1. Field of Invention
The present invention generally relates to a kind of crimping tool for pipe coupling, and more particularly, relates to a kind of universal crimping tool equipped with interchanged and interactive jaws for tightening resilient rings on to the pipe ends with a leak-proof manner and comparatively enhanced power.
2. Description of Related Arts
PEX and PAP pipes are widely applied to supply water, oil and gas, the diameters of the pipes generally are produced with elongated shape and categorized into standard sizes, such as ⅜-inch, ½-inch, ⅝-inch, ¾-inch and 1-inch. In most cases, a plurality of pipes would be coupled to form a variety of manifolds. Therefore, the pipes have to be cut into different sectional parts and then assembled together by metal insert fittings. Presently, metal insert fittings and tee fittings are most common parts in the market. A regular procedure for coupling PEX or PAP pipes is respectively inserting the ends of the pipe into corresponding openings of the pipe fittings for assembling the manifold or extended pipe. The immediate following step is providing a couple of resilient rings onto the coupling portion of the pipe fittings and rigidly crimping such resilient rings so as to deform such resilient rings for securing the coupling portion of the pipe fittings.
A conventional crimping tool generally comprises a pair of heads, a pair of crimping jaws provided onto the heads respectively, and a pair of handles for folding the jaws. There are circular though holes formed on the protruding portion of the crimping jaws respectively so as to accommodate to a screw for fastening the jaws to the heads. Unfortunately, a big hassle for users is that different pipe coupling process would require varied crimping jaws. That is, crimping jaws would be replaced from time to time in practices. When replacing a crimping jaw, the user would not remove the crimping jaws until he had completely loosened up the screw and taken it out from the circular though-hole. Moreover, there is no adjusting unit provided with a conventional crimping tool. Meanwhile, the handles and heads are connected together by screws, and the heads interconnected with each other also by screw or pin. During the operating process, such screws or pins would more or less squeeze the screw holes under a repetitiously applied external force, which leads to an extra space left between the screws and the screw holes. As a consequence, the crimping jaws would not be easily and fittingly attached onto the heads for tightening up the sealing rings. As a result, the pipe ends would not be received within the pipe joints in a leak-proof manner. In addition, there are always no cooperative tooth provided on both of the crimping jaws, such that it can not make sure that the crimping jaws evenly exert force on the sealing rings, that is, the sealing rings can not be evenly transformed, especially the portions clung to the combine position of the two crimping jaws always produce protruding portions. As a result, the sealing rings can not tightly couple the pipes in a leak-proof manner.
On the other hand, the length of the folding handles is not designed with an adjustable length. It is imaginable that a user will be harsh condition to crimp a pipe having a larger diameter. The crimping tool is prone to be damaged if the folding handles are short. In addition, since there is no protective sleeves sleeved onto the folding handles, handling such crimping tools would be painful to user's hands.
Accordingly, in order to overcome the above drawbacks of conventional crimping tools, it is highly encouraged to develop a kind of multi-functional crimping tool equipped with replaceable crimping jaws and adjustable folding handles
A main object of the present invention is to provide a multi-functional crimping tool, wherein the interchangeable crimping jaws are conveniently removed from the heads of the crimping tool for facilitating the operation efficiency.
Another object of the present invention is to provide a multi-functional crimping tool comprising adjustable handles adapted for adjusting the length of the handles as required, such that the crimping tool can be energy efficient.
Another object of the present invention is to provide a multi-functional crimping tool comprising an adjusting unit provided for compensating the worn error between screws and screw holes after a period of use.
Another object of the present invention is to provide a multi-functional crimping tool comprising a pair of adjustable sleeves sheathed onto the upper arms for easy maneuverability.
Accordingly, in order to accomplish the above objects, the present invention provides a multi-functional crimping tool for connecting pipe joints with pipes, comprising:
a crimping head, which comprises a pair of crimping head, namely a first crimping head and a second crimping head, hinged together, wherein each of the crimping head has a crimping head body, inwardly curved to form a semi-circular cavity, at least a capped screw rotatably mounted onto a top side of the crimping head body at a position symmetrical with respect to other crimping head, and shifted from a fastening position and a releasing position;
a pair of crimping jaws respectively received within the semi-circular cavity and operatively clipped onto the crimping heads, wherein in the fastening position, the capped screw is screwed down to secure the crimping jaws attach onto the crimping heads, and in the releasing position, the capped screw is loosened up allowing the crimping jaws transversely pulled off the crimping head; and
a pair of crimping handles respectively and pivotally connected with the crimping head, and folded towards and away with each other so as to facilitate the two crimping head moved towards with each to combine the two semi-circular cavity into a circular shaped cavity for accommodating the pipe, or moved away with each other for allowing the crimping jaws detachably attached onto the crimping heads respectively.
These and other objectives, features, and advantages of the present invention will become apparent from the following detailed description, the accompanying drawings, and the appended claims.
Referring to
The multi-functional crimping tool has an upper portion 1, wherein the upper portion I comprises a pair of crimping heads 12, 13, namely a first crimping head 12 and a second crimping head 13, hinged with each other. Furthermore, each of the crimping heads 12, 13 has a head body, inwardly curved to form a semi-circular cavity 15, 16, and at least a capped screw 114 rotatably mounted onto a top side of the head body at a position symmetrical with respect to other crimping head, and shifted from a fastening position and a releasing position.
The multi-functional crimping tool further comprises a pair of crimping jaws 10, 11 respectively received within the semi-circular cavity 15, 16 and operatively clipped onto the crimping heads 12 and 13, wherein in the fastening position, the capped screw 114 is screwed down to secure the crimping jaws 10 and 11 attach onto the crimping heads 12□13, and in the releasing position, the capped screw 114 is loosened up allowing the crimping jaws 10, 11 transversely pulled off the crimping head 12, 13.
As shown is
Referring to
In other words, the multi-functional crimping tool of the present invention has an upper portion I consisted of a first crimping head 12 and a second crimping head 13 pivotally connected together thereto. And a pair of crimping jaws 10, 11 is respectively and replaceably attached onto the first crimping head 12 and the second crimping head 13 for a movement toward and away from each other.
The multi-functional crimping tool further comprises a pair of crimping handles 3, 4 pivotally connected with the crimping heads 12, 13 respectively, wherein the crimping handles 3, 4 respectively comprises an elongated upper arm 31, 41 pivotally connected with the crimping heads 12, 13 respectively, i.e. the first head 12 and the second head 13.A length adjusting arrangement 61 slidably engaged with the elongated arm 31, 41 respectively for adjusting a length of the crimping handle 3, 4.
Meanwhile, the multi-functional crimping tool further comprises an adjusting unit 2 operatively connected to one of the crimping handle 3, 4 for compensating a worn-error between the screws and the screw holes, wherein the adjusting unit 2 comprises a locating block 21 disposed within one of the crimping handles 3, 4, and an adjusting block 22 pivotally connected to both crimping handles 3, 4.
Referring to
According to the preferred embodiment of the present invention, the upper flanges of the crimping jaws 10, 11 further has a positioning notch 101 defined thereon for inserting the screws 114. Each of the positioning notches 101 is defined with a T-shaped cross section, wherein the upper portion of the positioning notches 101 is functioned as a recessed terrace 102 for perching a screw cap. Accordingly, the upper recessed terrace 102 is interactive for matching the common screw nut-cap. That is, whenever the semi-circular shaped crimping jaws 10, 11, each of which having an upper flange and a lower flange, is clipped onto the crimping head 12, 13, the upper flange of the crimping jaws 10, 11, would be biasing onto the top surface of the crimping head 12, 13. The preformed notch 101 would leave a T-shaped channel on the crimping jaws 10, 11 for penetrating a capped screw 114 into the crimping heads 12, 13. Due to the fact that the recessed terrace 102 is hex-shaped, the screw 114 will be blocked from transversely slipped out from positioning notch 101.
In other words, the capped screw 114 is permanently provided onto the crimping head 12, 13, and the crimping jaws 10,11 of the present invention is provided with a positioning notch 101 for clicking onto the capped screw 114. In the fastening position, the screw cap of the screw 114 is screwed down perching onto the recessed terrace 102, it is impossible to pull off the crimping jaws 10, 11. Otherwise, the crimping jaws 10, 11 are capable of transversely slipped out from the crimping head 12, 13.
Compared with conventional design, the structure of the present invention would save the attaching/detaching time of the crimping jaws 10, 11. In the present invention, the user is no more required to completely remove the screw 114 from the crimping heads 12, 13. Instead, he or she can merely loosen up the screw 114 a little bit enabling the screw cap of the screw 114 disengaged with the recess terrace 102 first, and then transversely pull the crimping jaws 10, 11 from the crimping head body for necessary replacement. Meanwhile, the capped screw 114 is still attached onto the crimping head 12, 13. Accordingly, whenever a user is willing to attach a new crimping jaws, he or she just needs to align the notch 101 of the crimping jaws 10, 11 with the screw 114 first, and then push the crimping jaws 10, 11 to completely clip onto the crimping head 12, 13, and finally tighten up the screw 114 until the screw cap well received within the recess terrace 102.
In addition, there is a plurality of engaging teeth 103 provided on both of the crimping jaws 10, 11, wherein the engaging teeth 103 can be defined as a notch spacedly and evenly formed along the front protruded portions of the crimping jaws 10, 11. The engaging teeth 103 provided on the crimpling jaws 10, 11 are evenly staggered, that is, one engaging tooth is tightly engaged with a notch. Depending on such engaging tooth 103, the crimping jaws 10, 11 can be tightly engaged with each other in a biting manner. Therefore, the crimping jaws 10, 11 can evenly exert force on the sealing ring to couple the pipes in a leak-proof manner. Moreover, because the sealing rings are evenly transformed, it makes the pipe couplings look good.
It is noted that a pair of holes 115 are respectively provided on the top surface of the crimping head 12, 13 for receiving the capped screws 114. Also, the size of the recessed terrace 102 of the notch 101 is slightly larger than the dimension of the screw cap of the screw 114, such that the screw caps of the screws 114 can tightly press onto the recessed terrace 102.
In addition, each of the first and second crimping head 12, 13 respectively has a screw hole 116 on the lower portion thereof for pivotally coupling the crimping handles 3, 4.
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In order to fasten the adjusting button 610 to the upper arms 31, 41, the guiding channel 317 should be slightly larger than the diameter of the adjusting button 610, such that the adjusting button 610 can be inserted into the guiding channel 317. While the positioning slots 318 should be slightly larger than the size of the positioning valve 6101 adjusting button 320 in such manner the positioning valve 6101 could be smoothly slide into the positioning slots 318.
Referring to
Accordingly, the installation of the adjusting arrangement 61 generally comprises several steps. Firstly, the lower sleeves 32, 42 are inserted into the protection sleeves 33, 43 respectively, wherein the protruding snob 319 having a through hole therein matched with the corresponding opening formed on the protection sleeves 33, 43. Secondly, the adjusting buttons 610 equipped with the resilient means 710 are mounted onto the lower sleeves 32, 42 respectively through the protruding snob 319. Preferably, the resilient means is embodied as a coil spring, wherein one end of the resilient element 710 is against the protruding snob 319, and the other end of the resilient element 710 is against the inner wall of the push end 6102 of the adjusting button 6101. Thirdly, the stem of the adjusting button 610 is slidably inserted into the guiding channel 317. In addition, the positioning valve 6101 of the adjusting button 610 will automatically slides into the positioning slot 318 depending on the force exerted by the resilient means 710. When the crimping tool is adapted for dealing with certain pipe couplings with varied diameter, the user is able to extend out the crimping handle 3, 4 or draw back the crimping handles 3, 4 to achieve an optimized force torque.
Referring to
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According to the following steps, the user can adjust the length of the adjustable handles 3, 4. Firstly, press the adjusting button 610 until the positioning valve 6101 of the adjusting button 610 disengaged from the positioning slot 318; Secondly, longitudinally shift the protection sleeves 33, 43 with respect to the upper arms 31, 41 until a desired length of the adjustable handles 3, 4 is achieved.
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Moreover, there is at least one small recess 1110 painted with different color for identifying the specification of different crimping jaws disposed on the crimpling jaws 10, 11. The color of the small recess 1110 can be several types, such as red, blue, different color stands for different specification, such that the user can easily recognize the specification of crimping jaws.
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One skilled in the art will understand that the embodiment of the present invention as shown in the drawings and described above is exemplary only and not intended to be limiting.
It will thus be seen that the objects of the present invention have been fully and effectively accomplished. It embodiments have been shown and described for the purposes of illustrating the functional and structural principles of the present invention and is subject to change without departure from such principles. Therefore, this invention includes all modifications encompassed within the spirit and scope of the following claims.