The present invention relates to a hair dryer and an electric motor.
In hair dryers with large air volume, motors and their control circuits generate large amounts of heat. For this reason, a technology capable of efficiently dissipating heat from the control circuit has been proposed (refer to, for example, Japanese Patent Application Publication No. 2020-199019).
There is a need for hair dryers having multiple functions. When a hair dryer is multifunctional, a user may move the hair dryer to various angles with respect to the head. Thus, for the convenience of the user, it is desirable to make the hair dryer smaller.
On the other hand, when a hair dryer is made small, it is difficult to efficiently dissipate heat from the motor or the like.
In view of the above circumstances, the present invention provides a hair dryer and an electric motor each of which can efficiently dissipate heat generated by a motor.
According to an aspect of the present invention, a hair dryer is provided. This hair dryer has a main body unit, a blower, and a driver. The main body unit includes an inlet port at one end and an outlet port at the other end. The blower is disposed in the main body unit and configured to generate, in the main body unit, airflow flowing from the inlet port to the outlet port. The driver includes a motor and a frame and configured to drive the blower by a rotation of the motor. The frame includes a heat dissipater. The heat dissipater is configured to dissipate, using the airflow, heat generated in a winding of the motor.
According to one aspect of the present invention, heat generated by a motor can be efficiently dissipated, making it possible to easily make the hair dryer smaller.
Hereinafter, a description will be given of an embodiment of the present disclosure with reference to drawings. Various features described in the following embodiment can be combined with each other.
A term “unit” in the present embodiment may include, for example, a combination of a hardware resource implemented as circuits in a broad sense and information processing of software that can be concretely realized by the hardware resource. Furthermore, various types of information are described in the present embodiment, and such information may be represented by, for example, physical values of signal values representing voltage and current, high and low signal values as a set of binary bits consisting of 0 or 1, or quantum superposition (so-called qubits), and communication and computation may be executed on a circuit in a broad sense.
The circuit in a broad sense is a circuit realized by properly combining at least a circuit, circuitry, a processor, a memory, and the like. In other words, a circuit includes an application specific integrated circuit (ASIC), a programmable logic device (e.g., simple programmable logic device (SPLD), a complex programmable logic device (CLPD), field programmable gate array (FPGA), and the like.
The hair dryer 1 includes inside a blower 30, a driver 40, a heater 50, and a substrate 60. The substrate 60 includes an output control unit 61 as an output controller, an ionizer 62 as a charge emitter, a charged state detection unit 63 as a charged state detector, and a charge emission control unit 64 as a charge emission controller.
Next, a description will be given of the blower 30 and the driver 40.
The driver 40 includes a motor 41 and a frame 42 and is configured to drive the blower 30 by rotation of the motor 41. The motor 41 includes a stator 411, a rotor 412, a shaft 413, and a bearing 414. The stator 411 includes, for example, a winding. By an electric current flowing through the winding, a rotating magnetic field is generated around the rotor 412. The rotor 412 includes, for example, a permanent magnet. Since the rotor 412 includes the permanent magnet, the rotor 412 rotates about the shaft 413 in response to the rotating magnetic field. The shaft 413 is a rotation axis, and the bearing 414 supports the shaft 413 and reduces friction when the shaft 413 rotates.
The frame 42 includes an inner wall 421, an outer wall 422, and a heat dissipater 423.
The inner wall 421 encases the motor 41 including the winding (stator 411). Part of the airflow generated by the blower 30 may flow on an inner side the inner wall 421. The outer wall 422 is located outside the inner wall 421, and the airflow generated by the blower 30 flows between the inner wall 421 and the outer wall 422. In a case where the airflow flows on the inner side of the inner wall 421, the airflow flowing through between the inner wall 421 and the outer wall 422 is also part of the airflow generated by the blower 30.
The heat dissipater 423 is disposed between the inner wall 421 and the outer wall 422 and is configured to support the outer wall 422 by connecting the inner wall 421 and the outer wall 422 and to dissipate, using the airflow, heat generated in the winding of the motor. For this purpose, the heat dissipater 423 may be made of aluminum or aluminum alloy and may be integrally formed with the inner wall 421 and the outer wall 422. The heat dissipater 423 may have a plate-like shape whose surface is parallel to the direction of the flow of the airflow, or may have a shape such that the heat dissipater 423 operates as a diffuser vane configured to regulate the airflow.
Thus, the heat dissipater 423 preheats the airflow while dissipating the heat generated in the motor 41. This facilitates a small and light design with low power consumption.
Next, the inlet port 11 will be described.
Next, the outlet port 12 will be described.
Here, a description will be given of the flow path of the airflow at the blow ports 121.
By forming the blow ports 121 in this way, that is, by gradually narrowing the flow path of the airflow, the air velocity of the airflow can be increased, and then by widening the flow path, air blowing out from the blow ports 121 can be expanded. By increasing the air velocity of the air blowing out from the blow ports 121, the air can be made to reach the root of the hair and to dry it, and by widening the air, the air can softly blow on the hair, hindering the hair from tangling.
In order to expand the air blowing out from the blow ports 121, each of the blow ports 121 may have a shape that curves the direction of the airflow toward an outer circumference direction of the outlet port 12. In this case, the direction of the airflow is the direction represented by the arrow B illustrated in
Next, the light emission unit 14 will be described.
A cover 142 is disposed on the side where light is emitted from the light sources 141. This cover 142 can have a similar function to a collimator that diffuses the light emitted from the light sources 141 or that converts the light into collimated light. The light sources 141 include a first light source emitting red light and a second light source emitting infrared light.
Next, the expander 13 will be described. The expander 13 is configured to be attachable to an expansion unit. For example, a hair-set nozzle 7 illustrated in
The hair-set nozzle 7 is an expansion unit useful for hair setting and has a function of concentrating the air that blows out from the outlet port 12. The scalp moisture head 8 is an expansion unit for providing the scalp with vibration and electrical stimulation. Based on power supplied via the expander 13, the scalp moisture head 8 provides scalp or facial skin with at least one of voltage, warmth, vibration, visible light, and infrared light. The scalp moisture head 8 can be used not only on the scalp but also on skin of face, etc. and can provide the skin of the face, etc. with vibration, electrical stimulation, and light stimulation.
Here, the scalp moisture head 8 will be described.
The strong vibration area 81 is a surface that faces the scalp or the skin of the face, etc. and is part that provides the scalp with vibration. The strong vibration area 81 includes protrusions 811. Each protrusion 811 includes a contact 812 made of conductive material such as silicon, metal, etc. at its tip, and vibrates with motion of a vibration unit 813. When a human body touches the contact 812 and the hand electrode 22, a closed circuit including the human body is formed, making it possible that electric current, which is supplied from the hair dryer 1, passes through the human body. The vibration unit 813 includes a motor or the like and vibrates by power supplied from the hair dryer 1. The contact 812 may be divided into a positive electrode and a negative electrode so that the current passes through the human body without using the hand electrode 22.
The weak vibration area 82 is a surface that faces the scalp or the skin of the face, etc. and includes protrusions 821. Each protrusion 821 protrudes more on the scalp side than the protrusions 811. The weak vibration area 82 vibrates with motion of the vibration unit 813, but the vibration of the weak vibration area 82 is weaker than the vibration of the strong vibration area 81.
The ventilation hole 83 is part through which the airflow blowing out from the outlet port 12 passes. This ventilation hole 83 may include two or more holes in the center or around the center and thereby have the same area as the blow ports 121.
The strong vibration area 81 and the weak vibration are 82 are connected by connection units 84. Each connection unit 84 transmits the vibration of the strong vibration area 81 to the weak vibration area 82 and holds the strong vibration area 81 in such a manner that the strong vibration area 81 can freely vibrate, and the number of the connection units 84 may be three.
The protrusions 811 in the strong vibration area 81 and the protrusions 821 in the weak vibration area 82 have different heights, as represented by an arrow D and an arrow D′ in
Furthermore, by using an elastic member for the connection units 84, the strong vibration area 81 taps the skin with a moderate amplitude. When the number of the connection units 84 is four or more, the vibration amplitude of the strong vibration area 81 will be small, and when the number of the connection units 84 is two or less, left-right motion of the strong vibration area 81 will be severe, and therefore the number of the connection units 84 may be three, which allows tapping on the skin with a moderate vibration amplitude.
Next, a description will be given of the contacts 812 provided on the protrusions 811.
Next, the output control unit 61 will be described. The output control unit 61 as an output controller is configured to change the flow rate and the temperature of the airflow by controlling the driver 40 and the heater 50. The heater 50 is configured to heat the airflow. The output control unit 61 changes at least one of the flow rate of the airflow and the temperature of the airflow between a state where expansion unit is not attached to the expander 13 and a state where an expansion unit is attached to the expander 13. For example, when the scalp moisture head 8 is attached as an expansion unit, the output control unit 61 controls the flow rate and the temperature of the airflow as illustrated in
The output control unit 61 is configured to control order of activation of the driver 40 and the heater 50 depending on the temperature inside the main body unit 10. In this case, the output control unit 61 may allow the heater 50 to intermittently operate. Specifically, a first threshold value and a second threshold value are defined for the temperature inside the main body unit 10, and when the temperature inside the main body unit 10 is equal to or higher than the first threshold value, the temperature is determined to be high, when the temperature inside the main body unit 10 is equal to or higher than the second threshold value and lower than the first threshold value, the temperature is determined to be medium, and when the temperature inside the main body unit 10 is lower than the second threshold value, the temperature is determined to be low, and in respective cases, different methods are used to activate the driver 40 and the heater 50. For example, the first threshold value is 65° C. and the second threshold value is 30° C. The temperature inside the main body unit 10 is measured by, for example, an unillustrated thermistor provided on the output control unit 61.
In a case where the temperature inside the main body unit 10 is high, when the switch 21 is operated at the time t0, the output control unit 61 first allows the driver 40 to operate and thereby starts air blowing. At this time, the heater 50 is not allowed to operate. Only air blowing is performed so that the inside of the main body unit 10 is cooled. Then, at the time t1 after a certain period of time, the heater 50 is allowed to operate and thereby warm air blows. The time t1 may be set to a different value depending on the temperature inside the main body unit 10, or the temperature inside the main body unit 10 may be measured and the time when the temperature lowers to a predetermined temperature may be regarded as the time t1.
In a case where the temperature inside the main body unit 10 is medium, when the switch 21 is operated at the time t0, the output control unit 61 starts air blowing by allowing the driver 40 to operate and allows the heater 50 to intermittently operate. Heating by the heater 50 is performed at about 90% of a rated value by adjusting a duty ratio, for example. Then, at the time t2 after a certain period of time, the heater 50 is allowed to normally operate. The time t2 may be set to a different value depending on the temperature inside the main body unit 10 or may be a time based on the temperature inside the main body unit 10. This makes it possible to hinder excessive heating at activation.
In a case where the temperature inside the main body unit 10 is low, when the switch 21 is operated at the time t0, the output control unit 61 first allows the heater 50 to operate. At this time, the driver 40 is not allowed to operate. Then, at the time t3 after a certain period of time, the driver 40 is allowed to operate and thereby warm air blows. This hinders the user of the hair dryer 1 from feeling discomfort caused by cold air blowing at activation.
Dryers are often designed to dry hair as quickly as possible. In order that a maximum heat amount (e.g., 1000 W) is provided when the air volume is maximum, a high-temperature medium-air volume mode is often set in which, from a state where rotational speed of a motor and heater output are set to those of a medium-temperature high-air volume mode, the rotational speed of the motor is lowered with the heater output maintained and thereby the blowing temperature is increased. Furthermore, in recent years, there has been a growing demand for a low-temperature high-air volume dryer hindered from damaging the hair and scalp, and there have been cases of setting a medium-temperature medium-air speed mode in which, from a state where a low-temperature high-air volume mode (e.g., 60° C.) is set by lowering the heater output (e.g., to 900 W), the rotational speed of the motor is lowered with the heater output maintained.
However, since a high temperature (e.g., 80° C.) necessary to remove hair waviness cannot be provided in the medium-temperature medium-air volume mode, a dryer has been made in which the heater rated output is further increased (e.g., to 1200 W) and the heater output (e.g., of three levels) and the rotational speed of the motor (e.g., of three levels) are freely combined. In this case, operation at the maximum heater output (1200 W) and the maximum motor rotation results in over drying of the hair and the scalp, causing scalp problems, etc.
Thus, the blower 30 of the hair dryer 1 is configured to adjust the flow rate of the airflow in two or more levels, and the heater 50 is configured to heat the airflow to two or more temperature levels, wherein when the flow rate of the airflow is at the maximum level, the airflow cannot be heated to the highest temperature level. For simplicity of explanation, when the blower 30 is assumed to be configured to adjust the flow rate of the airflow in two levels of high and low and the heater 50 is configured to heat the airflow in two temperature levels of high and low, the heater 50 heats the airflow only to the low temperature when the flow rate of the airflow is high. For example, the heater 50 is configured to adjust the temperature by adjusting the duty ratio as illustrated in from time t0 to time t2 in
The hair dryer 1 may include the following switch and thereby be configured to adjust the heating temperature of the airflow by the heater 50. The switch is configured to specify a high or low flow rate of the airflow and a high or low temperature of the airflow, and when the switch specifies the high flow rate of the airflow, the switch specifies only the low temperature of the airflow.
Here, a description will be given of an example of a circuit configured to adjust, by using a switch, temperature of a heater corresponding to the heater 50.
The circuit illustrated in
When the switch SW11 is closed, a half-wave current flows through the heater R1 and the heater R2 via the diode D1, and a full-wave voltage is applied to the terminal S2 of the motor M. However, when the switch SW2 is open, no current flows through the heater R1 and the heater R2.
When the switch SW12 is closed, a full-wave current flows through the heater R1 and the heater R2, and a half-wave voltage is applied to the terminal S2 of the motor M. However, when the switch SW2 is open, no current flows through the heater R1 and the heater R2.
When the switch SW13 is closed, a full-wave current flows through the heater R3 and a half-wave voltage is applied to the terminal S1 of the motor M. However, when the switch SW2 is open, no current flows through the heater R3.
The switch SW1 can be switched to OFF, SET, DRY, or TURBO. When the switch SW1 is switched to OFF, the switch SW11, the switch SW12, and the switch SW13 are all opened (OFF) and the motor M, the heater R1, the heater R2, and the heater R3 are all stopped. When the switch SW1 is switched to SET, the switch SW11 and the switch SW12 are opened and the switch SW13 is closed. This allows a half-wave voltage to be applied to the terminal S1 of the motor M and full-wave current to flow through the heater R3.
When the switch SW1 is switched to DRY, the switch SW11 is opened and the switch SW12 and the switch SW13 are closed. As a result, a half-wave voltage is applied to the terminal S1 and the terminal S2 of the motor M, and full-wave current flows through the heater R1, the heater R2, and the heater R3. When the switch SW1 is switched to TURBO, the switch SW11 is closed, the switch SW12 is opened, and the switch SW13 is closed. This allows a half-wave voltage to be applied to the terminal S1 of the motor M and a full-wave voltage to be applied to the terminal S2. Furthermore, half-wave current flows through the heater R1 and the heater R2, and full-wave current flows through the heater R3.
Thus, the switch SW1 switched to SET causes a temperature of 50° C., an air volume of 55,000 rpm, and 400 W. The switch SW1 switched to DRY causes a temperature of 80° C., an air volume of 70,000 rpm, and 1100 W. The switch SW1 switched to TURBO causes a temperature of 60° C., an air volume of 103,000 rpm, and 770 W.
Next, a description will be given of charge emission by the ionizer 62 and charge collection by the hand electrode 22.
As illustrated in the drawing, the ionizer 62 as a charge emitter includes a positive ion generation unit 621 configured to generate positive ions and a negative ion generation unit 622 configured to generate negative ions, and thereby is configured to generate a positive ion and a negative ion simultaneously or alternately. The charge collector includes a hand electrode 22 configured to be in contact with the user. The hand electrode 22 is connected to a potential control unit 65 as a potential controller configured to control potential of the hand electrode 22. This potential control unit 65 can control the potential of the hand electrode 22 and can, for example, apply ground potential to the hand electrode 22. This allows the hand electrode 22 to collect negative charge when more negative ions accumulate in the hair and to collect positive charge when more positive ions accumulate in the hair so as to quickly neutralize the hair, and it is possible to expect to provide negative ions and effects secondary provided by the negative ions, such as increased moisture. The potential control unit 65 may be insulated from a commercial power source.
A charged state detection unit 63 as a charged state detector and a charge emission control unit 64 as a charge emission controller may also be provided. The charged state detection unit 63 is configured to detect a charged state of the user. The charge emission control unit 64 is configured to control an emission amount of at least one of positive ions and negative ions emitted from the ionizer 62 so that the charged state of the user becomes a predetermined state.
The present invention may be provided in each of the following forms.
In the hair dryer, the heat dissipater is aluminum or aluminum alloy.
In the hair dryer, the frame includes an inner wall and an outer wall, and the heat dissipater is disposed between the inner wall and the outer wall
In the hair dryer, the heat dissipater is a diffuser vane configured to regulate the airflow.
In the hair dryer, the inner wall encases the winding, and part of the airflow flows on an inner side of the inner wall.
In the hair dryer, the blower is an impeller made of magnesium or magnesium alloy.
In the hair dryer, the outlet port includes two or more blow ports, and each of the blow ports has a shape that continuously narrows a flow path of the airflow and then continuously widens the flow path.
In the hair dryer, each of the blow ports has a shape that curves a direction of the airflow toward an outer circumferential direction of the outlet port.
The hair dryer includes an expander configured to allow attachment of an expansion unit, wherein, based on power supplied via the expander, the expansion unit provides scalp or facial skin with at least one of voltage, warmth, vibration, visible light, and infrared light.
The hair dryer includes a heater configured to heat the airflow, and an output controller configured to change a flow rate and temperature of the airflow by controlling the driver and the heater, wherein the output controller changes at least one of the flow rate of the airflow and temperature of the airflow between a state where the expansion unit is not attached to the expander and a state where the expansion unit is attached to the expander.
In the hair dryer, the output controller is configured to change the flow rate and the temperature of the airflow between when the expansion unit is used on scalp and when the expansion unit is used on facial skin.
The hair dryer includes a heater configured to heat the airflow, and an output controller configured to control order activation of the driver and the heater depending on a temperature inside the main body unit.
In the hair dryer, the output controller allows the heater to intermittently operate.
The hair dryer includes the blower configured to adjust a flow rate of the airflow in two or more levels, and a heater configured to heat the airflow to two or more temperature levels, wherein when the flow rate of the airflow is at a maximum level, the heater does not heat the airflow to a highest temperature level.
In the hair dryer, the blower is configured to adjust the flow rate of the airflow in two levels of high and low, and the heater is configured to heat the airflow to two temperature levels of high and low, wherein when the flow rate of the airflow is high, the heater heats the airflow only to the low temperature.
The hair dryer includes a switch configured to specify the high or low flow rate of the airflow and the high or low temperature of the airflow, wherein when the switch specifies the high flow rate of the airflow, the switch specifies only the low temperature of the airflow.
The hair dryer includes a charge emitter configured to generate a positive ion and a negative ion simultaneously or alternately, and a charge collector including an electrode configured to be in contact with a user, and a potential controller configured to control potential of the electrode.
The hair dryer includes a charged state detector configured to detect a charged state of the user, and a charge emission controller configured to control an emission amount of at least one of the positive ion and the negative ion, which are emitted by the charge emitter, so that the charged state of the user becomes a predetermined state.
The hair dryer includes two or more light sources disposed at positions on an outer circumference of the outlet port, the positions not interfering with a flow path of the airflow.
In the hair dryer, the light sources include a first light source configured to emit red light, and a second light source configured to emit infrared light.
In the hair dryer, the inlet port has a shape such that a section of a flow path of the airflow varies continuously.
An electric motor includes a winding, and a frame including an inner wall, an outer wall, and a heat dissipater disposed between the inner wall and the outer wall and configured to dissipate heat generated in the winding.
In the electric motor, the heat dissipater is made of aluminum or aluminum alloy.
The present invention is not limited to these.
Number | Date | Country | Kind |
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2021-084642 | May 2021 | JP | national |
This application is a continuation of International Application No. PCT/JP2021/032892 filed Sep. 7, 2021, which claims priority to Japanese Patent Application No. 2021-084642 filed May 19, 2021, which are both expressly incorporated by reference herein in their entireties.
Number | Date | Country | |
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Parent | PCT/JP21/32892 | Sep 2021 | US |
Child | 18364589 | US |