as to follow the general shape of the cap 14 shown in
As shown in
In some embodiments, the several linear 56 structures and the hook-shaped 58 structures are molded integrally to the interior of the optional mixing nozzle 50. In other embodiments, they are added to the optional mixing nozzle 50 as an insert during the manufacturing of the optional mixing nozzle 50.
In another embodiment, not shown, the mixing chamber features spiral grooves or rifling.
The optional mixing nozzle 50 is used in conjunction with the mixing chamber 36 shown in
As shown in
The optional mixing nozzle 50 is attached to the mixing chamber 36 using frictional engagement in one embodiment. It is critical that the optional mixing nozzle 50 remain in place during use and during the mixing processes. In some embodiments, the optional mixing nozzle 50 includes additional means to attach the optional mixing nozzle 50 to the mixing chamber 36. For example, in one embodiment not shown, the mixing chamber includes a post, and the optional mixing nozzle has a corresponding aperture, forming a bayonet mount. In another embodiment, the optional mixing nozzle and the mixing chamber feature corresponding screw fittings.
As shown in
In at least one embodiment, the optional mixing nozzle 50 includes features that reversibly deform depending on the flowing liquid's pressure. In this embodiment, the amount of turbulence in the flow changes depending on how hard the end-user presses on the outside of the container 10. If the end-user exerts a high amount of pressure, the features are pushed up, creating more turbulence within the optional mixing nozzle 50.
In another embodiment, the structures within the optional mixing nozzle 50 are designed to cause friction when the hair coloring substances flow over the structures. In this embodiment, the structures include an external surface with dimples, ridges, and other surface features to ensure that the hair coloring substances' eddies are created when the hair coloring substances pass over the optional mixing nozzles 50.
In the embodiment shown in
In one embodiment, the optional mixing nozzle 50 is made from a transparent material so that the end-user can observe the process of the hair coloring substances' flow traversing the optional mixing nozzle 50. In another embodiment, the optional mixing nozzle 50 is only partially transparent.
As the optional mixing nozzle 50 is used to mix hair coloring substances with a dye, the color of the final hair coloring solution will change as the mixing continues. Therefore, the end-user can use the transparent or partially transparent optional mixing nozzle 50 to ensure that the mixing is occurring to an acceptable degree. If the mixing is not sufficient, the end-user will know to apply less pressure to the container 10.
In at least one embodiment, the main body 12 also includes at least one area of partial or complete transparency (not shown). This allows the end-user to gauge the amount of hair coloring substances left remaining in at least one chamber. In some embodiments, where the mixing from the sub-chambers occurs equally or nearly equally, only one such area of transparency is required. In other embodiments, each side corresponding to a different two sub-chamber 20, 22 includes such an area indicating the hair coloring substances' level remaining in that two sub-chamber 20, 22.
An overview of the manufacturing process 70 is shown in the flowchart in
The process begins by selecting the contents of each of the sub-chambers and forming the sub-chambers 72. In one embodiment, the sub-chamber formation is performed with a conventional bladder forming step.
Next, the sub-chambers are attached and covered 74 with an outer or external cover. In one embodiment, this outer cover comprises an outer covering that is pre-printed with product information.
Subsequently, the ports are added 76, ensuring that the sub-chambers are in hair coloring substances communication with a mixing chamber. However, to prevent the hair coloring substances of the sub-chambers from drying out, the ports are covered 78 as part of the manufacturing process 70.
The mixing chamber is then added to the container, and the cap is installed 80 over the mixing chamber.
The optional mixing nozzle is then added 82 to the mixing nozzle area of the main body. In one embodiment, the optional mixing nozzle is attached with glue to the side of the container. In another embodiment, the optional mixing nozzle is added to the cap. In yet another embodiment, the cap is placed next to the main body, and then the combination of the cap and main body are shrink-wrapped together to form one unit.
The container is then finally packaged 84, such as by placing the hair coloring product in a box, or in another suitable container, such as a hard plastic shell.
An additional helical embodiment 100 of the invention is depicted in
As can be seen in the exploded view of
The details of the mixing nozzle 118 are found in
As can be appreciated from
The mixing nozzle 118 can rotate around a central axis 129, as shown in
The central axis 138 of the helical mixing tool 130 is shown in
A sectional view of the helical mixing tool 130 installed in the mixing nozzle 118 is shown in
To clarify the operation of the helical mixing tool 130,
As can be appreciated from the views, the helical mixing tool 130 forces the hair coloring substances of the main body 112 to mix in the elongated portion 128 of the mixing nozzle 118. The looping structures 136 are continuously angled and loop around the central pillar 132, except for the flat structures 134. The flow of hair coloring substances is impeded or slowed, but never stopped. As can be appreciated by the cut-away views of
As hair coloring substances pass through the elongated portion 128, it will turn the helical mixing tool 130 on its axis, which further encourages additional mixing.
Also possible is any combination of the features of any of the embodiments described above. For example, an embodiment can have a main body 12, 112 with a mixing chamber 36 (either with or without threads) to which a mixing nozzle 50, 118 (or any other mixing nozzle that performs the function of the mixing nozzle 50, 118) can be attached, but it may be without a mixing chamber 36 but instead have a main body tip 116 (either with or without threads 126) to which a mixing nozzle is attached. Also, all of the ports, such as port 40 and port 42 can have the cover 41, or just one port can be with the cover 41. There can be another embodiment where the optional mixing nozzle 50 of
The embodiments of the hair coloring substances described above include features that a compatible with any number of hair coloring substances but are particularly adapted for the mixing of hair coloring substances. Such hair coloring substances generally have a developer and a colorant that require mixing but should only be mixed prior to use.
Although exemplary implementations of the invention have been depicted and described in detail herein, it will be apparent to those skilled in the relevant art that various modifications, additions, substitutions, and the like can be made without departing from the spirit of the invention. These are therefore considered to be within the scope of the invention as defined in the following claims.
It is to be understood that the above description is intended to be illustrative and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. While the dimensions and types of materials described herein are intended to define the invention parameters, they are by no means limiting but are instead exemplary embodiments. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third” are used merely as labels and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. § 112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
This application claims priority to U.S. provisional application 63/152,722, filed on Feb. 23, 2021, presently pending, the contents of which are incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US22/17587 | 2/23/2022 | WO |
Number | Date | Country | |
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20240132254 A1 | Apr 2024 | US |
Number | Date | Country | |
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63152722 | Feb 2021 | US |