This invention relates generally to linear motion control.
Closed-loop control in a linear motion control system does not require adjustments to be made in order to achieve a desired output (or maintain a constant output) despite varying conditions. Typically, closed-loop control is performed by a microcontroller executing firmware that compares the system's output signal with a desired command to determine the drive for the system. Thus, drive input is adjusted until the output signal matches the desired command.
In some linear positioning applications, the microcontroller uses output signal data from a number of different components, including a position sensor. For example, in small linear motor applications, a magnetic field sensor such as a Hall-Effect sensor may be used to sense motor position, which is then used by the microcontroller to supply a drive current to the motor. In linear motion control applications without position sensor feedback, a co-processor (such as digital signal processor) may be used to derive the position information, for example, by characterizing linear displacement as a function of drive current.
Closed-loop control of this kind is not without problems, however. To ensure loop stability, it is often necessary to operate the system very slowly. Such operation results in long response times to changes in the motor's position. Also, precise linear motion control may be difficult to achieve due to hysteresis in the motor's mechanical movement.
In general, in one aspect, the invention is directed to a linear motion control device (“device”). The device includes a coil driver to drive a coil that, when driven, effects a linear movement by a motion device having a magnet. The device further includes a magnetic field sensor to detect a magnetic field associated with the linear movement and to produce an output signal in response thereto. Also included is an interface to connect an output of the magnetic field sensor and an input of the coil driver to a controller. The interface includes a feedback loop to relate the magnetic field sensor output signal to the coil driver input.
Embodiments of the invention may include one or more of the following features. The interface may include a difference amplifier to receive as inputs the magnetic field sensor output signal and an input signal provided by the controller, and to produce an output signal from such inputs. The output signal produced by the difference amplifier may be received as an input signal at the coil driver input. The magnetic field sensor may be a Hall sensor or a magneto-resistive sensor. The coil driver may be connected to the coil to drive current through the coil in one direction or more than one direction. The coil driver may be a voice coil driver or a linear motor driver implemented with an H-bridge circuit. The coil driver, magnetic field sensor and interface may be integrated as a semiconductor integrated circuit.
In another aspect, the invention is directed to a method of focusing a lens in a camera module. A displacement range for the lens is determined and used to request a desired displacement of the lens. The request is provided to a device that then causes movement of the lens by a voice coil actuator, by using an internal control loop to adjust a drive current supplied to a coil of the voice coil actuator.
Particular implementations of the invention may provide one or more of the following advantages. The internal sensor-to-driver feedback can compensate for linear motion device (e.g., voice coil actuator, linear motor, speakers) non-linearities as well as mechanical hysteresis. In camera lens focusing applications, the determination of the lens displacement range in conjunction with the sensor-to-driver feedback can calibrate the control to a specific lens assembly.
The foregoing features of the invention, as well as the invention itself may be more fully understood from the following detailed description of the drawings, in which:
The linear motion control device 14 includes a magnetic field sensor 22, a coil driver 24 and an interface 26. The magnetic field sensor 22 may be any magnetic field sensing device, for example, a Hall-effect sensor (Hall sensor) or some kind of magneto-resistive (MR) sensor. The device 14 provides to the coil 20 a current signal 28 that is related to an electrical input signal 30 received from the controller 12. The device 14 uses the magnetic field sensor 22 to detect magnetic field strength 32 and, based on that detection, returns an electrical signal (shown as output signal 34) to the controller 12.
Still referring to
Referring to
The signal 30 provided by the controller to the interface 26 of device 14 may be a pulse width modulation (PWM) input signal or analog, but serial interfaces could also be easily implemented. If a PWM input is used, it will be translated into an analog reference voltage. Referring to
Referring to
In one exemplary embodiment, as shown in
Referring to
The device 14 (
The module 100 includes a controller 102 that executes a lens focusing process 104 and provides control signals to other blocks of the module. The controller 102 may control overall operation of the camera phone and thus switch between telephone and camera functions, or the controller 102 may be dedicated to a camera mode of operation (with a separate controller for handling the telephone mode). The controller 102 is connected to the device 14, which drives a voice coil actuator 106. As indicated earlier with reference to the linear motor control application shown in
The voice coil actuator 106 controls the linear movement of a lens 108 of an optical assembly 110 to adjust the lens focus. The coil driver 24 of the device 14 controls the voice coil actuator 106. The module 100 also includes an image sensor 112, a signal processor (SP) 114 and a frame memory 116. The operation of this module will now be described.
Assuming that the controller 102 has switched to a camera function or is in a camera mode, the image sensor 112 is activated, and the controller 102 sends a control signal (timing signal) via control lines 118 to the image sensor 112 to start an image capturing process. An image projected by the lens 108 onto the image sensor 112 is scanned and applied to the SP 114. The controller 102 activates the signal processor 114 to begin auto focus processing. The SP 114 performs sampling, amplification and A/D conversion to an image signal output from the image sensor 112 and outputs the digital image data. The frame memory 116 temporarily stores the digital image data sequentially output from the SP 114. The SP 114 determines a contrast value of the image according to the image data stored in the frame memory 116. Every time the image is captured by the image sensor 112 and that image is stored in the frame memory 116, the SP 114 reads the image data and calculates the contrast value.
The controller 102 outputs a control signal 30 to the linear motion control device 14 to begin focus adjustment. The driver portion of the device 14 generates the drive signal 28 according to the input signal 30 from the controller and the feedback signal 36 from the magnetic field sensor 22. The lens position adjustment by the voice coil actuator 106 results in change in image sharpness. The SP 114 determines contrast value of the image data sequentially captured by the image sensor 112 and compares values between images captured before and after lens movement. The SP 114 detects that the image with best sharpness is obtained when the contrast value that is a peak value is detected and sends a detection signal to the controller 102. The controller 102 sends the appropriate control signal (to the device 14) to move the lens 108 back to the position where the peak contrast value was obtained, that is, the precise position to achieve best sharpness to complete the focus adjustment. Although the SP 114 is described as determining a contrast value, other parameters indicative of optimum focal position may be computed by the SP 114.
The signal 30 provided by the controller to the interface 26 of device 14 may be a PWM input signal. If a PWM input is used, it will be translated into an analog voltage. As was described earlier, the feedback circuitry of the interface 26 is used to drive current through an external voice coil. The current in the coil changes until the position of the lens assembly results in a Hall sensor output voltage that has a predetermined relationship with respect to the input, for example, matches the input (or the PWM converted internal analog signal if a PWM input is used). The Hall sensor output is also available to the controller 102 via the output 34 of the interface 26. In one embodiment, as will be described with reference to
Referring to
The device 120 also includes a user-controlled Sleep input 124 that reduces the current consumption when the device 120 is in sleep mode. End users can control the current consumption of the device 120 by applying a logic level signal to the Sleep input. This low power feature makes the device ideal for battery-operated applications such as cellular phones and digital cameras.
Manufacturing tolerances, as well as lens orientation (relative to the direction of gravitational pull and applied loads like acceleration, etc.), do not allow for consistent lens movement in response to current applied to the coil. The lens focusing process 104 employed by the controller 102 (
Referring to
Still referring to
In digital camera applications such as the one described with reference to
All references cited herein are hereby incorporated herein by reference in their entirety.
Having described preferred embodiments of the invention, it will now become apparent to one of ordinary skill in the art that other embodiments incorporating their concepts may be used. It is felt therefore that these embodiments should not be limited to disclosed embodiments, but rather should be limited only by the spirit and scope of the appended claims.
This application is a continuation of and claims priority to U.S. application Ser. No. 11/865,118 filed Oct. 1, 2007 which is incorporated herein by reference in its entirety. Not applicable.
Number | Name | Date | Kind |
---|---|---|---|
3836835 | Sawyer | Sep 1974 | A |
3878411 | Nocito et al. | Apr 1975 | A |
4328453 | Demeny et al. | May 1982 | A |
4329634 | Dunfield et al. | May 1982 | A |
4424589 | Thomas et al. | Jan 1984 | A |
4455512 | Cornwell et al. | Jun 1984 | A |
4456934 | Wedman et al. | Jun 1984 | A |
4527108 | Enda | Jul 1985 | A |
4595870 | Chitayat | Jun 1986 | A |
4748393 | Fincher et al. | May 1988 | A |
4751437 | Gerard | Jun 1988 | A |
4893071 | Miller | Jan 1990 | A |
4897582 | Otten et al. | Jan 1990 | A |
5045766 | Vermersch | Sep 1991 | A |
5289088 | Andoh | Feb 1994 | A |
5376790 | Linker et al. | Dec 1994 | A |
5389864 | Tryan et al. | Feb 1995 | A |
5594311 | Yasuda et al. | Jan 1997 | A |
5775134 | Otobe et al. | Jul 1998 | A |
5801462 | Yagoto et al. | Sep 1998 | A |
5838374 | Kikuchi | Nov 1998 | A |
5838515 | Mortazavi et al. | Nov 1998 | A |
5865832 | Knopp et al. | Feb 1999 | A |
5880586 | Dukart et al. | Mar 1999 | A |
5907487 | Rosenberg et al. | May 1999 | A |
5955798 | Ishiyama et al. | Sep 1999 | A |
5965963 | Chitayat | Oct 1999 | A |
5979760 | Freyman et al. | Nov 1999 | A |
6034499 | Tranovich | Mar 2000 | A |
6091215 | Lovett et al. | Jul 2000 | A |
6118245 | Sienz et al. | Sep 2000 | A |
6181882 | Murashima et al. | Jan 2001 | B1 |
6283039 | Takayanagi et al. | Sep 2001 | B1 |
6285154 | Yasuda et al. | Sep 2001 | B1 |
6288705 | Rosenberg et al. | Sep 2001 | B1 |
6400046 | Hwang et al. | Jun 2002 | B1 |
6404154 | Marcinkiewicz et al. | Jun 2002 | B2 |
6434173 | Tuganov et al. | Aug 2002 | B1 |
6702809 | Knopp et al. | Mar 2004 | B1 |
6762901 | Hill | Jul 2004 | B2 |
6853507 | Ryu et al. | Feb 2005 | B2 |
7005823 | Houkes et al. | Feb 2006 | B2 |
7108107 | Ralea et al. | Sep 2006 | B2 |
7230366 | Sasaki et al. | Jun 2007 | B2 |
7268515 | Tsai et al. | Sep 2007 | B1 |
7288913 | Yoshitomi et al. | Oct 2007 | B2 |
7288914 | Yoshitomi et al. | Oct 2007 | B2 |
7295907 | Lu et al. | Nov 2007 | B2 |
7502065 | Nakahara | Mar 2009 | B2 |
7565074 | Nakahara | Jul 2009 | B2 |
7590334 | Yabusaki et al. | Sep 2009 | B2 |
7620305 | Noji | Nov 2009 | B2 |
7642741 | Sidman | Jan 2010 | B2 |
7747146 | Milano et al. | Jun 2010 | B2 |
7770231 | Prater et al. | Aug 2010 | B2 |
7936144 | Vig et al. | May 2011 | B2 |
8084969 | David et al. | Dec 2011 | B2 |
20020034036 | Sri-Jayantha et al. | Mar 2002 | A1 |
20030012568 | Ishikawa et al. | Jan 2003 | A1 |
20030025802 | Mayer et al. | Feb 2003 | A1 |
20040012682 | Kosaka et al. | Jan 2004 | A1 |
20060127074 | Noji | Jun 2006 | A1 |
20070047942 | Chang et al. | Mar 2007 | A1 |
20070189745 | Masuda | Aug 2007 | A1 |
20080025714 | Ishii | Jan 2008 | A1 |
20080066548 | Jajtic et al. | Mar 2008 | A1 |
20080130134 | Ishida et al. | Jun 2008 | A1 |
20080265825 | Su | Oct 2008 | A1 |
Number | Date | Country |
---|---|---|
1855135 | Nov 2007 | EP |
S60-83134 | May 1985 | JP |
H3-18288 | Jan 1991 | JP |
H5-244790 | Sep 1993 | JP |
H10-314671 | Feb 1998 | JP |
2000-039303 | Aug 2000 | JP |
2001-327186 | Nov 2001 | JP |
2002352449 | Dec 2002 | JP |
10-0691245 | Feb 2007 | KR |
WO 2006049039 | May 2006 | WO |
Entry |
---|
Datasheet, Allegro Microsystems, Inc., A3904, “Low Voltage Voice Coil Motor Driver”, 2007-2008, 9 pages. |
Datasheet, Allegro Microsystems, Inc., A1442, “Low Voltage Full Bridge Brushless DC Motor Driver with Hall Commutation and Soft-Switching, and Reverse Battery, Short Circuit, and Thermal Shutdown Protection”, 2005, 2006, 8 pages. |
Datasheet, Allegro Microsystems, Inc., A1391, A1392, A1393, and A1395, “Micro Power 3V Linear Hall Effect Sensors with Tri-State Output and User-Selectable Sleep Mode”, 2005-2008, 15 pages. |
Application Information, Allegro Microsystems, Inc., “Closed-Loop Speed Control for the A3932/A3936”, by Peter Todd, Oct. 23, 2003, 5 pages. |
Application Information, Allegro Microsystems, Inc., “Fully Integrated Hall Effect Motor Driver for Brushless DC Vibration Motor Applications”, by Shaun Milano, 2007, 7 pages. |
Invitation to Pay Additional Fees with Partial Search Report for PCT/US2008/075560, dated Nov. 18, 2009, 5 pages. |
Notification of Transmittal of the International Search Report and the Written Opinion of the International Searching Authority, or the Declaration, PCT/US2008/075560, dated Apr. 8, 2010, 1 page. |
International Search Report, PCT/US2008/075560, dated Apr. 8, 2010, 6 pages. |
Written Opinion of the International Searching Authority, PCT/US2008/075560, dated Apr. 8, 2010, 10 pages. |
PCT Notification with International Preliminary Report on Patentability dated Apr. 29, 2010 for PCT/US2008/075560 filed on Sep. 8, 2008, 10 pages. |
“Using Internal Calibration and Right Shifting (Scalable Dynamic Ranging) on the DS1863/DS1865 to Enhance ADC Performance”, Application Note 3903, Maxim Integrated Products, Aug. 18, 2006, 10 pages. |
“New ICs Revolutionize the Sensor Interface”, Application Note 695, Maxim Integrated Products, Jan. 10, 2001, 8 pages. |
Jacobsen, “A Cookbook Approach to Designing a Differential-Signal Amplifier for Sensor Applications”, AN1557/D, Motorola, Freescale Semiconductor, Inc., 1996, 10 pages. |
Gilbert et al., “Linear Hall-Effect Sensors”, Application Note 27702A, Dec. 3, 1998, 12 pages. |
Self-Calibrating TPOS Speed Sensor Optimized for Automotive Cam Sensing Applications, ATS675LSE, Allegro MicroSystems, Inc., 2008, 13 pages. |
Self-Calibrating, Zero-Speed Differential Gear Tooth Sensor with Continuous Update, ATS643LSH, Rev. 2, Allegro MicroSystems, Inc., 2004, 2006, 16 pages. |
Notification of Transmittal of the International Search Report and the Written Opinion of the International Searching Authority, or the Declaration, PCT/US2009/031632 dated Oct. 1, 2009, 1 page. |
The International Search Report, PCT/US2009/031632 dated Oct. 1, 2009, 4 pages. |
Written Opinion of the International Searching Authority, PCT/US2009/031632 dated Oct. 1, 2009, 10 pages. |
Anonymous: “Method for Calibration of Position Servo Devices”, IBM Technical Disclosure Bulletin, IBM Corp., New York, US, vol. 26, No. 4, Sep. 1, 1983, pp. 1818-1821, XP002111808, ISSN: 0018-8689. |
PCT Notification with International Preliminary Report on Patentability dated Sep. 16, 2010 for PCT/US2009/031632 filed on Jan. 22, 2009, 5 pages. |
U.S. Appl. No. 12/139,539, filed Jun. 16, 2008. |
U.S. Appl. No. 11/865,118, filed Oct. 1, 2007. |
Office Action dated Apr. 18, 2012, U.S. Appl. No. 13/240,159, filed Sep. 22, 2011, 11 pages. |
Response to Office Action dated Apr. 18, 2012, U.S. Appl. No. 13/240,159, 7 pages. |
Final Office Action dated Nov. 23, 2012, U.S. Appl. No. 13/240,159, 12 pages. |
Office Action with Search Report dated Dec. 24, 2012 (and translation), for Chinese Patent Application No. 200880118769.6, 25 pages. |
Response to Office Action dated Nov. 23, 2012, U.S. Appl. No. 13/240,159, pp. 1-11. |
Response to Office Action dated May 21, 2013 for U.S. Appl. No. 13/240,159, filed Sep. 22, 2011 10 pages. |
Letter & Response to Office Action from Foreign Associate dated Apr. 8, 2013 for CN Pat. Appl. No. 2008/50118769.6 9 pages. |
Letter from Foreign Associate dated Jul. 24, 2013 & Office Action dated Jul. 3, 2013 for CN Pat. Appl. No. 2008/50118769.6 9 pages. |
Letter & Response to Office Action from Foreign Associate dated Oct. 16, 2013 for CN Pat. Appl. No. 2008/50118769.6 7 pages. |
Letter from Foreign Associate dated Nov. 22, 2013 & Office Action dated Oct. 7, 2013 for JP Pat. Appl. No. 2010-527004 7 pages. |
Office Action from Foreign Associate dated Oct. 21, 2013 for CN Pat. Appl. No. 200980107349.2 6 pages. |
Comments and Suggestions for Overcoming the Rejection dated Feb. 21, 2013, to Office Action dated Dec. 24, 2012, for Chinese Patent Application No. 200880118769.6, 3 pages. |
Notice of Reasons for Rejection dated Apr. 16, 2013, for Japanese Patent Application No. 2010-527004, 5 pages. |
Office Action dated May 21, 2013, U.S. Appl. No. 13/240,159, 13 pages. |
Letter from NTD Patent & Trademark Agency Limited; dated Sep. 3, 2012; for CN Pat. App. No. 2009-80107349.2; 3 sheets. |
Chinese Office Action; dated Aug. 15, 2012; for CN Pat. App. No. 2009-80107349.2; 8 sheets. |
Chinese Office Action (English Translation); dated Aug. 15, 2012; for CN Pat. App. No. 2009-80107349.2; 7 sheets. |
Chinese Response to Office Action received Jan. 21, 2013; for CN Pat. App. No. 2009-80107349.2; 11 sheets. |
Letter from NTD Patent & Trademark Agency Limited; dated Jun. 15. 2013; for CN Pat. App. No. 2009-80107349.2; 2 sheets. |
Chinese Office Action; dated Apr. 24, 2013; for CN Pat. App. No. 2009-80107349.2; 11 sheets. |
Chinese Office Action (English Translation); dated Apr. 24, 2013; for CN Pat. App. No. 2009-80107349.2; 8 sheets. |
Chinese Response to Office Action received Jul. 17, 2013; for CN Pat. App. No. 2009-80107349.2; 8 sheets. |
Japanese Notice of Reasons for Rejection; dated Jun. 14, 2013; for JP Pat. App. No. 2010-549686 2 sheets. |
Number | Date | Country | |
---|---|---|---|
20120014682 A1 | Jan 2012 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 11865118 | Oct 2007 | US |
Child | 13240442 | US |