Patent Grant
9011722
The present disclosure relates to luminescent materials, and more particularly relates to a halogen borate phosphor for white LED. The present disclosure further relates to a preparation method of the halogen borate phosphor.
White LED (Light Emitting Diode) has some advantages such as small power consumption, long usage life, environment protection and so on. With the improvement of the luminous efficiency and lowering of the production costs, the white LED is expected to become a new generation of lighting source following the incandescent, the fluorescent lamps, and the high-strength gas discharge lamp. The replacement of white LED solid-state light sources to traditional vacuum light is a breakthrough technology innovation as the replacement of the transistors to the traditional vacuum tube, which may lead to a revolution of the lighting field.
Nowadays, the most commonly method to implement white LED is to combine blue LED chip and blu-ray effectively stimulated yellow phosphor. YAG type phosphors is the most mature yellow phosphor, which is an yttrium aluminum garnet (Y3Al5O12:Ce) activated by trivalent cerium ions and can be combined with blue LED chip to form the white LED. Although a relative high luminous efficiency may be achieved, white LED with warm white and high color rendering properties is hardly obtained, due to the lack of red in its emission wavelength. Besides, during the preparation of the YAG type phosphor, a high temperature requires, thus increasing the cost and lowing the luminous intensity. However, as for the non-YAG type phosphor, the biggest problem is the low luminous efficiency.
In order to solve the above problems, a halogen borate phosphor with lower cost and higher luminous efficiency is provided, which is represented by the following general formula: Ca2-xBO3Cl1-yFy:xEu2+, with zM0; wherein M0 represents metal nano-particles selected from the group consisting of Ag, Au, Pt, Pd and Cu; 0.001≦x≦0.1, 0≦y≦0.2, 0<z≦0.01, preferably 1×10−4≦z≦1×10−3.
In another aspect of the present invention, a method of preparing the halogen borate phosphor is also provided including the following steps:
Step S1, calcium source compound, boron source compound, chlorine source compound, fluorine source compound, and europium source compound are weighed and dissolved in water according to a composition of a formula of Ca2-xBO3Cl1-yFy:xEu2+, with zM0 to prepare a mixed solution, wherein 0.001≦x≦0.1, 0≦y≦0.2.
Step S2, chelating agent and crosslinking agent are added successively to the mixed solution obtained in the step S2 to prepare a chelate solution.
Step S3, a surface-treated nano-particle sol of M0 is added to the chelate solution prepared in step S2, the system is stirred and heated in a water bath, dried to obtain a precursor, wherein M0 represents metal nano-particles selected from the group consisting of Ag, Au, Pt, Pd and Cu.
Step S4, the precursor obtained in step S3 is pre-sintered, cooled, grinded, and then calcined in a reducing atmosphere, cooled, grinded again to obtain the halogen borate phosphor represented by the following general formula: Ca2-xBO3Cl1-yFy:xEu2+, with zM0.
In step S1 of the method, the calcium source compound is calcium nitrate, calcium chloride, or calcium fluoride; the boron source compound is boric acid or tributyl borate; the chlorine source compound is calcium chloride or ammonium chloride; the fluorine source compound is calcium fluoride or ammonium fluoride; the europium source compound is europium nitrate, europium chloride, fluoride, or europium.
In step S2 of the method, the chelating agent is citric acid, and a molar ratio of the chelating agent to the total metal ions (including Ca ion and Eu ion) in the mixed solution is 1:1 to 3:1; the crosslinking agent is polyethylene glycol with a molecular weight of 10,000, and a molar ratio of the crosslinking agent to the total metal ions in the mixed solution is 0.5% to 1%.
In step S3 of the method, the surface-treated nano-particle sol is prepared according to the following steps:
Step S31, an M0 source compound is weighed and dissolved in water to prepare and dilute a solution with a molar concentration of M0 ion of 1×10−4 mol/L to 1×10−2 mol/L; wherein M0 represents metal nano-particles selected from the group consisting of Ag, Au, Pt, Pd and Cu.
Step S32, an additive and a reducing agent solution are added successively to the solution prepared in step S31, stirring and obtaining an M0 nanoparticles sol.
Step S33, a surface treatment agent is added to the M0 nanoparticles sol obtained in step S32, stirring to obtain the surface-treated M0 nanoparticles sol.
In step S3 of the method, the amount of the surface-treated nano-particle sol of M0 is 0 to 0.01 time of the amount of phosphor (calculated according to the z value of the general formula: Ca2-xBO3Cl1-yFy:xEu2+, with zM0). The process of stirring and heating in a water bath includes: stirring and heating in a 70° C. to 90° C. water bath for 2 hours to 6 hours; a temperature of the drying process is 80° C. to 150° C.
In step S4 of the method, the process of pre-sintering includes: pre-sintering at a temperature of 500° C. to 800° C. for 2 hours to 7 hours; the process of calcining comprises: calcining the precursor at a temperature of 800° C. to 1200° C. for 2 hours to 6 hours.
Compare to the prior art, the halogen borate phosphor prepared by the present invention have a strong absorption in the range of 400 to 500 nm, thus it is very suitable for the excitation of a blue LED chip, and it can be applied to white light LED. In addition, since metal nanoparticles are doped in the luminescent material, the luminous intensity of the luminescent material is increased by the surface plasmon resonance generated by the surface of the metal particles. Furthermore, the preparation process of the present invention is easy to operate, low synthesis temperature, low cost, and is advantageous for industrial production, and it can be widely used in the field of preparation of the luminescent material
A halogen borate phosphor represented by the following general formula: Ca2-xBO3Cl1-yFy:xEu2+, with zM0 is provided, wherein M0 represents metal nano-particles selected from the group consisting of Ag, Au, Pt, Pd and Cu; 0.001≦x≦0.1, 0≦y≦0.2, 0<z≦0.01, preferably, 1×10−4≦z≦1×10−3.
A method of preparing the halogen borate phosphor is also provided. Before the preparation of the halogen borate phosphor, a surface-treated nano-particle sol for doping is prepared according to the following steps:
1) An M0 source compound is weighed and dissolved in water to prepare and dilute a solution with a molar concentration of M0 ion of 1×10−4 mol/L to 1×10−2 mol/L; wherein M0 represents metal nano-particles selected from the group consisting of Ag, Au, Pt, Pd and Cu; the M0 source compound is selected from the group consisting of silver nitrate, chloroauric acid, chloroplatinic acid, and palladium chloride.
2) An additive is added to the solution prepared in step 1), and the concentration of the additive in an M0 nanoparticles sol is from 1.5×10−4 g/mL to 2.1×10−3 g/mL; wherein the additive is at least one selected from the group consisting of polyvinylpyrrolidone (PVP), sodium citrate, cetyl trimethyl ammonium bromide, sodium lauryl sulfate, and sodium dodecyl sulfate.
3) A reducing agent is dissolved in water to prepare a reducing agent solution with a molar concentration from 1×10−3 mol/L to 1×10−2 mol/L; wherein the reducing agent in the reducing agent solution is at least one selected from the group consisting of hydrazine, ascorbic acid, and sodium borohydride.
4) The reducing agent solution prepared in step 3) is added to the M0 nanoparticles solution with additive prepared in step 2) according to a molar ratio of the reducing agent and the M0 ion of 1.2:1 to 4.8:1 under a state of the magnetic stirring, and the system is reacted for 10 min to 45 min to obtain an M0 nanoparticles sol.
5) A surface treatment agent, such as polyvinylpyrrolidone (PVP), is added to the M0 nanoparticles sol prepared in step 4); the system is stirred for 3 to 24 hours to obtain the surface-treated M0 nanoparticles sol. The content of the surface treatment agent in the M0 nanoparticles sol is from 0.001 g/mL to 0.1 g/mL.
Referring to
Step S1, calcium source compound, boron source compound, chlorine source compound, fluorine source compound, and europium source compound are weighed and dissolved in water according to a composition of a formula of Ca2-xBO3Cl1-yFy:xEu2+, with zM0 to prepare a mixed solution, wherein 0.001≦x≦0.1, 0≦y≦0.2.
Step S2, chelating agent and crosslinking agent are added successively to the mixed solution obtained in the step S2 to prepare a chelate solution.
Step S3, the surface-treated nano-particle sol of M0 is added to the chelate solution prepared in step S2, the system is stirred and heated in a water bath, dried to obtain a precursor, wherein M0 represents metal nano-particles selected from the group consisting of Ag, Au, Pt, Pd and Cu.
Step S4, the precursor obtained in step S3 is pre-sintered, cooled, grinded, and then calcined in a reducing atmosphere (such as a mixed gas atmosphere consisting of N2 and H2 with a volume ratio of 95:5, or an atmosphere formed by carbon monoxide or hydrogen), cooled, grinded again to obtain the halogen borate phosphor represented by the following general formula: Ca2-xBO3Cl1-yFy:xEu2+, with zM0.
In step S1 of the method, the calcium source compound is calcium nitrate, calcium chloride, or calcium fluoride; the boron source compound is boric acid or tributyl borate; the chlorine source compound is calcium chloride or ammonium chloride; the fluorine source compound is calcium fluoride or ammonium fluoride; the europium source compound is europium nitrate, europium chloride, fluoride, or europium.
In step S2 of the method, the chelating agent is citric acid, and a molar ratio of the chelating agent to the total metal ions (including Ca ion and Eu ion) in the mixed solution is 1:1 to 3:1; the crosslinking agent is polyethylene glycol with a molecular weight of 10,000, and a molar ratio of the crosslinking agent to the total metal ions in the mixed solution is 0.5% to 1%.
In step S3 of the method, the amount of the surface-treated nano-particle sol of M0 is 0 to 0.01 time of the amount of phosphor (calculated according to the z value of the general formula: Ca2-xBO3Cl1-yFy:xEu2+, with zM0). The process of stirring and heating in a water bath includes: stirring and heating in a 70° C. to 90° C. water bath for 2 hours to 6 hours; a temperature of the drying process is 80° C. to 150° C.
In step S4 of the method, the process of pre-sintering includes: pre-sintering at a temperature of 500° C. to 800° C. for 2 hours to 7 hours; the process of calcining comprises: calcining the precursor at a temperature of 800° C. to 1200° C. for 2 hours to 6 hours.
The innovation of the present invention is that: since metal nanoparticles are doped in the luminescent material, the luminous intensity of the luminescent material is increased by the surface plasmon resonance generated by the surface of the metal particles. The surface plasmon (SP) is a type of a wave spreading along the interface between metal and dielectric, and the amplitude exponentially decay as the distance away from the interface increases. When the metal surface structure is changed, the nature, dispersion relation, excitation mode, and coupling effects of surface plasmon polaritons (SPPs) will change significantly. The electromagnetic fields caused by the SPPs, not only can restrain the spread of light waves in the subwavelength structure, but also can generate and manipulate the electromagnetic radiation from the light frequency to the microwave band, thus active manipulation of light propagation is achieved, and to increase the optical density of states of the luminescent materials and enhances spontaneous emission rate. In addition, by using the surface plasmon coupling effect, the internal quantum efficiency of the luminescent material can be greatly improved, thus enhancing the emission intensity of the material.
The preferable embodiment will further be described below with reference to specific examples.
In the following examples, the molecular weight of the polyethylene glycol is 10000.
This example discloses a phosphor represented by the formula of Ca1.999BO3Cl:0.001Eu2+, with 1×10−3Pt.
5.18 mg of chloroplatinic acid (H2PtCl6.6H2O) was weighed and dissolved in 17 mL of deionized water. After the chloroplatinic acid is completely dissolved, 8.0 mg of sodium citrate and 12.0 mg of sodium dodecyl sulfate were weighed and dissolved into the chloroplatinic acid solution under magnetic stirring. 0.38 mg of sodium borohydride was dissolved in 10 mL of deionized water to obtain 10 mL of sodium borohydride aqueous solution with a concentration of 1×10−3 mol/L, meanwhile 10 mL of hydrazine hydrate solution with a concentration of 1×10−2 mol/L was prepared. Under a condition of magnetic stirring, 0.4 mL sodium borohydride solution was added dropwise to the chloroplatinic acid aqueous solution, the mixture was stirred for 5 min, and 2.6 mL of 1×10−2 mol/L hydrazine hydrate solution was then added dropwise to chloroplatinic acid solution, the reaction was continued for 40 min, and 20 mL of Pt nanoparticles sol with a Pt content of 5×10−4 mol/L was obtained. Next, 2.0 g of PVP was added to the Pt nanoparticles sol, magnetic stirred for 12 h to obtain the surface treated Pt nanoparticles.
0.01999 mol of Ca(NO3)2 solution, 0.01 mol of H3BO3, 0.01 mol of NH4Cl, 1×10−5 mol of Eu(NO3)3 were measured and added to the beaker, 50 mL of deionized water was added, stirred to obtain a mixed solution. 4.2 g of citric acid and 1 g of PEG (polyethylene glycol) were added to the mixed solution with stirring. 20 mL of surface treated Pt particles solution was measured and heated in a 70° C. water bath for 6 hours to obtain a sol. The sol was dried at a temperature of 80° C. to obtain a precursor. The precursor was placed in a high temperature furnace and pre-calcined at 500° C. for 7 h, cooled to room temperature, then grinded. Next, it was placed in an 800° C. box-type high temperature furnace or in a tube furnace to calcine for 6 hours, natural cooled, grinded, and a phosphor of Ca1.999BO3Cl:0.001Eu2+, with 1×10−3Pt was obtained.
This example discloses a phosphor represented by the formula of Ca1.99BO3Cl0.95F0.05:0.01Eu2+, with 5×10−4Au.
4.12 mg of gold chloride acid (AuCl3.HCl.4H2O) was weighed and dissolved in 8.4 mL of deionized water. After the gold chloride acid is completely dissolved, 14 mg of sodium citrate and 6 mg of cetyl trimethyl ammonium bromide were weighed and dissolved into the chloroplatinic acid solution under magnetic stirring. 1.9 mg of sodium borohydride and 17.6 g of ascorbic acid were dissolved in 10 mL of deionized water respectively to obtain 10 mL of sodium borohydride aqueous solution with a concentration of 5×10−3 mol/L and 10 mL of ascorbic acid aqueous solution with a concentration of 1×10−2 mol/L. Under a condition of magnetic stirring, 0.04 mL sodium borohydride solution was added dropwise to the gold chloride acid aqueous solution, the mixture was stirred for 5 min, and 1.56 mL of 1×10−2 mol/L ascorbic acid aqueous solution was then added dropwise to gold chloride acid solution, the reaction was continued for 30 min, and 10 mL of Au nanoparticles sol with an Au content of 1×10−3 mol/L was obtained. Next, 6 mL of Au nanoparticles sol was measured, and 0.006 g of PVP was added to the Au nanoparticles sol, magnetic stirred for 8 h to obtain the surface treated Au nanoparticles.
0.0199 mol of Ca(NO3)2 solution, 0.01 mol of H3BO3, 0.0095 mol of NH4Cl, 0.0005 mol of NH4F, 0.0001 mol of EuCl3 were measured and added to the beaker, 50 mL of deionized water was added, stirred to obtain a mixed solution. 12.6 g of citric acid and 1 g of PEG (polyethylene glycol) were added to the mixed solution with stirring. 5 mL of surface treated Au particles solution was measured and heated in a 80° C. water bath for 4 hours to obtain a sol. The sol was dried at a temperature of 120° C. to obtain a precursor. The precursor was placed in a high temperature furnace and pre-calcined at 800° C. for 2 h, cooled to room temperature, then grinded. Next, it was placed in a 1100° C. box-type high temperature furnace or in a tube furnace to calcine for 2 hours, natural cooled, grinded, and a phosphor of Ca1.99BO3Cl0.95F0.05:0.01Eu2+, with 5×10−4Au was obtained.
This example discloses a phosphor represented by the formula of Ca1.98BO3Cl0.98F0.02:0.02Eu2+, with 5×10−4Ag.
3.40 mg of silver nitrate (AgNO3) was weighed and dissolved in 18.4 mL of deionized water. After the silver nitrate is completely dissolved, 22 mg of sodium citrate and 20 mg of PVP were weighed and dissolved into the silver nitrate solution under magnetic stirring. 5.7 mg of sodium borohydride was dissolved in 10 mL of deionized water to obtain 10 mL of sodium borohydride aqueous solution with a concentration of 1.5×10−2 mol/L. Under a condition of magnetic stirring, 1.6 mL of 1.5×10−2 mol/L of sodium borohydride aqueous solution was added to the silver nitrate aqueous solution, the reaction was continued for 10 min, and 20 mL of Ag nanoparticles sol with an Ag content of 1×10−3 mol/L was obtained. Next, 1 g of PVP was added to the Ag nanoparticles sol, magnetic stirred for 6 hours to obtain the surface treated Ag nanoparticles.
0.0148 mol of Ca(NO3)2 solution, 0.01 mol of C12H27BO3(tributyl borate), 0.0049 mol of CaCl2, 0.0001 mol of CaF2, 0.0002 mol of Eu(NO3)3 were measured and added to the beaker, 50 mL of deionized water was added, stirred to obtain a mixed solution. 8.4 g of citric acid and 1 g of PEG (polyethylene glycol) were added to the mixed solution with stirring. 5 mL of surface treated Ag particles solution was measured and heated in an 80° C. water bath for 4 hours to obtain a sol. The sol was dried at a temperature of 100° C. to obtain a precursor. The precursor was placed in a high temperature furnace and pre-calcined at 600° C. for 5 h, cooled to room temperature, then grinded. Next, it was placed in a 900° C. box-type high temperature furnace or in a tube furnace to calcine for 4 hours, natural cooled, grinded, and a phosphor of Ca1.98BO3Cl0.98F0.02:0.02Eu2+, with 5×10−4Ag was obtained.
In order to verify the influence to the luminescent properties by the additional metal, a comparative example, which was similar to the present embodiment but without doping metal, was implemented.
0.0148 mol of Ca(NO3)2 solution, 0.01 mol of C12H27BO3(tributyl borate), 0.0049 mol of CaCl2, 0.0001 mol of CaF2, 0.0002 mol of Eu(NO3)3 were measured and added to the beaker, 50 mL of deionized water was added, stirred to obtain a mixed solution. 8.4 g of citric acid and 1 g of PEG (polyethylene glycol) were added to the mixed solution with stirring. The solution was heated in an 80° C. water bath for 4 hours to obtain a sol. The sol was dried at a temperature of 100° C. to obtain a precursor. The precursor was placed in a high temperature furnace and pre-calcined at 600° C. for 5 h, cooled to room temperature, then grinded. Next, it was placed in a 900° C. box-type high temperature furnace or in a tube furnace to calcine for 4 hours, natural cooled, grinded, and a phosphor of Ca1.98BO3Cl0.98F0.02:0.02Eu2+ was obtained.
This example discloses a phosphor represented by the formula of Ca1.95BO3Cl0.9F0.1:0.05Eu2+, with 1×10−3Ag.
3.40 mg of silver nitrate (AgNO3) was weighed and dissolved in 18.4 mL of deionized water. After the silver nitrate is completely dissolved, 22 mg of sodium citrate and 20 mg of PVP were weighed and dissolved into the silver nitrate solution under magnetic stirring. 5.7 mg of sodium borohydride was dissolved in 10 mL of deionized water to obtain 10 mL of sodium borohydride aqueous solution with a concentration of 1.5×10−2 mol/L. Under a condition of magnetic stirring, 1.6 mL of 1.5×10−2 mol/L of sodium borohydride aqueous solution was added to the silver nitrate aqueous solution, the reaction was continued for 10 min, and 20 mL of Ag nanoparticles sol with an Ag content of 1×10−3 mol/L was obtained. Next, 1 g of PVP was added to the Ag nanoparticles sol, magnetic stirred for 6 hours to obtain the surface treated Ag nanoparticles.
0.0195 mol of Ca(NO3)2 solution, 0.01 mol of C12H27BO3(tributyl borate), 0.009 mol of NH4Cl, 0.001 mol of NH4F, 0.0005 mol of Eu(NO3)3 were measured and added to the beaker, 50 mL of deionized water was added, stirred to obtain a mixed solution. 9.6 g of citric acid and 1.5 g of PEG (polyethylene glycol) were added to the mixed solution with stirring. 10 mL of surface treated Ag particles solution was measured and heated in an 90° C. water bath for 2 hours to obtain a sol. The sol was dried at a temperature of 120° C. to obtain a precursor. The precursor was placed in a high temperature furnace and pre-calcined at 600° C. for 3 h, cooled to room temperature, then grinded. Next, it was placed in a 1200° C. box-type high temperature furnace or in a tube furnace to calcine for 2 hours, natural cooled, grinded, and a phosphor of Ca1.95BO3Cl0.9F0.1:0.05Eu2+, with 1×10−3Ag was obtained.
Although the invention has been described in language specific to structural features and/or methodological acts, it is to be understood that the invention defined in the appended claims is not necessarily limited to the specific features or acts described. Rather, the specific features and acts are disclosed as sample forms of implementing the claimed invention.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/CN2010/079746 | 12/14/2010 | WO | 00 | 5/14/2013 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2012/079218 | 6/21/2012 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20080283857 | Chen et al. | Nov 2008 | A1 |
| Entry |
|---|
| Xiao et al. “Ca2BO3Cl:Ce3+,Eu2+: A potential tunable yellow-white-blue-emitting phosphors for white light-emitting diodes”, 2009, Physica B, 404, pp. 3743-3747. |
| Number | Date | Country | |
|---|---|---|---|
| 20130240785 A1 | Sep 2013 | US |
