Information
-
Patent Grant
-
6568954
-
Patent Number
6,568,954
-
Date Filed
Tuesday, April 9, 200222 years ago
-
Date Issued
Tuesday, May 27, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 439 489
- 439 488
- 439 491
- 439 352
- 439 353
- 439 357
- 439 358
-
International Classifications
-
Abstract
In a half-fitting prevention connector (31) of the invention, when a pair of connector housings (40, 50) are fitted together, a half-fitted condition of the connector housings (40, 50) is detected by determining whether or not a fitting detection member (60) on first connector housing (40) can be slid into a proper fitting detection position. The proper fitting detection position of the fitting detection member (60) is set at a position which is nearer relative to a front end of the housing than its initial position is. Therefore, by one operation for fitting the two connector housings together, with the fitting detection member held with the hand, the housing-fitting operation and the detection member-moving operation can be completed at a time. And besides, there is no need to change the positions of the fingers during this operation, and the housing-fitting operation can be effected with a reduced number of operations.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a half-fitting prevention connector-assembling method and a half-fitting prevention connector, in which when a pair of male and female connector housings are fitted together, a half-fitted condition of the male and female connector housings is detected by determining whether or not a fitting detection member, mounted on one of the first and second connector housings, can be slid into a proper fitting detection position.
The present application is based on Japanese Patent Applications No. 2001-114405 and No. 2001-269062, which are incorporated herein by reference.
2. Related Art
In a conventional half-fitting prevention connector shown in
FIGS. 18 and 19
, when a pair of male and female connector housings
1
and
9
are fitted together, a half-fitted condition of the male and female connector housings
1
and
9
is detected by determining whether or not a fitting detection member
2
, mounted on the male connector housing (first connector housing)
9
, can be slid into a proper fitting detection position (see JP-A-8-31517).
As shown in
FIG. 19
, the male connector housing
1
has a flexible lock arm
4
rising from an upper wall
3
at a front end thereof and further extending toward a rear end of the housing, and a lock portion
6
is formed on an intermediate portion of an upper surface of this flexible lock arm
4
in a projected manner.
A pressing plate portion
7
is provided at a free end of the flexible lock arm
4
disposed near to the rear end of the male connector housing
1
, and this pressing plate portion
7
serves as an operating portion for elastically displacing the flexible lock arm
4
when fitting the male and female connector housings together.
The female connector housing
9
has an engagement portion
10
formed on an inner surface of an upper wall thereof at a front end thereof which upper wall overlies the flexible lock arm
4
when fitting the male and female connector housings
1
and
9
together.
As shown in
FIGS. 20 and 21
, when the fitting length of the male and female connector housings
1
and
9
relative to each other reaches a proper value, the engagement portion
10
slides over the lock portion
6
through the elastic displacement of the flexible lock arm
4
. When the fitting length of the male and female connector housings
1
and
9
reaches the proper value, the engagement portion
10
becomes engaged in a recess
6
a
, disposed at the rear side of the lock portion
6
, from the upper side, to retain the lock portion
6
, thereby locking the male and female connector housings
1
and
9
in a fitted condition.
As shown in
FIGS. 18 and 19
, the fitting detection member
2
includes an operating plate portion
16
, which is slidably engaged with the pressing plate portion
7
so as to slide in a fitting direction of the male and female connector housings, a resilient piece portion
17
, extending from a rear end of the operating plate portion
16
toward the front ends of the male and female connector housings, and a positioning retaining portion
20
formed at a distal end of the resilient piece portion
17
in a projected manner, these portions being formed integrally with one another. The resilient piece portion
17
has a bar-like shape, and can pass through a space between a pair of side plate portions
5
of the flexible lock arm
4
.
As shown in
FIG. 18
, the positioning retaining portion
20
is in the form of a projection, and can be fitted into each of recesses
6
a
and
6
b
, disposed respectively at the rear and front sides of the lock portion
6
, from the lower side by the resilient force of the resilient piece portion
17
. Before the male and female connector housings are fitted together, this positioning retaining portion
20
is kept fitted in the recess
6
a
at the rear side of the lock portion
6
, and is retained by a rear edge of the lock portion
6
, and therefore is prevented form forward movement.
The position where the positioning retaining portion
20
is abutted against the rear edge of the lock portion
6
, and is prevented from forward movement is an initial position of the fitting detection member
2
mounted on the male connector housing
1
.
With respect to the sliding engagement between the pressing plate portion
7
and the operating plate portion
16
, the sliding range is so determined that the fitting detection member
2
can slide between the proper fitting detection position, set forwardly of the above initial position, and this initial position.
When the pair of male and female connector housings
1
and
9
are fitted together, the fitting length of the male and female connector housings
1
and
9
reaches the proper value, so that the engagement portion
10
is fitted in the recess
6
a
at the rear side of the lock portion
6
, as shown in FIG.
21
.
Therefore, the positioning retaining portion
20
of the fitting detection member
2
, already fitted in the recess
6
a
, is downwardly pushed out of this recess by the engagement portion
10
, so that the holding of the positioning retaining portion
20
in the initial position is canceled. As a result, the fitting detection member
2
can be slid by pushing the operating plate portion
16
forward as indicated by arrow A in the drawings.
When the fitting detection member
2
is pushed forward after the holding of the positioning retaining portion
20
in the initial position is canceled, this positioning retaining portion
20
moves forward in sliding contact with the lower surfaces of the engagement portion
10
and lock portion
6
, as shown in FIG.
22
. Then, when the positioning retaining portion
20
moves past the front edge of the lock portion
6
, this portion
20
is displaced upwardly by the resilient force of the resilient piece portion
17
, and is fitted into the recess
6
b
at the front side of the lock portion
6
.
Therefore, the positioning retaining portion
20
, thus fitted in the recess
6
b
, is retained at its rear end surface by the front end surface of the lock portion
6
, and is held in a locked condition, that is, prevented from rearward sliding movement.
However, if the fitting length of the male and female connector housings
1
and
9
does not reach the proper value, thus inviting a half-fitted condition, when the male and female connector housings
1
and
9
are fitted together, the engagement portion
10
of the female connector housing
9
will not be fitted into the recess
6
a
at the rear side of the lock portion
6
.
Therefore, the positioning retaining portion
20
will not be pushed out of the recess
6
a
by the engagement portion
10
, and therefore the holding of the fitting detection member
2
in the initial position by the lock portion
6
will not be canceled.
Therefore, in the half-fitted condition of the male and female connector housings
1
and
9
, even when the operating plate portion
16
is pushed forward, the fitting detection member
2
will not be moved forward, and therefore the half-fitted condition can be detected by determining whether or not the fitting detection member
2
can be moved forward.
In the operation for fitting the pair of male and female connector housings
1
and
9
together, the connector housings
1
and
9
are directly held with the fingers of the hands, and then the two connector housings
1
and
9
are fitted together.
In the operation for moving the detection member in order to judge the fitted condition of the two connector housings
1
and
9
, the fingers of the hand, holding the male connector housing
1
, are shifted into positions where the operating plate portion
16
of the fitting detection member
2
can be pushed by these fingers, and then the fitting detection member
2
is moved from the initial position to the proper fitting detection position.
Further, a housing-pulling confirmation operation is effected in order to confirm whether or not the locked condition of the male and female connector housings is incomplete because of damage to the lock portion
6
or others even if the fitting detection member
2
can be properly moved into the proper fitting detection position. In this operation, the two housings are held with the fingers of the right and left hands, and are pulled away from each other in order to confirm the locked condition of the male and female connector housings.
Thus, the above three independent operations must be sequentially carried out, which has invited a problem that the number of the operations is large.
And besides, each time the operation is shifted to the next operation, the fingers, holding the side surfaces of the male connector housing
1
, need to be shifted onto the operating plate portion
16
of the fitting detection member
2
, or the fingers, holding the fitting detection member
2
, need to be shifted to the side surfaces of the male connector housing
1
, and therefore there has been encountered a problem that the efficiency of the operation is lowered since the positions of the fingers are changed.
Furthermore, the fitting detection member
2
is a relatively-small component part fitted on the flexible lock arm
4
on the male connector housing
1
, and the male connector housing
1
and the fitting detection member
2
are formed of resin materials having substantially the same color, and therefore when the fitting detection member is mounted on the male connector housing
1
, it is rather inconspicuous. Therefore, there has been encountered a problem that for example, at the time of the maintenance and inspection, it is not easy to confirm whether the fitting detection member is disposed in the initial position or in the proper fitting detection position.
SUMMARY OF THE INVENTION
This invention has been made in view of the above problems, and an object of the invention is to provide a half-fitting prevention connector, as well as a half-fitting prevention connector-assembling method, in which when fitting two connector housings together, a housing-fitting operation and a detection member-moving operation can be completed at the same time with one operation, so that the number of the operations, required for connecting the two connector housings together, can be reduced.
Another object is to provide a half-fitting prevention connector, as well as a half-fitting prevention connector-assembling method, in which when the operation is to be shifted to the next operation, there is no need to change the positions of the fingers, holding the housing, and the next operation can be carried out efficiently, and the efficiency of the operation for connecting the two connector housings together can be enhanced.
A further object is to provide a half-fitting prevention connector in which for example, at the time of the maintenance and inspection, it can be easily confirmed with the eyes whether a fitting detection member is disposed in an initial position or in a proper fitting detection position.
(1) According to the invention, there is provided a method of assembling a half-fitting prevention connector, the connector including a first connector housing having a flexible lock arm formed on an upper surface of a housing body; a second connector housing having an engagement portion engagable with a lock portion of the flexible lock arm and connected to the first connector housing by the engagement of the lock portion with the engagement portion when the second connector housing is fitted relative to the first connector housing; and a fitting detection member having a positioning retaining portion for engagement with the lock portion and slidably mounted on the first connector housing in a fitting direction of the first and second connector housings, wherein a half-fitted condition of the first and second connector housings is detected by determining whether or not the fitting detection member can be slidingly moved;
the method of assembling comprising the steps of:
holding the fitting detecting member at an initial position by engagement of the lock portion with the positioning retaining portion and fitting of the fitting detection member on an outer periphery of the first connector housing before the first and second connector housings are fitted together;
pushing the fitting detection member mounted on the first connector housing toward a front side of the first connector housing in the fitting direction in an operation for fitting the first and second connector housings together;
completely fitting the first and second connector housings by engaging the engagement portion of the second connector housing with the lock portion of the flexible lock arm;
pushing the positioning retaining portion out of the lock portion, thereby canceling holding of the fitting detection member in the initial position relative to the first connector housing;
sliding the fitting detection member from the initial position to a proper fitting detection position which is nearer to a front end of the first connector housing than the initial position; and
holding the fitting detection member in the proper fitting detection position by a retaining device for holding the fitting detection member in the proper fitting detection position, thereby detecting a completely-fitted condition of the first and second connector housings.
In this half-fitting prevention connector-assembling method, by pushing the fitting detection member, mounted on the first connector housing, forward in the fitting direction, the two connector housings are completely fitted together, and also the fitting detection member is slid into the proper fitting detection position, and is held in this position. Therefore, the operation for fitting the two connector housings together and the detection member-moving operation can be completed by one pushing operation.
(2) The above objects have been achieved by a half-fitting prevention connector comprising:
a first connector housing having a flexible lock arm formed on an upper surface of a housing body thereof;
a second connector housing having an engagement portion engagable with a lock portion of the flexible lock arm to thereby be connected to the first connector housing when the second connector housing is fitted relative to the first connector housing; and
a fitting detection member mounted on the first connector housing so as to slide in a fitting direction of the first and second connector housings for detecting a half-fitted condition of the first and second connector housings by determining whether or not the fitting detection member can be slidingly moved,
the fitting detection member including a detection member body of a substantially tubular shape fitted on an outer periphery of the first connector housing so as to slide in the fitting direction of the first and second connector housings and a positioning retaining portion for engagement with the lock portion to hold the detection member body in an initial position;
wherein the detection member body is held in the initial position by the engagement of the lock portion with the positioning retaining portion before the first and second connector housings are fitted together;
the positioning retaining portion is pushed out of the lock portion upon engagement of the engagement portion with the lock portion, so that the engagement of the positioning retaining portion with the lock portion is canceled, when the first and second connector housings are completely fitted together;
the detection member body is slid from the initial position to a proper fitting detection position near to a front end of the first connector housing; and
the fitting detection member is held in the proper fitting detection position by a retaining device for retaining the first connector housing and the fitting detection member to each other.
In the half-fitting prevention connector of the above construction, the fitting detection member, mounted on the first connector housing, before fitted relative to the second connector housing, is held and retained in the initial position by the lock portion, and substantially covers the outer periphery of the first connector housing. Therefore, when effecting the operation for fitting the pair of female and male connector housings together, this fitting operation can be carried out, with the fitting detection member kept held with the fingers.
After the housing-fitting operation is finished, the detection member-moving operation for moving the fitting detection member from the initial position to the proper fitting detection position is effected in order to detect the fitted condition of the female and male connector housings. At this time, if the fitting detection member is held with the fingers at the time of the housing-fitting operation, the fitting detection member can be moved in the next detection member-moving operation merely by pushing the fitting detection member toward the front side of the housing, without the need for changing the positions of the fingers.
Namely, the detection member-moving operation is an operation for moving the fitting detection member toward the front side of the housing, and the pushing direction in this operation is the same as that in the housing-fitting operation, and therefore by one pushing operation for effecting the housing-fitting operation, the operation, including the detection member-moving operation, can be completed at a time.
When the fitting detection member reaches the proper fitting detection position, the sliding movement of the fitting detection member is limited by the retaining device which retains the first connector housing and the fitting detection member relative to each other.
Therefore, in a housing-pulling confirmation operation for pulling the female and male connector housings away from each other, the fitting detection member need only to be pulled toward the rear side of the housing, and when the operation is shifted from the detection member-moving operation to the housing-pulling confirmation operation, this can be carried out smoothly without the need for changing the positions of the fingers holding the detection fitting member.
(3) In the half-fitting prevention connector according to (2), preferably, the fitting detection member has an extension portion which projects beyond a rear end of the first connector housing when the fitting detection member is disposed in the initial position, and is disposed on the outer periphery of the first connector housing when the fitting detection member is disposed in the proper fitting detection position, and the position of the extension portion in the initial position of the fitting detection member is clearly different from the position of the extension portion in the proper fitting detection position of the fitting detection member.
In the half-fitting prevention connector of this construction, at the time of the assembling operation, the maintenance and inspection or others, whether the fitting detection member is disposed in the initial position or in the proper fitting detection position can be easily judged by confirming the position of the extension portion with the eyes.
(4) In the half-fitting prevention connector of (2) or (3), preferably, the retaining device includes first retaining mechanism for retaining the fitting detection member at a front portion of the first connector housing, and second retaining mechanism for retaining the fitting detection member at a rear portion of the first connector housing.
In the half-fitting prevention connector of this construction, the retaining of the fitting detection member in the proper fitting detection position can be effected at the front and rear portions of the fitting detection member. Therefore, the fitting detection member can be firmly retained in the proper fitting detection position.
(5) In the half-fitting prevention connector of (4), preferably, the first retaining mechanism comprises the positioning retaining portion, and a detection member-retaining portion defined by a front end edge of the flexible lock arm.
In the half-fitting prevention connector of this construction, there is no need to provide a retaining hole or the like exclusively used as the first retaining mechanism, and the first retaining mechanism can be provided by the positioning retaining portion and the detection member-retaining portion defined by the front end edge of the flexible lock arm, and the fitting detection member and the first connector housing can be simplified in construction and shape.
(6) In the half-fitting prevention connector of (4), preferably, the second retaining mechanism comprises a first projection, formed on a rear portion of a bottom portion of the first connector housing, and a second projection formed on a bottom portion of an inner peripheral surface of the fitting detection member, or the second retaining mechanism comprises an elastic retaining portion, formed on the rear portion of the bottom portion of the first connector housing, and a retaining rib extending between inner surfaces of opposite side walls of the fitting detection member at a lower portion thereof.
In the half-fitting prevention connector of this construction, the retaining of the fitting detection member in the proper fitting detection position can be effected at the upper portion of the front portion of the fitting detection member and the rear portion of the bottom portion thereof, and a relative slight movement or shaking between the fitting detection member and the first connector housing is suppressed, so that the fitting detection member can be more firmly retained.
(7) In the half-fitting prevention connector of (4), and the second retaining mechanism comprises retaining projections, formed respectively on opposite side surfaces of the flexible lock arm at a rear end thereof, and retaining piece portions formed respectively on opposed inner side surfaces of the fitting detection member at an upper end portion thereof, or the second retaining mechanism comprises a detection member-retaining arm, which is disposed adjacent to one side of the flexible lock arm, and has an engaging claw formed on an upper surface at a rear end thereof, and a retaining wall formed on a rear end of an upper wall of the fitting detection member.
In the half-fitting prevention connection of this construction, the first and second retaining mechanisms are disposed at the upper surface, and therefore the retained condition can be confirmed with the eyes, and the fitted condition of the two connector housings can be confirmed with the eyes. And besides, since the first and second retaining mechanisms are disposed at the upper surface, the operation for canceling the retained condition of the retaining mechanisms can be effected while confirming it with the eyes, and therefore the cancellation operability can be enhanced.
(8) In the half-fitting prevention connector of (2), preferably, the fitting detection member is designed such that an inserting force, required when retaining the fitting detection member in the proper fitting detection position by the retaining device, is smaller than an inserting force required for fitting the two connector housings together.
(9) In the half-fitting prevention connector of (8), preferably, a height of engagement between the first and second projections is smaller than a height of engagement between the lock portion and the engagement portion, or an angle of inclination of a tapering surface of the retaining piece portion is smaller than an angle of inclination of the engagement portion.
In the half-fitting prevention connector of this construction, the inserting force, required for the detection member-moving operation, is smaller than the inserting force required for the connector-fitting operation, and therefore the detection member-moving operation can be effected by a pushing force of inertia produced when fitting the two connector housings together. Therefore, the operation for fitting the two connector housings together and the operation for moving the detection member can be effected successively with one pushing operation.
(10) In the half-fitting prevention connector of (2), preferably, different colors are applied respectively to an outer surface of the fitting detection member and at least that portion of an outer surface of the first connector housing, exposed from the fitting detection member, so that the appearance of the first connector housing, obtained when the fitting detection member is disposed in the initial position, is clearly different in color from the appearance obtained when the fitting detection member is disposed in the proper fitting detection position.
In the half-fitting prevention connector of this construction, at the time of the assembling operation, the maintenance and inspection or others, whether or not the fitting detection member is disposed in the initial position or in the proper fitting detection position can be easily confirmed by viewing the color pattern formed by the first connector housing and the fitting detection member.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an exploded, perspective view of a first embodiment of a half-fitting prevention connector of the invention;
FIG. 2
is a perspective view showing a condition in which a fitting detection member is mounted on a female connector housing of
FIG. 1
;
FIG. 3
is a vertical cross-sectional view in
FIG. 2
;
FIG. 4
is a perspective view showing a condition in which the female and male connector housings of
FIG. 1
are in the process of being fitted together;
FIG. 5
is a vertical cross-sectional view in
FIG. 4
;
FIG. 6
is a vertical cross-sectional view showing the female and male connector housings of
FIG. 5
in a completely-fitted condition;
FIG. 7
is an exploded, perspective view showing a female connector housing and a fitting detection member in a second embodiment of a half-fitting prevention connector of the invention;
FIG. 8
is a vertical cross-sectional view showing a condition in which the female and male connector housings of the second embodiment are in the process of being fitted together;
FIG. 9
is a fragmentary, vertical cross-sectional view in
FIG. 8
;
FIG. 10
is a fragmentary, vertical cross-sectional view showing a completely-fitted condition of the female and male connector housings in
FIG. 8
;
FIG. 11
is a perspective view showing a female connector housing in a third embodiment of a half-fitting prevention connector of the invention;
FIG. 12
is a perspective view showing a fitting detection member of the third embodiment;
FIG. 13
is a fragmentary, vertical cross-sectional view showing a condition in which the fitting detection member of
FIG. 12
, fitted on the female connector housing of
FIG. 11
, is disposed in an initial position;
FIG. 14
is a fragmentary, vertical cross-sectional view showing a completely-fitted condition of the female and male connector housings in
FIG. 13
;
FIG. 15
is a vertical cross-sectional view of a fourth embodiment of a half-fitting prevention connector of the invention, showing a condition in which a fitting detection member, fitted on a female connector housing, is disposed in an initial position;
FIG. 16
is a perspective view showing a condition in which the fitting detection member of
FIG. 15
is in the process of being slid to a proper fitting detection position;
FIG. 17
is a vertical cross-sectional view showing a completely-fitted condition of the female and male connector housings of
FIG. 16
;
FIG. 18
is a vertical cross-sectional view of a conventional half-fitting connector showing a condition before it is brought into a fitted condition;
FIG. 19
is an exploded, perspective view showing a male connector housing and a fitting detection member;
FIG. 20
is a vertical cross-sectional view of an important portion showing a fitting process in
FIG. 18
;
FIG. 21
is a fragmentary, vertical cross-sectional view showing a condition in which an engagement portion of the second connector housing is engaged with a lock portion of first connector housing in
FIG. 18
; and
FIG. 22
is a fragmentary, vertical cross-sectional view showing a condition in which the fitting of the two connector housings of
FIG. 18
has been completed, and the fitting detection member has been slid into a proper fitting detection position.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A first embodiment of a half-fitting prevention connector of the present invention will now be described in detail with reference to
FIGS. 1
to
6
.
FIG. 1
is an exploded, perspective view of the first embodiment of the half-fitting prevention connector of the invention,
FIG. 2
is a perspective view showing a condition in which a fitting detection member is mounted on a female connector housing of
FIG. 1
,
FIG. 3
is a vertical cross-sectional view in
FIG. 2
,
FIG. 4
is a perspective view showing a condition in which the female and male connector housings of
FIG. 1
are in the process of being fitted together,
FIG. 5
is a vertical cross-sectional view in
FIG. 4
, and
FIG. 6
is a vertical cross-sectional view showing the female and male connector housings of
FIG. 5
in a completely-fitted condition.
As shown in
FIG. 1
, the half-fitting prevention connector
31
of this embodiment comprises a female connector (first connector housing)
40
, having a flexible lock arm
41
, a male connector (second connector housing)
50
having an engagement projection (engagement portion)
51
for engagement in a retaining hole
42
(serving as a lock portion) formed in the flexible lock arm
41
, and the fitting detection member
60
of a substantially tubular shape mounted on the female connector
40
so as to slide in a fitting direction.
Namely, before the female and male connectors
40
and
50
are fitted together, the fitting detection member
60
is engaged in the retaining hole
42
, and therefore is held in its initial position. When the female and male connectors
40
and
50
are completely fitted together, the position holding by the retaining hole
42
is canceled by engagement of the engagement projection
51
in the retaining hole
42
, and the fitting detection member
60
is slid from the initial position to a proper fitting detection position spaced a predetermined distance from the initial position. Therefore, a half-fitted condition of the female and male connectors
40
and
50
can be detected by determining whether or not the fitting detection member
60
can be slid into the proper fitting detection position.
The female connector
40
of this embodiment includes a housing body
40
b
, having terminal receiving chambers
40
a
for respectively receiving and holding female connection terminals (not shown), the flexible lock arm
41
, formed on an upper surface of the housing body
40
b
, and guide portions
43
for slidably supporting the fitting detection member
60
, these portions being molded integrally with one another. A front holder
40
c
is mounted on a front end portion of the housing body
40
b
, and forms the terminal receiving chambers
40
a
continuous with the housing body
40
b.
The flexible lock arm
41
includes an arm portion
45
formed on upper ends of support post portions
44
formed on a substantially central portion of the upper surface of the housing body
40
b
, and the arm portion
45
extends in a forward-rearward direction relative to the housing body
40
b
, and can be elastically displaced upward and downward on the support post portions
44
serving as a fulcrum.
In the flexible lock arm
41
, the retaining hole
42
is formed through that portion of the arm portion
45
disposed near to the front end thereof. Cancellation operating portions
45
a
for upwardly displacing the front of the arm portion
45
are formed on that portion of the upper surface of the arm portion
45
disposed adjacent to the rear end thereof.
Therefore, in the fitted condition of the female and male connectors
40
and
50
in which the engagement projection
51
of the male connector
50
is engaged in the retaining hole
42
, when the cancellation operating portions
45
a
are depressed to displace the front end of the arm portion
45
upwardly, the engagement of the engagement projection
51
in the retaining hole
42
is canceled.
The guide portions
43
are formed respectively at opposite sides of the upper surface of the housing body
40
b
in such a manner that the flexible lock arm
41
is disposed between these guide portions
43
. Each of the guide portions
43
has a guide groove
43
a
formed in an outer surface thereof and extending in the forward-rearward direction of the housing body
40
b.
As shown in
FIG. 3
, the female connector
40
of this embodiment has a first projection
48
(serving as second retaining mechanism) of a rib-like shape formed on that portion of the outer peripheral surface thereof facing away from the flexible lock arm
41
, the first projection
48
extending transversely, that is, in a direction perpendicular to the fitting direction. Preferably, the first projection
48
has a triangular cross-sectional shape, having gently-slanting surfaces, or a semi-circular cross-sectional shape. The first projection
48
can engage a second projection
67
(described later) to prevent the fitting detection member
60
from moving rearward after the completely-fitted condition is achieved.
As shown in
FIG. 1
, in the male connector
50
of this embodiment, on an upper surface of a housing body
50
b
, there are provided terminal receiving chambers
50
a
for respectively receiving male connection terminals (not shown), the engagement projection
51
for engagement in the retaining hole
42
, and elongate projections
53
each for passing through a gap
47
between the flexible lock arm
41
and the corresponding guide portion
43
.
The terminal receiving chambers
50
a
receive and hold the male connection terminals (not shown) which are to be connected respectively to the female connection terminals received respectively in the terminal receiving chambers
40
a
in the female connector
40
, and these terminal receiving chambers
50
a
are arranged at the same pitch as that of the terminal receiving chambers
40
a.
The engagement projection
51
is formed on and projects from that portion of the upper surface of the housing body
50
b
disposed near to the front end thereof. When the female and male connectors
40
and
50
are fitted together, the engagement projection
51
moves into sliding contact with the lower surface of the arm portion
45
of the flexible lock arm
41
. Then, when the fitting length of the female and male connectors reaches the predetermined value, this engagement projection is fitted into the retaining hole
42
from the lower side of the arm portion
45
, and is thus engaged in this retaining hole.
The elongate projections
53
are passed respectively through the gaps
47
, provided respectively in the opposite side portions of the female connector
40
, thereby controlling the fitting direction of the female and male connectors
40
and
50
and the fitting positions thereof so that the operation for fitting the female and male connectors
40
and
50
together can be carried out smoothly.
The fitting detection member
60
of this embodiment includes a detection member body
61
of a substantially tubular shape, which is fitted on the outer periphery of the female connector
40
so as to slide in the fitting direction of the female and male connectors
40
and
50
together, and covers the outer periphery of the hosing body
40
b
, a retaining projection
63
(serving as a positioning retaining portion (first retaining mechanism)) for engagement in the retaining hole
42
to hold the detection member body
61
in the initial position, and the second projection
67
as the second retaining mechanism (see
FIG. 3
) formed on the inner peripheral surface thereof so as to be engaged with the first projection
48
in the completely-fitted condition.
Guide projections
61
a
for being slidably fitted respectively in the guide grooves
43
a
of the guide portions
43
are formed respectively on inner side surfaces of the detection member body
61
, and this detection member body is mounted on the female connector
40
so as to slide in the fitting direction of the female and male connectors
40
and
50
through the guide projections
61
a
fitted respectively in the guide grooves
43
a.
Anti-slip portions
61
b
, which are to be held by the fingers when sliding the detection member body
61
, are formed on the outer surface of this detection member body
61
.
The retaining projection
63
is formed on and projects from a lower surface of a retaining arm (resilient piece portion)
64
, which is part of an upper wall of the detection member body
61
, at a front end thereof, and when the retaining arm
64
is resiliently displaced upwardly, this retaining projection
63
is displaced upwardly together with the retaining arm
64
. This retaining projection
63
is fitted into the retaining hole
42
from the upper side, with its front end surface held against a front end surface
42
a
(see
FIG. 3
) of the retaining hole
42
, thereby holding the fitting detection member
60
in its initial position.
Arm projections
63
a
are formed respectively at opposite sides of the retaining projection
63
, and when the fitting detection member
60
is engaged with the female connector
40
, these arm projections
63
a
are engaged respectively in retaining recesses
43
b
which are formed in the housing body
40
b
, and are disposed respectively at opposite sides of the retaining hole
42
. Therefore, even if the front end of the flexible lock arm
41
is elastically deformed downwardly to thereby cancel the engagement of the retaining projection
63
in the retaining hole
42
before fitting the female connector onto the male connector
50
, the fitting detection member
60
will not be disengaged from the female connector
40
.
In this embodiment, the proper fitting detection position, to which the fitting detection member
60
is slid, is set at a position which is nearer relative to the front end of the female connector
40
than the initial position (where the retaining projection
63
is retained by the retaining hole
42
). Therefore, the female connector
40
is provided with a detection member-retaining portion (first retaining mechanism)
49
for limiting the sliding movement of the fitting detection member
60
when this fitting detection member
60
is slid from the initial position forwardly to the proper fitting detection position.
The detection member-retaining portion
49
is defined by the front end edge of the arm portion
45
of the flexible lock arm
41
, and when the fitting detection member
60
is slid to the proper fitting detection position, this detection member-retaining portion
49
retains a rear end surface
63
b
(see
FIG. 6
) of the retaining projection
63
, thereby locating and fixing the fitting detection member
60
in the proper fitting detection position. At this time, a click feeling is produced upon retaining engagement of the retaining projection
63
with the detection member-retaining portion
49
, and therefore the completely-fitted condition of the female and male connectors
40
and
50
can be detected.
As shown in
FIGS. 3
,
5
and
6
, the second projection
67
is provided on the inner peripheral surface of the detection member body
61
, and when the completely-fitted condition is to be achieved, the fitting detection member
60
is moved toward the front side of the female connector
40
, and the second projection
67
slides over the first projection
48
, and is engaged therewith. Preferably, those surfaces of the first and second projections
48
and
67
, which are brought into contact with each other when the fitting detection member
60
is moved from the initial position to the proper fitting detection position, are gently slanting so that the two contact surfaces can be easily engaged with each other. Also, those surfaces of the first and second projections
48
and
67
, which contact each other when the fitting detection member
60
moves rearwardly from the proper fitting detection position, are abruptly slanting in order to prevent the rearward movement of the fitting detection member
60
in the completely-fitted condition.
With this construction, the force of retaining the fitting detection member
60
and the female connector
40
relative to each other is increased, and the fitting detection member
60
can be more firmly held in the proper fitting ;detection position. And besides, when the first projection
48
and the second projection
67
are engaged with each other, a click feeling is produced, and the completely-fitted condition of the female and male connectors
40
and
50
can be detected also by this click feeling.
The height M of engagement between the first and second projections
48
and
67
is smaller than the height of engagement between the retaining hole
42
and the engagement projection
51
(L>M). Therefore, the inserting force, required for sliding the second projection
67
over the first projection
48
and for engaging the former with the latter, is smaller than the inserting force required for fitting the engagement projection
51
into the retaining hole
42
. Therefore, the operation for moving the detection member
60
can be completed by a pushing force of inertia produced when fitting the female and male connectors
40
and
50
together, and the operation for fitting the female and male connectors
40
and
50
together and the operation for moving the detection member
60
can be effected successively with one pushing operation.
The fitting detection member
60
of this embodiment has an extension portion
65
so that the rear end of this fitting detection member
60
, disposed in its initial position, can clearly project beyond the rear end of the housing of the female connector
40
, as shown in
FIGS. 2 and 3
.
When this fitting detection member is disposed in the proper fitting detection position, the rear end of this extension portion
65
lies substantially flush with the rear end of the housing of the female connector
40
, as shown in FIG.
6
. Therefore, the position of this extension portion
65
relative to the female connector
40
in the initial position of the fitting detection member
60
is different from the position of the extension portion
65
relative to the female connector
40
in the proper fitting detection position of the fitting detection member
60
, and therefore the appearance is clearly changed, so that the fitted condition of the female and male connectors
40
and
50
can be easily detected.
Different colors are applied respectively to the outer surface of the fitting detection member
60
of this embodiment and the outer surface of the housing of the female connector
40
, exposed from the fitting detection member
60
, so that the appearance, obtained when the fitting detection member
60
is disposed in the initial position relative to the female connector
40
, is clearly different in color from the appearance obtained when the fitting detection member
60
is disposed in the proper fitting detection position. Therefore, whether or not the fitting detection member is disposed in the initial position or in the proper fitting detection position can be easily judged by viewing the color pattern formed by the female connector
40
and the fitting detection member
60
, and by doing so, the fitted condition of the female and male connectors
40
and
50
can be easily detected.
As described above, in the half-fitting prevention connector
31
, before the female and male connectors
40
and
50
are fitted together, the fitting detection member
60
, mounted on the female connector
40
, is held in the initial position by the retaining function, achieved by the retaining hole
42
in the female connector
40
, and covers the female connector
40
, as shown in
FIGS. 2 and 3
.
Therefore, in the housing-fitting operation for fitting the female and male connectors
40
and
50
together, the fitting operation up to the completely-fitted condition can be easily effected, while holding the fitting detection member
60
and the mating male connector
50
with the hands, without the need for holding the female connector
40
with the fingers.
Namely, in the operation for fitting the female and male connectors
40
and
50
together, the fitting length of the two housings reaches the predetermined value, and the engagement projection
51
of the male connector
50
is fitted into the retaining hole
42
from the lower side of the arm portion
45
, as shown in
FIGS. 4 and 5
. By the engagement of the engagement projection
51
in the retaining hole
42
, the female and male connectors
40
and
50
are locked in the fitted condition.
At this time, the retaining projection
63
of the fitting detection member
60
, already engaged in the retaining hole
42
, is pushed upwardly out of this retaining hole by the engagement projection
51
as indicated by arrow B in
FIG. 5
, thereby canceling the holding of the fitting detection member
60
in the initial position. Therefore, the fitting detection member
60
can be moved toward the front side of the housing of the female connector
40
.
After the housing-fitting operation is completed, the detection member-moving operation for moving the fitting detection member
60
from the initial position to the proper fitting detection position is effected in order to detect the fitted condition of the female and male connectors
40
and
50
. Namely, in the housing-fitting operation, the fitting detection member
60
is held with the fingers, and therefore when the detection member-moving operation is to be effected, these fingers, holding the fitting detection member, do not need to be shifted, but remain as they are, and are used for pushing the fitting detection member
60
toward the front side of the housing. Therefore, the detection member-moving operation for detecting the completely-fitted condition of the female and male connectors
40
and
50
can be effected efficiently.
The pushing direction in the detection member-moving operation is the same as that in the housing-fitting operation, and therefore by the pushing operation for effecting the housing-fitting operation, the operation, including the detection member-moving operation, can be completed at a time, and the number of the operations, required for connecting the female and male connectors together, can be reduced.
Then, when the fitting detection member
60
reaches the proper fitting detection position as shown in
FIG. 6
, the retaining projection
63
of the fitting detection member
60
is retained by the detection member-retaining portion
49
, defined by the front end edge of the arm portion
45
, so that the sliding movement of the fitting detection member
60
is prevented. A click feeling is produced when the retaining projection
63
becomes retained by the detection member-retaining portion
49
, and therefore the completely-fitted condition of the female and male connectors
40
and
50
can be detected.
In addition, when the fitting detection member
60
is moved toward the front side of the female connector
40
, the second projection
67
slides over the first projection
48
, and is engaged therewith, thereby more firmly holding the fitting detection member
60
in the proper fitting detection position.
Next, in the housing-pulling confirmation operation for pulling the female and male connector housings away from each other, the fitting detection member
60
is pulled toward the rear side of the housing, this force is transmitted to the female connector
40
through the fitting detection member
60
. Therefore, when the operation is shifted from the detection member-moving operation to the housing-pulling confirmation operation, this can be carried out smoothly without the need for changing the positions of the fingers holding the detection fitting member.
As described above, when connecting the female and male connectors
40
and
50
together, the housing-fitting operation and the detection member-moving operation can be completed at the same time by one operation in which the fitting detection member is grasped, and is pushed forward, and therefore the number of the operations can be reduced. When the operation is to be shifted to the next operation, this shifting can be done without the need for changing the positions of the fingers, holding the male connector
50
and the fitting detection member
60
, and the efficiency of the operation for connecting the male and female connectors
40
and
50
together can be enhanced.
And besides, the fitting detection member
60
can be firmly held in the proper fitting detection position by the retaining engagement of the first projection
48
with the second projection
67
. The first and second projections
48
and
67
can be brought into retaining engagement with each other by the pushing force of inertia produced when fitting the female and male connectors
40
and
50
together. Therefore, by the pushing operation for effecting the housing-fitting operation, the operation, including the detection member-moving operation, can be completed at a time, and the number of the operations, required for connecting the female and male connectors together, can be reduced.
The detection member-retaining portion
49
is defined by the front end edge of the arm portion
45
, and therefore there is no need to provide a retaining hole or the like exclusively used as such detection member-retaining portion, and the flexible lock arm
41
is prevented from becoming complicated in construction, thereby enhancing its moldability.
When the fitting detection member
60
is located in the initial position, the rear end of the extension portion
65
of this fitting detection member
60
clearly projects beyond the rear end of the female connector
40
. When this fitting detection member
60
is located in the proper fitting detection position, the rear end of this extension portion lies substantially flush with the rear end of the female connector
40
. Therefore, at the time of the maintenance and inspection or others, whether the fitting detection member
60
is disposed in the initial position or in the proper fitting detection position can be easily judged by confirming with the eyes whether or not the rear end of the extension portion
65
is projected. Therefore, the operation for confirming the position of the fitting detection member at the time of the maintenance and inspection or others can be easily effected.
The different colors are applied respectively to the outer surface of the fitting detection member
60
and the outer surface of the female connector
40
, exposed from the fitting detection member
60
, so that the appearance, obtained when the fitting detection member
60
is disposed in the initial position, is clearly different in color from the appearance obtained when the fitting detection member
60
is disposed in the proper fitting detection position. Therefore, at the time of the maintenance and inspection or others, whether or not the fitting detection member
60
is disposed in the initial position or in the proper fitting detection position can be easily judged by viewing the color pattern formed by the female connector
40
and the fitting detection member
60
, and therefore the operation for confirming the position of the fitting detection member
60
at the time of the maintenance and inspection or others can be easily effected.
In this embodiment, in order to facilitate the operation for confirming the position of the fitting detection member at the time of the maintenance and inspection or others, there are provided the above two means, that is, the provision of the extension portion
65
at the fitting detection member
60
and the application of the different colors to the fitting detection member
60
and the female connector
40
. However, only one of these means may be used.
Next, a second embodiment of a half-fitting prevention connector of the present invention will be described with reference to
FIGS. 7
to
10
.
FIG. 7
is an exploded, perspective view showing a female connector housing and a fitting detection member in the second embodiment of the half-fitting prevention connector of the invention,
FIG. 8
is a vertical cross-sectional view showing a condition in which the female and male connector housings of the second embodiment are in the process of being fitted together,
FIG. 9
is a fragmentary, vertical cross-sectional view in
FIG. 8
, and
FIG. 10
is a fragmentary, vertical cross-sectional view showing a completely-fitted condition of the female and male connector housings in FIG.
8
.
Detailed explanation of those members, identical in construction to those of the first embodiment, will be omitted.
As shown in
FIGS. 7 and 8
, the half-fitting prevention connector of this embodiment comprises a female connector (first connector housing)
70
, having a flexible lock arm
71
, a male connector (second connector housing)
80
having an engagement projection (engagement portion)
81
for engagement in a retaining hole
72
(serving as a lock portion) formed in the flexible lock arm
71
, and the fitting detection member
90
mounted on the female connector
70
so as to slide in a fitting direction.
The female connector
70
of this embodiment includes a housing body
70
b
, having terminal receiving chambers
70
a
for respectively receiving and holding female connection terminals (not shown), the flexible lock arm
71
, formed on an upper surface of the housing body, and guide portions
73
for slidably supporting the fitting detection member
90
, these portions being molded integrally with one another. A front holder
70
c
is mounted on a front end portion of the housing body
70
b
, and forms the terminal receiving chambers
70
a
continuous with the housing body
70
b.
The flexible lock arm
71
includes an arm portion
75
formed on upper ends of support post portions
74
formed on a substantially central portion of the upper surface of the housing body
70
b
, and the arm portion
75
extends in a forward-rearward direction relative to the housing body
70
b
, and can be elastically displaced upward and downward on the support post portions
74
serving as a fulcrum.
In the flexible lock arm
71
, the retaining hole
72
is formed through that portion of the arm portion
75
disposed near to the front end thereof. Retaining projections
76
, serving as second retaining mechanism, are formed respectively on opposite side surfaces of the arm portion
75
at a rear end thereof. Each of this retaining projections
76
has a tapering surface
76
a
(see
FIG. 9
) for sliding contact with a retaining piece portion
96
during the movement of the fitting detection member
90
.
The male connector
80
of this embodiment is analogous in construction to the male connector
50
of the first embodiment, and the engagement projection
81
for engagement in the retaining hole
72
is formed on an upper surface of a housing body
80
b.
The fitting detection member
90
of this embodiment includes a detection member body
91
of a substantially tubular shape, which is fitted on the outer periphery of the female connector
70
so as to slide in the fitting direction of the female and male connectors
70
and
80
together, and covers the outer periphery of the hosing body
70
b
, and a retaining projection
93
(serving as a positioning retaining portion (first retaining mechanism)) for engagement in the retaining hole
72
to hold the detection member body
91
in an initial position. Guide grooves
92
for slidably fitted respectively on the guide portions
73
are formed respectively in inner side surfaces of the detection member body
91
, and this detection member body is mounted on the female connector
40
so as to slide in the fitting direction of the female and male connectors
70
and
80
through the guide portions
73
fitted respectively in the guide grooves
92
. Before the female and male connectors
70
and
80
are fitted together, the fitting detection member
90
is engaged with the retaining hole
72
, and therefore is held in the initial position. A half-fitted condition of the female and male connectors
70
and
80
can be detected by determining whether or not the fitting detection member
90
can be slid into a proper fitting detection position.
The retaining projection
93
is formed on and projects from a lower surface of a retaining arm (resilient piece portion)
94
, which is part of an upper wall of the detection member body
91
, at a front end thereof, and when the retaining arm
94
is resiliently displaced upwardly, this retaining projection
93
is displaced upwardly together with the retaining arm
94
. This retaining projection
93
is fitted into the retaining hole
72
from the upper side, with its front end surface held against a front end surface
72
a
of the retaining hole
72
, thereby holding the fitting detection member
90
in its initial position.
In this embodiment, the proper fitting detection position, to which the fitting detection member
90
is slid, is set at a position which is nearer relative to the front end of the female connector
70
than the initial position (where the retaining projection
93
is retained by the retaining hole
72
) is. Therefore, the female connector
70
is provided with a detection member-retaining portion (first retaining mechanism)
79
for limiting the sliding movement of the fitting detection member
90
when this fitting detection member
90
is slid from the initial position forwardly to the proper fitting detection position.
The detection member-retaining portion
79
is defined by the front end edge of the arm portion
75
of the flexible lock arm
71
, and when the fitting detection member
90
is slid to the proper fitting detection position, this detection member-retaining portion
79
retains a rear end surface
93
b
of the retaining projection
93
, thereby locating and fixing the fitting detection member
90
in the proper fitting detection position. At this time, a click feeling is produced upon retaining engagement of the retaining projection
93
with the detection member-retaining portion
79
, and therefore the completely-fitted condition of the female and male connectors
70
and
80
can be detected.
The fitting detection member
90
of this embodiment has an extension portion
95
so that the rear end of this fitting detection member
90
, disposed in its initial position, can clearly project beyond the rear end of the housing of the female connector
70
, as shown in
FIGS. 7
to
9
. The retaining piece portions
96
are formed respectively on opposed inner side surfaces of the extension portion
95
at an upper end portion thereof, and project inwardly, and each of these retaining piece portions
96
has a tapering surface
96
a
for sliding contact with the corresponding retaining projection
76
during the movement of the detection member
90
.
When this fitting detection member is disposed in the proper fitting detection position, the rear end of this extension portion
95
lies substantially flush with the rear end of the housing of the female connector
70
, as shown in FIG.
10
. Therefore, the position of this extension portion
95
relative to the female connector
70
in the initial position of the fitting detection member
90
is different from the position of the extension portion
95
relative to the female connector
70
in the proper fitting detection position of the fitting detection member
90
, and therefore the appearance is clearly changed, so that the fitted condition of the female and male connectors
70
and
80
can be easily detected.
As described for the first embodiment, different colors are applied respectively to the outer surface of the fitting detection member
90
of this embodiment and the outer surface of the housing of the female connector
70
, exposed from the fitting detection member
90
, so that the appearance, obtained when the fitting detection member
90
is disposed in the initial position relative to the female connector
70
, is clearly different in color from the appearance obtained when the fitting detection member
90
is disposed in the proper fitting detection position.
Therefore, at the time of the maintenance and inspection or others, whether or not the fitting detection member is disposed in the initial position or in the proper fitting detection position can be easily judged by viewing the color pattern formed by the female connector
70
and the fitting detection member
90
.
In the operation for fitting the female and male connectors
70
and
80
together, the fitting length of the two housings reaches a predetermined value, and the engagement projection
81
of the male connector
80
is fitted into the retaining hole
72
from the lower side of the arm portion
75
, as shown in FIG.
8
. By the engagement of the engagement projection
81
in the retaining hole
72
, the female and male connectors
70
and
80
are locked in the fitted condition.
At this time, the retaining projection
93
of the fitting detection member
90
, already engaged in the retaining hole
72
, is pushed upwardly out of this retaining hole by the engagement projection
81
, thereby canceling the holding of the fitting detection member
90
in the initial position. Therefore, the fitting detection member
90
can be moved toward the front side of the housing of the female connector
70
.
When the fitting detection member
90
is disposed in the initial position, the tapering surfaces
76
a
of the retaining projections
76
are held against the tapering surfaces
96
a
of the retaining piece portions
96
, respectively, as shown in FIG.
9
. After the housing-fitting operation is completed, the operation for moving the fitting detection member
90
is effected in order to detect the fitted condition of the female and male connectors
70
and
80
, and therefore the fitting detection member
90
is slidingly moved forward. In accordance with this sliding movement, the retaining piece portions
96
move forward, with each tapering surface
96
a
sliding on the corresponding tapering surface
76
a
, and the rear portion of the flexible lock arm
71
is displaced downwardly.
When each retaining piece portion
96
slides over the corresponding retaining projection
76
, the retaining projection
76
is displaced upwardly by the resilient force of the flexible lock arm
71
, so that the front end surface of the retaining projection
76
is abutted against (or engaged with) the rear end surface of the retaining piece portion
96
, as shown in FIG.
10
. At this time, the fitting detection member
90
is located in the proper fitting detection position, and the rear end of the fitting detection member
90
lies substantially flush with the rear end surface of the female connector
70
. Therefore, the fitted condition of the female and male connectors
70
and
80
can be easily detected.
When the detection member-moving operation is completed, the fitting detection member
90
is located in the proper fitting detection position by the retaining engagement of the detection member-retaining portion
79
with the rear end surface
93
b
of the retaining projection
93
as described above for the first embodiment (see FIG.
6
).
Therefore, with respect to the retaining device for retaining the female connector
70
and the fitting detection member
90
relative to each other, the retaining is effected at the two portions, that is, by the retaining engagement of the retaining projections
76
with the respective retaining piece portions
96
and the retaining engagement of the detection member-retaining portion
79
with the retaining projection
93
. Therefore, the female connector
70
and the fitting detection member
90
can be more firmly retained relative to each other.
The pushing direction in the detection member-moving operation is the same as that in the housing-fitting operation, and therefore by the pushing operation for effecting the housing-fitting operation, the operation, including the detection member-moving operation, can be completed at a time, and the number of the operations, required for connecting the female and male connectors together, can be reduced. And besides, the first and second retaining mechanisms are disposed at the upper surface, and the retained condition can be confirmed with the eyes, and the fitted condition of the female and male connectors can be detected with the eyes.
As shown in
FIGS. 8 and 9
, an inclination angle Y° of sliding contact of the tapering surface
96
a
of the retaining piece portion
96
with the tapering surface
76
a
of the retaining projection
76
(when the engagement projection
76
engages the retaining piece portion
96
) is smaller than an inclination angle X° of sliding contact of the arm portion
75
with the engagement projection
81
(when the engagement projection
81
of the male connector
80
is fitted into the retaining hole
72
from the lower side of the arm portion) (X°>Y°). Therefore, the inserting force, required for the retaining projection
76
to slide over the retaining piece portion
96
to be engaged therewith, is smaller than the inserting force required for the engagement projection
81
to become engaged in the retaining hole
72
. Therefore, the operation for moving the detection member
90
can be completed by a pushing force of inertia produced when fitting the female and male connectors
70
and
80
together, and the operation for fitting the female and male connectors
70
and
80
together and the operation for moving the detection member
90
can be effected successively with one pushing operation.
Then, when the operation is shifted from the detection member-moving operation to the housing-pulling confirmation operation, this can be carried out smoothly without the need for changing the positions of the fingers holding the detection fitting member
90
as described above for the first embodiment.
When the rear end of the arm portion
75
is pressed down in the fitted condition of the female and male connectors
70
and
80
in which the engagement projection
81
of the male connector
80
is fitted in the retaining hole
72
, the front end of the arm portion
75
is displaced upwardly, thereby canceling the engagement of the engagement projection
81
in the retaining hole
72
, and at the same time the rear end of the arm portion
75
is displaced downwardly, thereby canceling the engagement of each retaining projection
76
with the retaining piece portion
96
.
And besides, the first and second retaining mechanisms are disposed at the upper surface, and therefore the operation for canceling the retained condition of the retaining mechanisms can be effected while confirming it with the eyes, and therefore the good cancellation operability is obtained.
Next, a third embodiment of a half-fitting prevention connector of the present invention will be described with reference to
FIGS. 11
to
14
.
FIG. 11
is a perspective view showing a female connector housing in the third embodiment of the half-fitting prevention connector of the invention,
FIG. 12
is a perspective view showing a fitting detection member of the third embodiment,
FIG. 13
is a fragmentary, vertical cross-sectional view showing a condition in which the fitting detection member of
FIG. 12
, fitted on the female connector housing, is disposed in an initial position, and
FIG. 14
is a fragmentary, vertical cross-sectional view showing a completely-fitted condition of the female and male connector housings in FIG.
13
.
Detailed explanation of those members, identical in construction to those of the first embodiment, will be omitted.
As shown in
FIGS. 11 and 12
, the half-fitting prevention connector of this embodiment comprises a female connector (first connector housing)
100
, having a flexible lock arm
101
, a male connector (second connector housing) (not shown) for connection to the female connector
100
, and the fitting detection member
110
slidably mounted on the female connector
100
, and a half-fitted condition of the female and male connector housings is detected by determining whether or not this fitting detection member can be slid.
The female connector
100
of this embodiment includes a housing body
100
b
, having terminal receiving chambers (not shown), the flexible lock arm
101
, formed on an upper surface of the housing body
100
b
, guide portions
103
for slidably supporting the fitting detection member
110
(described later), and a detection member-retaining arm
106
, these portions being molded integrally with one another. A front holder
100
c
is mounted on a front end portion of the housing body
100
b
, and forms the terminal receiving chambers continuous with the housing body
100
b.
The flexible lock arm
101
includes an arm portion
105
formed on upper ends of support post portions (not shown) formed on a substantially central portion of the upper surface of the housing body
100
b
, and the arm portion
105
extends in a forward-rearward direction relative to the housing body
100
b
, and can be elastically displaced upward and downward on the support post portions serving as a fulcrum. A retaining hole
102
is formed through that portion of the arm portion
105
disposed near to the front end thereof.
The detection member-retaining arm (second retaining mechanism)
106
for engagement with a retaining wall
116
of the fitting detection member
110
(described later) is disposed adjacent to one side of the flexible lock arm
101
, and is formed on and projects from a side portion of the housing body
100
b
in an upstanding manner. An engaging claw
107
is formed on an upper surface of this detection member-retaining arm
106
at a rear end thereof. This engaging claw
107
can engage the retaining wall
116
(described later) to limit the rearward movement of the fitting detection member
110
. A guide projection
108
for being slidably fitted in a guide groove
117
in the fitting detection member
110
(described later) is formed on the side surface of the detection member-retaining arm
106
.
Although not shown in the drawings, the male connector (second connector) of this embodiment is analogous in construction to the male connectors
50
and
80
of the first and second embodiments, and an engagement projection for engagement in the retaining hole
102
is formed on an upper surface of a housing body of this male connector.
The fitting detection member
110
of this embodiment includes a retaining arm
114
which is part of an upper wall of a detection member body
111
, and a retaining projection (not shown), serving as a positioning retaining portion (first retaining mechanism) for engagement in the retaining hole
102
to hold the detection member body
111
in the initial position, is formed on a lower surface of the retaining arm
114
at a front end thereof.
The retaining wall (second retaining mechanism)
116
for retaining the engaging claw
107
of the female connector
100
is formed at a rear end of the upper wall of the detection member body
111
, and is slanting downwardly in the rear. The detection member body
111
is slidably mounted on the female connector
100
, and a half-fitted condition of the female and male connectors can be detected by determining whether or not the fitting detection member
110
can be slid into a proper fitting detection position.
In this embodiment, the proper fitting detection position is set at a position which is nearer relative to the front end of the female connector
100
than the initial position (where the retaining projection is retained by the retaining hole
102
) is, as described above for the first and second embodiments. Therefore, the female connector
100
is provided with a detection member-retaining portion (retaining device)
109
for limiting the sliding movement of the fitting detection member
110
when this fitting detection member
110
is slid from the initial position forwardly to the proper fitting detection position.
As shown in
FIG. 13
, the fitting detection member
110
of this embodiment has an extension portion
115
so that the rear end of this fitting detection member
110
, disposed in its initial position, can clearly project beyond the rear end of the housing of the female connector
100
. The extension portion
115
has an inwardly-projected shape so that the female connector
100
will not move rearwardly beyond the rear end of the fitting detection member in the completely-fitted condition.
In this embodiment, when the fitting length of the two housings reaches a predetermined value in the operation for fitting the female and male connectors together, the engagement projection of the male connector is fitted into the retaining hole
102
, so that the fitted condition of the male and female connectors are locked in the fitted condition. At this time, the holding of the fitting detection member
110
in the initial position is canceled, and therefore the fitting detection member can be moved forward.
After the housing-fitting operation is completed, the operation for moving the fitting detection member
110
is effected in order to detect the fitted condition of the female and male connectors, and therefore the fitting detection member
110
is slidingly moved forward. In accordance with this sliding movement, the retaining wall
116
moves forward (in a left-hand direction in
FIG. 13
) in sliding contact with the engaging claw
107
, and elastically deforms the detection member-retaining arm
106
downwardly.
When the retaining wall
116
slides over the engaging claw
107
, the engaging claw
107
is displaced upwardly by the resilient force of the detection member-retaining arm
106
, so that the front end surface of the engaging claw
107
is abutted against (or engaged with) the rear end surface of the retaining wall
116
, as shown in FIG.
14
. At this time, the fitting detection member
110
is located in the proper fitting detection position, and the rear end of the fitting detection member
110
lies substantially flush with the rear end surface of the female connector
100
. Therefore, the fitted condition of the female and male connectors can be easily detected.
When the detection member-moving operation is completed, the fitting detection member
110
is located in the proper fitting detection position by the retaining engagement of the detection member-retaining portion
109
with the rear end surface of the retaining projection as described above for the first and second embodiments.
Therefore, with respect to the retaining device for retaining the female connector
100
and the fitting detection member
110
relative to each other, the retaining is effected at the two portions, that is, by the retaining engagement of the engaging claw
107
with the retaining wall
116
and the retaining engagement of the detection member-retaining portion
109
with the rear end surface of the retaining projection. Therefore, the female connector
100
and the fitting detection member
110
can be more firmly retained relative to each other.
And besides, the first and second retaining mechanisms are disposed at the upper surface, and therefore the retained condition can be confirmed with the eyes, and the fitted condition of the female and male connectors can be detected with the eyes.
The pushing direction in the detection member-moving operation is the same as that in the housing-fitting operation, and therefore by the pushing operation for effecting the housing-fitting operation, the operation, including the detection member-moving operation, can be completed at a time, and the number of the operations, required for connecting the female and male connectors together, can be reduced.
Then, when the operation is shifted from the detection member-moving operation to the housing-pulling confirmation operation, this can be carried out smoothly without the need for changing the positions of the fingers holding the detection fitting member
110
.
For canceling the retaining engagement of the engaging claw
107
with the retaining wall
116
, the engaging claw
107
is pressed down, and then the fitting detection member
110
is slidingly moved rearward.
And besides, the first and second retaining mechanisms are disposed at the upper surface, and therefore the operation for canceling the retained condition of the retaining mechanisms can be effected while confirming it with the eyes, and therefore the good cancellation operability is obtained.
Next, a fourth embodiment of a half-fitting prevention connector of the present invention will be described with reference to
FIGS. 15
to
17
.
FIG. 15
is a vertical cross-sectional view of the fourth embodiment of the half-fitting prevention connector of the invention, showing a condition in which a fitting detection member, fitted on a female connector housing, is disposed in an initial position,
FIG. 16
is a perspective view showing a condition in which the fitting detection member is in the process of being slid to a proper fitting detection position, and
FIG. 17
is a vertical cross-sectional view showing a completely-fitted condition of the female and male connector housings of FIG.
16
.
Detailed explanation of those members, identical in construction to those of the first embodiment, will be omitted.
As shown in
FIGS. 15
to
17
, the half-fitting prevention connector of this embodiment is very analogous in construction to the connector of the first embodiment, and comprises the female connector (first connector housing)
120
, having a flexible lock arm
121
, the male connector (second connector housing)
130
having an engagement projection (engagement portion)
131
for engagement in a retaining hole
122
(serving as a lock portion) formed in the flexible lock arm
121
, and the fitting detection member
140
slidably mounted on the female connector
120
, and a half-fitted condition of the female and male connector
120
and
130
is detected by determining whether or not this fitting detection member can be slid into the proper fitting detection position.
The half-fitting prevention connector of this embodiment is characterized in that the first projection
48
and the second projection
67
(serving as the retaining mechanism) of the first embodiment are replaced by an elastic retaining portion
126
, formed on a bottom surface of the female connector
120
at a rear portion thereof, and a retaining rib
146
extending between inner surfaces of opposite side walls of the fitting detection member
140
at a lower portion thereof. A cancellation arm
147
for canceling the retaining engagement of the elastic retaining portion
126
with the retaining rib
146
is formed at a bottom wall of the fitting detection member
140
at a rear portion thereof.
The elastic retaining portion
126
serves as second retaining mechanism for retaining the female connector
120
and the fitting detection member
140
relative to each other, and comprises a resilient piece portion which is part of a rear bottom wall of a housing body
120
b
, and this elastic retaining portion
126
can be elastically displaced upwardly. When the fitting detection member
140
is slid forwardly from the initial position, a lower slanting surface of the elastic retaining portion
126
is brought into sliding contact with the retaining rib
146
, so that the elastic retaining portion
126
is elastically displaced upwardly. The fitting detection member
140
is held in the proper fitting detection position by the retaining engagement of the front end surface of the elastic retaining portion
126
with the retaining rib
146
.
The retaining rib
146
serves as the second retaining mechanism for retaining the female connector
120
and the fitting detection member
140
relative to each other, and extends between the opposed inner side surfaces of a fitting detection member body
141
, and is disposed slightly above the bottom surface thereof. When the fitting detection member
140
is slid forwardly from the initial position, the retaining rib
146
moves to the front side of the elastic retaining portion
126
while elastically deforming the elastic retaining portion
126
upwardly. When the fitting detection member
140
reaches the proper fitting detection position, the rear end of the retaining rib
146
is abutted against the front end of the elastic retaining portion
126
, thereby preventing the forward sliding movement of the female connector
120
.
The fitting detection member
140
, mounted on the female connector
120
, has a retaining projection
143
(serving as a positioning retaining portion (first retaining mechanism)), and before the female and male connectors are fitted together, this retaining projection
143
is fitted in the retaining hole
122
, with its front surface abutted against a front end surface
122
a
of the retaining hole
122
, to thereby hold the detection member body
140
in the initial position, as shown in FIG.
15
. In this condition, an extension portion
145
of the fitting detection member
140
clearly projects beyond the rear end surface of the female connector
120
, and therefore the fact that the fitting detection member
140
is disposed in the initial position can be confirmed with the eyes.
In the operation for fitting the male and female connectors
120
and
130
together, the engagement projection
131
of the male connector
130
is fitted into the retaining hole
122
from a lower side of an arm portion
125
, as shown in FIG.
16
. By this retaining engagement of the engagement projection
131
in the retaining hole
122
, the female and male connectors
120
and
130
are locked in the fitted condition.
When the female and male connectors
120
and
130
are completely fitted together, the holding of the fitting detection member
140
in the initial position is canceled, and therefore this fitting detection member can be moved toward the front side of the female connector
120
. In this condition, a retaining arm
144
is elastically displaced upwardly, and the fitting detection member
140
is slidingly moved forward. In accordance with the sliding movement of the fitting detection member
140
, an upper slanting surface of the retaining rib
146
slides in contact with the lower slanting surface of the elastic retaining portion
126
, thereby elastically displacing the elastic retaining portion
126
upwardly.
When the elastic retaining portion
126
slides over the retaining rib
146
, this elastic retaining portion
126
is elastically displaced downwardly, so that the rear end surface of the elastic retaining portion
126
is abutted against the retaining rib
146
. At this time, the rear end of the fitting detection member
140
, located in the proper fitting detection position, lies substantially flush with the rear end surface of the female connector
120
. Therefore, the fitted condition of the female and male connectors can be easily detected.
When the detection member-moving operation is completed, the fitting detection member
140
is located in the proper fitting detection position by the retaining engagement of a detection member-retaining portion (first retaining mechanism)
129
with a rear end surface
143
b
of the retaining projection
143
.
Therefore, with respect to the retaining device for retaining the female connector
120
and the fitting detection member
140
relative to each other, the retaining is effected at the two portions, that is, by the retaining engagement of the elastic retaining portion
126
with the retaining rib
146
and the retaining engagement of the detection member-retaining portion
129
with the rear end surface
143
b
of the retaining projection
143
. Therefore, the female connector
120
and the fitting detection member
140
can be more firmly retained relative to each other.
The pushing direction in the detection member-moving operation is the same as that in the housing-fitting operation, and therefore by the pushing operation for effecting the housing-fitting operation, the operation, including the detection member-moving operation, can be completed at a time, and the number of the operations, required for connecting the female and male connectors together, can be reduced.
Then, when the operation is shifted from the detection member-moving operation to the housing-pulling confirmation operation, this can be carried out smoothly without the need for changing the positions of the fingers holding the detection fitting member
140
as described above for the first embodiment.
For canceling the retaining engagement of the elastic retaining portion
126
with the retaining rib
146
, the cancellation arm
147
is pressed upward, and then the fitting detection member
140
is slidingly moved rearward.
As described above, in the half-fitting prevention connector-assembling method of the invention, before the two connector housings are fitted together, the fitting detection member is fitted on the outer periphery of the first connector housing, and is held in the initial position by the engagement of the lock portion with the positioning retaining portion, and in the operation for fitting the two connector housings together, the fitting detection member, mounted on the first connector housing, is pushed toward the front side of the first connector housing in the fitting direction, and as a result, the engagement portion of the second connector housing is brought into engagement with the lock portion of the flexible lock arm, so that the two connector housings are completely fitted together, and as a result of engagement of the engagement portion with the lock portion, the positioning retaining portion is pushed out of the lock portion, thereby canceling the holding of the fitting detection member in the initial position relative to the first connector housing, and subsequently the fitting detection member is slid from the initial position to the proper fitting detection position substantially near to the front end of the first connector housing, and the fitting detection member is held in the proper fitting detection position by the retaining device for holding the fitting detection member in the proper fitting detection position, thereby detecting the completely-fitted condition of the two connector housings.
In this half-fitting prevention connector-assembling method, by pushing the fitting detection member, mounted on the first connector housing, forward in the fitting direction, the two connector housings are completely fitted together, and also the fitting detection member is slid into the proper fitting detection position, and is held in this position. Therefore, the operation for fitting the two connector housings together and the detection member-moving operation can be completed by one pushing operation.
In the half-fitting prevention connector, the fitting detection member includes the detection member body of a substantially tubular shape, which is fitted on the outer periphery of the first connector housing so as to slide in the fitting direction of the two connector housings, and the positioning retaining portion for engagement with the lock portion to hold the detection member body in the initial position, and before the two connector housings are fitted together, the detection member body is held in the initial position by the engagement of the lock portion with the positioning retaining portion, and when the two connector housings are completely fitted together, the positioning retaining portion is pushed out of the lock portion upon engagement of the engagement portion with the lock portion, so that the engagement of the positioning retaining portion with the lock portion is canceled, and the detection member body is slid from the initial position to the proper fitting detection position substantially near to the front end of the first connector housing, and the fitting detection member is held in the proper fitting detection position by retaining device for retaining the first connector housing and the fitting detection member to each other.
In the half-fitting prevention connector of the above construction, the fitting detection member, mounted on the first connector housing, before fitted relative to the second connector housing, is held and retained in the initial position by the lock portion, and substantially covers the outer periphery of the first connector housing. Therefore, when effecting the operation for fitting the pair of female and male connector housings together, this fitting operation can be carried out, with the fitting detection member kept held with the fingers.
After the housing-fitting operation is finished, the detection member-moving operation for moving the fitting detection member from the initial position to the proper fitting detection position is effected in order to detect the fitted condition of the female and male connector housings. At this time, if the fitting detection member is held with the fingers at the time of the housing-fitting operation, the fitting detection member can be moved in the next detection member-moving operation merely by pushing the fitting detection member toward the front side of the housing, without the need for changing the positions of the fingers. Therefore, the number of the operations, required for connecting the two connector housings together, can be reduced.
When the fitting detection member reaches the proper fitting detection position, the positioning retaining portion of the fitting detection member is engaged with the detection member-retaining portion of the first connector housing, thereby limiting the sliding movement of the fitting detection member.
Therefore, in the housing-pulling confirmation operation for pulling the female and male connector housings away from each other, the fitting detection member need only to be pulled toward the rear side of the housing, and there is no need to change the positions of the fingers holding the fitting detection member. Therefore, the number of the operations, required for connecting the two connector housings together, can be reduced, and the efficiency of the operation for connecting the two connector housings together can be enhanced.
In the half-fitting prevention connector of the invention, the fitting detection member has the extension portion which projects beyond the rear end of the first connector housing when the fitting detection member is disposed in the initial position, and is disposed on the outer periphery of the first connector housing when the fitting detection member is disposed in the proper fitting detection position, and the position of the extension portion in the initial position of the fitting detection member is clearly different from the position of the extension portion in the proper fitting detection position of the fitting detection member.
Therefore, at the time of the assembling operation, the maintenance and inspection or others, whether the fitting detection member is disposed in the initial position or in the proper fitting detection position can be easily judged by confirming the position of the extension portion with the eyes.
In the half-fitting prevention connector of the invention, the retaining device includes the first retaining mechanism for retaining the fitting detection member at the front portion of the first connector housing, and the second retaining mechanism for retaining the fitting detection member at the rear portion of the first connector housing.
Therefore, the retaining of the fitting detection member in the proper fitting detection position can be effected at the front and rear portions of the fitting detection member. Therefore, the fitting detection member can be firmly retained in the proper fitting detection position.
In the half-fitting prevention connector of the invention, the first retaining mechanism comprises the positioning retaining portion, and the detection member-retaining portion defined by the front end edge of the flexible lock arm.
Therefore, there is no need to provide a retaining hole or the like exclusively used as the first retaining mechanism, and the first retaining mechanism can be provided by the positioning retaining portion and the detection member-retaining portion defined by the front end edge of the flexible lock arm, and the fitting detection member and the first connector housing can be simplified in construction and shape.
In the half-fitting prevention connector, the second retaining mechanism comprises the first projection, formed on the rear portion of the bottom portion of the first connector housing, and the second projection formed on the bottom portion of the inner peripheral surface of the fitting detection member, or the second retaining mechanism comprises the elastic retaining portion, formed on the rear portion of the bottom portion of the first connector housing, and the retaining rib extending between the inner surfaces of the opposite side walls of the fitting detection member at the lower portion thereof.
Therefore, the retaining of the fitting detection member in the proper fitting detection position can be effected at the upper portion of the front portion of the fitting detection member and the rear portion of the bottom portion thereof, and a relative slight movement or shaking between the fitting detection member and the first connector housing is suppressed, so that the fitting detection member can be more firmly retained.
In the half-fitting prevention connector of the invention, the second retaining mechanism comprises the retaining projections, formed respectively on the opposite side surfaces of the flexible lock arm at the rear end thereof, and the retaining piece portions formed respectively on the opposed inner side surfaces of the fitting detection member at the upper end portion thereof, or the second retaining mechanism comprises the detection member-retaining arm, which is disposed adjacent to one side of the flexible lock arm, and has the engaging claw formed on the upper surface at the rear end thereof, and the retaining wall formed on the rear end of the upper wall of the fitting detection member.
Therefore, the first and second retaining mechanisms are disposed at the upper surface, and therefore the retained condition can be confirmed with the eyes, and the fitted condition of the two connector housings can be confirmed with the eyes. And besides, since the first and second retaining mechanisms are disposed at the upper surface, the operation for canceling the retained condition of the retaining device can be effected while confirming it with the eyes, and therefore the cancellation operability can be enhanced.
In the half-fitting prevention connector of the invention, the fitting detection member is designed such that the inserting force, required when retaining the fitting detection member in the proper fitting detection position by the retaining device, is smaller than the inserting force required for fitting the two connector housings together.
In the half-fitting prevention connector of the invention, the height of engagement between the first and second projections is smaller than the height of engagement between the lock portion and the engagement portion, or the angle of inclination of the tapering surface of the retaining piece portion is smaller than the angle of inclination of the engagement portion.
Therefore, the inserting force, required for the detection member-moving operation, is smaller than the inserting force required for the connector-fitting operation, and therefore the detection member-moving operation can be effected by the pushing force of inertia produced when fitting the two connector housings together. Therefore, the operation for fitting the two connector housings together and the operation for moving the detection member can be effected successively with one pushing operation.
In the half-fitting prevention connector of the invention, the different colors are applied respectively to the outer surface of the fitting detection member and at least that portion of the outer surface of the first connector housing, exposed from the fitting detection member, so that the appearance of the first connector housing, obtained when the fitting detection member is disposed in the initial position, is clearly different in color from the appearance obtained when the fitting detection member is disposed in the proper fitting detection position.
Therefore, at the time of the assembling operation, the maintenance and inspection or others, whether or not the fitting detection member is disposed in the initial position or in the proper fitting detection position can be easily confirmed by viewing the color pattern formed by the first connector housing and the fitting detection member. Therefore, the fitted condition of the pair of female and male connector housings can be easily confirmed at the time of the maintenance and inspection or others.
Claims
- 1. A method of assembling a half-fitting prevention connector, said connector including a first connector housing having a flexible lock arm formed on an upper surface of a housing body; a second connector housing having an engagement portion engagable with a lock portion of said flexible lock arm and connected to said first connector housing by the engagement of said lock portion with said engagement portion when said second connector housing is fitted relative to said first connector housing; and a fitting detection member having a positioning retaining portion for engagement with said lock portion and slidably mounted on said first connector housing in a fitting direction of said first and second connector housings, wherein a half-fitted condition of said first and second connector housings is detected by determining whether or not said fitting detection member can be slidingly moved;said method of assembling comprising the steps of: holding said fitting detecting member at an initial position by engagement of said lock portion with said positioning retaining portion and fitting of said fitting detection member on an outer periphery of said first connector housing before said first and second connector housings are fitted together; pushing said fitting detection member mounted on said first connector housing toward a front side of said first connector housing in the fitting direction in an operation for fitting said first and second connector housings together; completely fitting said first and second connector housings by engaging said engagement portion of said second connector housing with said lock portion of said flexible lock arm; pushing said positioning retaining portion out of said lock portion, thereby canceling holding of said fitting detection member in the initial position relative to said first connector housing; sliding said fitting detection member from the initial position to a proper fitting detection position which is nearer to a front end of said first connector housing than the initial position; and holding said fitting detection member in the proper fitting detection position by a retaining device for holding said fitting detection member in the proper fitting detection position, thereby detecting a completely-fitted condition of said first and second connector housings.
- 2. A half-fitting prevention connector comprising:a first connector housing having a flexible lock arm formed on an upper surface of a housing body thereof; a second connector housing having an engagement portion engagable with a lock portion of said flexible lock arm to thereby be connected to said first connector housing when said second connector housing is fitted relative to said first connector housing; and a fitting detection member mounted on said first connector housing so as to slide in a fitting direction of said first and second connector housings for detecting a half-fitted condition of said first and second connector housings by determining whether or not said fitting detection member can be slidingly moved, said fitting detection member including a detection member body of a substantially tubular shape fitted on an outer periphery of said first connector housing so as to slide in the fitting direction of said first and second connector housings and a positioning retaining portion for engagement with said lock portion to hold said detection member body in an initial position; wherein said detection member body is held in the initial position by the engagement of said lock portion with said positioning retaining portion before said first and second connector housings are fitted together; said positioning retaining portion is pushed out of said lock portion upon engagement of said engagement portion with said lock portion, so that the engagement of said positioning retaining portion with said lock portion is canceled, when said first and second connector housings are completely fitted together; said detection member body is slid from the initial position to a proper fitting detection position near to a front end of said first connector housing; and said fitting detection member is held in the proper fitting detection position by a retaining device for retaining said first connector housing and said fitting detection member to each other.
- 3. A half-fitting prevention connector according to claim 2, said fitting detection member including an extension portion which projects beyond a rear end of said first connector housing when said fitting detection member is disposed in the initial position, and is disposed on the outer periphery of said first connector housing when said fitting detection member is disposed in the proper fitting detection position;wherein a position of said extension portion in the initial position of said fitting detection member is different from a position of said extension portion in the proper fitting detection position of said fitting detection member.
- 4. A half-fitting prevention connector according to claim 2, wherein different colors are applied respectively to an outer surface of said fitting detection member and at least that portion of an outer surface of said first connector housing, exposed from said fitting detection member, so that the appearance of said first connector housing, obtained when said fitting detection member is disposed in the initial position, is different in color from said appearance obtained when said fitting detection member is disposed in the proper fitting detection position.
- 5. A half-fitting prevention connector according to claim 2, wherein said retaining device includes a first retaining mechanism for retaining said fitting detection member at a front portion of said first connector housing, and a second retaining mechanism for retaining said fitting detection member at a rear portion of said first connector housing.
- 6. A half-fitting prevention connector according to claim 5, wherein said first retaining mechanism includes said positioning retaining portion, and a detection member-retaining portion which is defined by a front end edge of said flexible lock arm.
- 7. A half-fitting prevention connector according to claim 5, wherein said second retaining mechanism includes an elastic retaining portion, formed on the rear portion of the bottom portion of said first connector housing, and a retaining rib extending between inner surfaces of opposite side walls of said fitting detection member at a lower portion thereof.
- 8. A half-fitting prevention connector according to claim 5, wherein said second retaining mechanism includes retaining projections, formed respectively on opposite side surfaces of said flexible lock arm at a rear end thereof, and retaining piece portions formed respectively on opposed inner side surfaces of said fitting detection member at an upper end portion thereof.
- 9. A half-fitting prevention connector according to claim 5, wherein said second retaining mechanism includes a detection member-retaining arm, which is disposed adjacent to one side of said flexible lock arm, and has an engaging claw formed on an upper surface at a rear end thereof, and a retaining wall formed on a rear end of an upper wall of said fitting detection member.
- 10. A half-fitting prevention connector according to claim 5, wherein said second retaining mechanism includes a first projection, formed on a rear portion of a bottom portion of said first connector housing, and a second projection formed on a bottom portion of an inner peripheral surface of said fitting detection member.
- 11. A half-fitting prevention connector according to claim 10 wherein a height of engagement between said first and second projections is smaller than a height of engagement between said lock portion and said engagement portion.
- 12. A half-fitting prevention connector according to claim 2, wherein said fitting detection member is designed such that an inserting force, required when retaining said fitting detection member in the proper fitting detection position by said retaining device, is smaller than an inserting force required for fitting said first and second connector housings together.
- 13. A half-fitting prevention connector according to claim 12, wherein an angle of inclination of a tapering surface of said retaining piece portion is smaller than an angle of inclination of said engagement portion.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2001-114405 |
Apr 2001 |
JP |
|
2001-269062 |
Sep 2001 |
JP |
|
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