The invention relates to a hand-guided power tool with a guide bar, wherein the guide bar comprises a guide groove in which a chain is guided, wherein the guide bar at one end comprises a deflection area for deflection of the chain and at the other end comprises a clamping area for fixation on a housing of the power tool. The guide bar comprises a first side element and a second side element that delimit together a main fluid channel at least partially, wherein the main fluid channel comprises a main fluid inlet arranged on the first side element in the clamping area and wherein the main fluid channel further comprises at least a main fluid outlet that opens in the deflection area and comprises at least a second main fluid outlet that opens at a first longitudinal side of the guide bar into the guide groove.
The invention further relates to a guide bar for a hand-guided power tool wherein the guide bar comprises a guide groove in which a chain is guided, wherein the guide bar at one end comprises a deflection area for deflection of the chain and at the other end comprises a clamping area for fixation on a housing of the power tool. The guide bar comprises a first side element and a second side element that delimit a main fluid channel at least partially, wherein the main fluid channel comprises a main fluid inlet arranged on the first side element in the clamping area and wherein the main fluid channel further comprises at least a main fluid outlet that opens in the deflection area and comprises at least a second main fluid outlet that opens at a first longitudinal side of the guide bar into the guide groove.
Particularly when cutting mineral or metallic materials with a hand-guided power tool comprising a chain, in particular a concrete cutter, the abrasive sludge that is produced during cutting causes increased wear on the joints of the chain which leads to elongation of the chain. In order to reduce wear, the power tools of the aforementioned kind are usually designed such that in operation water is used for flushing the area of the joints of the chain. For this purpose, a water channel is provided in the guide bar that guides water to the longitudinal side of the guide bar into the area of the guide groove and to the deflection area. From this point, the water flushes the joints of the chain.
US 2012/0176806 A1 discloses a guide bar comprising a main water channel for a concrete cutter. The guide bar is comprised of two side plates and an intermediate element that delimit the main water channel. The main water channel has water outlets in the area of the deflecting sprocket and at the guide groove.
It has been found that comparatively great quantities of water are required for an optimal flushing action of the saw chain.
It is an object of the present invention to provide a hand-guided power tool of the aforementioned kind that exhibits minimal fluid consumption and minimal wear of the chain.
In accordance with the present invention, this is achieved in that the side elements delimit an auxiliary fluid channel at least partially, wherein the fluid quantity that is flowing through the main fluid channel in operation is greater than the fluid quantity flowing through the auxiliary fluid channel and in that the auxiliary fluid channel comprises at least a first auxiliary fluid outlet that is opening within the deflection area and at least a second auxiliary fluid outlet which is opening at a second longitudinal side of the guide bar into the guide groove.
Moreover, it is an object of the present invention to provide a guide bar for a hand-guided power tool of the aforementioned kind that enables minimal fluid consumption and minimal wear of the chain.
In accordance with the present invention this is achieved in that the side elements delimit an auxiliary fluid channel at least partially, in that the auxiliary fluid channel comprises at least a first auxiliary fluid outlet that is opening within the deflection area and at least a second auxiliary fluid outlet which is opening at a second longitudinal side of the guide bar into the guide groove.
For the power tool it is provided that the side elements delimit a main fluid channel and an auxiliary fluid channel at least partially, wherein the auxiliary fluid channel comprises at least a first auxiliary fluid outlet that is opening in the deflection area and at least a second auxiliary fluid outlet that is opening at the second longitudinal side of the guide bar into the guide groove. By using at least two channels, i.e., the main fluid channel and the auxiliary fluid channel, the fluid that is provided for flushing the chain, in particular water, can be introduced in a simple and targeted way to the desired location. An unnecessary escape of fluid at locations that are not significantly contributing to the flushing action of the chain can be prevented. In this context, the main fluid channel and the auxiliary fluid channel are advantageously designed and connected with a fluid supply such that in operation more fluid flows through the main fluid channel than through the auxiliary fluid channel. Accordingly, in a simple way different fluid quantities can be supplied to different areas of the guide bar.
The power tool may be a motor chainsaw and the chain a saw chain. The saw chain comprises cutting teeth for processing a workpiece by material removal, wherein the workpiece is advantageously made of wood. The fluid which is conveyed through the fluid channels to the saw chain is in particular oil.
The power tool is particularly advantageously a concrete cutter and the chain serves for cutting mineral and/or metallic materials. The chain comprises in this context cutting elements that remove material from the workpiece by a grinding action. The cutting elements are advantageously grinding elements that comprise diamond particles.
Advantageously, the auxiliary fluid channel is fluidically connected with the main fluid channel such that in operation a portion of the fluid flowing in the main fluid channel flows from the main fluid channel into the auxiliary fluid channel. Accordingly, the auxiliary fluid channel can be supplied by means of the main fluid channel with fluid without a separate supply being required for the auxiliary fluid channel.
Expediently, in operation more than half of the fluid volume stream that is entering the main fluid channel flows to the main fluid outlets and less than half of the fluid volume stream entering the main fluid channel flows via the auxiliary fluid channel to the auxiliary fluid outlets. Preferably, in operation more than 60%, in particular more than 70%, advantageously approximately 80%, of the fluid volume stream entering the main fluid channel flows to the main fluid outlets and less than 40%, in particular less than 30%, in particular approximately 20%, of the fluid volume stream entering the main fluid channel flows via the auxiliary fluid channel to the auxiliary fluid outlets. In this way, most of the fluid or water exits through the main fluid outlets so that the chain is flushed in a targeted way at the main fluid outlets. At the same time, the chain is flushed with the smaller portion of the fluid or water in the area of the auxiliary fluid outlets. In this area, the chain is less strongly stressed and/or less strongly soiled so that the smaller fluid quantity is sufficient.
Preferably, in a longitudinal section of the guide bar a separating stay is extending directly between the main fluid channel and the auxiliary fluid channel. The separating stay separates the main fluid channel and the auxiliary fluid channel from each other and enables excellent guiding of the fluid, in particular with little pressure loss, within the respective fluid channels. Accordingly, the fluid is guided in a simple and reliable way to all provided fluid outlets. The separating stay forms a barrier extending transversely to the plane of extension of the guide bar between main fluid channel and auxiliary fluid channel. Accordingly, the two channels in the longitudinal section can extend across the entire width of the guide bar between the side elements. In this context, the longitudinal section is a section of the guide bar which is extending in the longitudinal direction and is delimited by two planes that are perpendicular to the longitudinal direction.
Expediently, in this longitudinal section of the guide bar a section of the main fluid channel extends, relative to a center plane, substantially mirror-symmetrical to a section of the auxiliary fluid channel, wherein the center plane contains a longitudinal center axis of the guide bar and is extending perpendicular to the plane of extension of the guide bar. Due to the mirror-symmetrical design, a simple configuration results. The different fluid quantities which flow in operation through the main fluid channel and the auxiliary fluid channel, respectively, are caused by the indirect supply to the auxiliary fluid channel from the main fluid channel and by means of throttling of the connection of the channels. A differing geometry of the channels is not provided. When reversing or turning over the guide bar, the main fluid channel and the auxiliary fluid channel are switched. Since the main fluid channel is connected with the housing-associated water outlet and the auxiliary fluid channel is connected by means of a throttle locations with the main fluid channel, for any position of the guide bar the desired fluid quantities within the main fluid channel and the auxiliary fluid channel will result.
Expediently, the first side element is contacting at least in sections thereof the second side element; the two side elements delimit the main fluid channel and the auxiliary fluid channel. In this way, the manufacture of the guide bar with formation of the fluid channels is simple and, at the same time, the guide bar is mechanically stable. In particular, the side elements are completely in contact with each other. In this way, the guide bar can be formed by only two side elements. However, it can also be advantageous that between the side elements an intermediate element is arranged and that the main fluid channel and the auxiliary fluid channel each are delimited at least partially by the intermediate element. In this way, the manufacture of the guide bar is particularly simple. In particular, the side elements and the intermediate element each can be designed as plates. The fluid channels can be, for example, stamped out of the plates. In this context, it is particular advantageous to provide only in the intermediate element stamped-out portions for the fluid channels. In the side elements there is advantageously only a stamped-out portion for connecting the fluid channel with the housing-associated water connector. The side elements and the intermediate element are, for example, connected by spot welding with each other.
Preferably, the intermediate element comprises at least a first penetration whose longitudinal sides delimit the main fluid channel and at least a second penetration was longitudinal sides delimit the auxiliary fluid channel. Penetrations in the intermediate element can be produced easily, for example, by stamping. A penetration can be produced with almost any contour so that the fluid channels can be optimally shaped in regard to fluid mechanics.
Expediently, the main fluid inlet and the second main fluid outlet are arranged on different sides relative to a center plane of the guide bar wherein the center plane contains a longitudinal center axis of the guide bar and is extending perpendicular to the plane of extension of the guide bar. Expediently, the main fluid inlet is arranged above the center plane the power tool is in its usual rest position. Accordingly, the guide bar can be clamped on the housing in a constructively simple way and, at the same time, the main fluid inlet can be supplied in a constructively simple way with fluid or water.
Advantageously, the chain is arranged so as to be circulating about the guide bar wherein in operation a first race or strand of the chain is running toward the deflection area and a second race or strand of the chain is running away from the deflection area and wherein the second main fluid outlet is arranged on the same side relative to the center plane as the second race/strand of the chain. The second race or strand of the chain usually performs the cut. The main portion of the fluid is therefore exiting below the center plane and is thus supplied to that part of the chain that must be flushed particularly well. By means of the main fluid outlet which is opening at the deflection area, a sufficient flushing at the deflection area is ensured at the same time.
Preferably, the auxiliary fluid channel comprises an auxiliary fluid inlet arranged within the clamping area and the auxiliary fluid inlet and the main fluid inlet are positioned at different sides relative to the center plane. The auxiliary fluid inlet in this context is advantageously not connected in operation with a water supply so that no fluid is supplied to the auxiliary fluid inlet. The auxiliary fluid channel is advantageously exclusively supplied by means of the main fluid channel with fluid. Expediently, the second auxiliary fluid outlet and the second main fluid outlet are arranged on different sides relative to the center plane. In particular, the inlets and outlets are symmetrically arranged relative to the center plane.
Expediently, the main fluid channel and the auxiliary fluid channel cross each other at a first crossing location wherein at the first crossing location the main fluid channel extends so as to be separated from the auxiliary fluid channel. Expediently, the main fluid channel and the auxiliary fluid channel cross each other at a second crossing location wherein at the second crossing location the main fluid channel extends so as to be separated from the auxiliary fluid channel. In this way, the inlets and outlets of the fluid channels can be arranged at different sides relative to the center plane, respectively, so that the guide bar can be filled optimally with fluid or water and the chain is supplied optimally with fluid or water at the same time.
Advantageously, the guide bar is designed to be reversible. Accordingly, the guide bar can be mounted easily because the operator must not pay attention to the position of the guide bar when installing it.
In connection with a guide bar for a hand-guided power tool it is provided that the side elements delimit at least partially an auxiliary fluid channel wherein the auxiliary fluid channel comprises at least a first auxiliary fluid outlet which opens in the deflection area and at least a second auxiliary fluid outlet which opens at a second longitudinal side of the guide bar into the guide groove. By using at least two channels, i.e., the main fluid channel and the auxiliary fluid channel, the fluid which is provided for flushing the chain, in particular water, can be guided in a simple and targeted way to the desired location on the chain. An unnecessary exit flow of water at locations that are not contributing significantly to the flushing action of the chain can be prevented substantially.
On the housing 2, rear grip 9 as well as a handle 10 are secured. The rear grip 9 is arranged on the housing side which is facing away from the exhaust gas muffler 8 and the housing front side 11. The handle 10 spans the housing 2 at a spacing. In the area between the handle 10 and the guide bar 4 a hand guard 12 is arranged which is fixedly connected to the housing 2.
In operation, the chain 5 is flushed with a fluid, in the embodiment with water. For this purpose, a water conduit 13 is provided which is to be connected by a water connector 14 with a device for water supply. The water connector 14 is arranged at the rearward area of the rear grip 9. The water conduit 13 extends to a water outlet which is not visible in the Figures. The water outlet is arranged at the housing 2 underneath the sprocket cover 7 and is covered by the sprocket cover 7 and by the guide bar 4. A main fluid inlet 15 of the guide bar 4, illustrated in
The guide bar 4 comprises a first side element 23 and a second side element 24. An intermediate element 25 is arranged between the side elements 23, 24. As shown in
The main fluid inlet 15 is arranged to the rear relative to the plane of illustration of
In the embodiment, the main fluid channel 26 and the auxiliary fluid channel 27 are embodied to be approximately symmetrical, in particular approximately mirror-symmetrical, relative to a center plane 37. The center plane 37 contains a longitudinal center axis 38 of the guide bar 4 and is perpendicular to the plane of extension (defined by height and length) of the guide bar 4. In
The main fluid channel 26 extends downstream of the main fluid inlet 15 first in a curved shape, in particular approximately in an S-shape, wherein the fluid in this section of the main fluid channel 26 changes several times its main flow direction, in the embodiment at least twice. The curved extension of the main fluid channel 26 extends approximately from the main fluid inlet 15 to the location where the main fluid channel 26 intersects the center plane 37. In a longitudinal section 39 of the guide bar 4 the main fluid channel 26 comprises a conveying channel 43 and several branch channels 44. The conveying channel 43 extends approximately parallel to the center plane 37. In order for the second main fluid outlets 34 to be supplied with fluid, the branch channels 44 are branching off the conveying channel 43. The branch channels 44 end at the main fluid outlets 34. The branch channels 44 extend at a slant relative to the longitudinal center axis 38 in the direction toward the deflection area 20 so that a channel extension having approximately a herringbone pattern results. The flow cross-section of each branch channel 44 tapers in the flow direction. Downstream of the longitudinal section 39 the spacing between the main fluid channel 26 and the center plane 37 increases and remains subsequently approximately constant. Farther downstream, the flow cross-section of the main fluid channel 26 tapers. Finally, the main fluid channel 26 opens into the first main fluid outlet 33.
The auxiliary fluid channel 27 is substantially symmetrical to the main fluid channel 26 so that the explanations provided supra in regard to the main fluid channel 26 apply likewise to the auxiliary fluid channel 27. The auxiliary fluid channel 27 also has a conveying channel 43 and branch channels 44.
In the longitudinal section 39 of the guide bar 4, a separating stay 40 is extending between the main fluid channel 26 and the auxiliary fluid channel 27. The separating stay 40 is formed within the intermediate element 25. Both side elements 23, 24 are contacting at least partially the separating stay 40. In the longitudinal section 39 the conveying channel 43 of the main fluid channel 26 and the conveying channel 43 of the auxiliary fluid channel 27 extend parallel to each other. The height a of the separating stay 40 which is illustrated in
The main fluid channel 26 is fluidically connected with the auxiliary fluid channel 27 in such a way that in operation a portion of the fluid which is flowing within the main fluid channel 26 flows from the main fluid channel 26 into the auxiliary fluid channel 27. Water transfer takes place in particular in the area upstream of the separating stay 40, i.e., upstream of the longitudinal section 39. However, water can flow across also in the area of the separating stay 40 and in the area downstream of the separating stay 40. In order for the water to flow across, it is provided constructively in the embodiment that the side elements 23, 24 and the intermediate element 25 are not contacting each other seal-tightly. Constructively, this is realized, for example, by spot welding of the elements 23, 24, 25 wherein the fluidic communication is formed as a result of the leaks between the side elements 23, 24 which are not seal-tightly connected with the intermediate element 25. The leaks are provided in the embodiment at the locations where the main fluid channel 26 and the auxiliary fluid channel 27 are extended up to the same side element 23, 24. In operation, water is supplied only to the main fluid channel 26 by means of the main fluid inlet 15. The auxiliary fluid channel 27 is not connected with a housing-associated water supply. By means of the fluidic connection of the two channels 26, 27, water can pass from the main fluid channel 26 into the auxiliary fluid channel 27 and from there can exit via the auxiliary fluid outlets 35, 36. In the embodiment, in operation more than half of the fluid volume stream entering the main fluid channel 26 flows to the main fluid outlets 33, 34 and less than half of the fluid volume stream entering the main fluid channel 26 flows through the auxiliary fluid channel 27 to the auxiliary fluid outlets 35, 36. Preferably, in operation more than 60%, in particular more than 70%, advantageously approximately 80%, of the fluid volume stream entering the main fluid channel flows to the main fluid outlets and less than 40%, in particular less than 30%, in particular approximately 20%, of the fluid volume stream entering the main fluid channel flows through the auxiliary fluid channel to the auxiliary fluid outlets.
As a result of the fluid channels 26, 27 being substantially symmetrically embodied relative to the center plane 37, the auxiliary fluid outlets 35, 36 and the main fluid outlets 33, 34 are arranged on different sides relative to the center plane 37 and the main fluid inlet 15 and the auxiliary fluid inlet 28 are arranged on different sides relative to the center plane 37. As a result of the arrangement of the inlets 15, 28 and the outlets 33, 34, 35, 36 on different sides relative to the center plane 37, the main fluid channel 26 and the auxiliary fluid channel 27 are crossing each other at a first crossing location 41. In the embodiment, the first crossing location 41 is provided in an area between the clamping area 22 and the longitudinal section 39. At the first crossing location 41, the channels 26, 27 are extending separate from each other as can be seen in particular in
In the embodiment according to
As shown in
The lateral connecting members 503 each support cutting segments 511. Each cutting segment 511 is fixedly connected with two connecting members 503 which in the running direction 45 are positioned laterally adjacent to each other so that the cutting segments 511 project away from the chain 5 across the entire chain width and also extend partially across the central connecting members 501 and 502.
In all embodiments, the same reference characters correspond to same components. In case of substantially identical components, in the embodiment according to
The specification incorporates by reference the entire disclosure of German priority document 10 2015 002 719.0 having a filing date of Mar. 4. 2015.
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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10 2015 002 719.0 | Mar 2015 | DE | national |