Hand held apparatus for fracturing risers from castings

Information

  • Patent Grant
  • 6364032
  • Patent Number
    6,364,032
  • Date Filed
    Tuesday, March 7, 2000
    25 years ago
  • Date Issued
    Tuesday, April 2, 2002
    23 years ago
Abstract
A hand held-type apparatus for fracturing a gate or riser from a casting subsequent to a foundry pouring process. The apparatus operates off of a driven piston assembly, which upon a stroke of such causes a hammer end of the piston assembly to extend from the apparatus and contact the casting, thereby causing the fracturing of the gate or riser from the casting. The apparatus also includes an assembly for decelerating the driven piston assembly upon a stroke of such, as well as an apparatus for isolating the linear motion of the apparatus from the operator thereof.
Description




FIELD OF THE INVENTION




The present invention relates to equipment used in the foundry industry, and more particularly to the specific equipment used to fracture a riser or flashing from a casting subsequent to the foundry pouring process. Even more particularly, the present invention relates to a hand held single stroke foundry impactor for fracturing a riser from cast products. With even greater particularity, the present invention relates to a hand held foundry impactor having an apparatus for decelerating and absorbing the excess kinetic energy of the impacting rod and piston assembly within the impactor upon a miss or partial miss of the target riser or flashing. Further yet, the present invention relates to a hand held foundry impactor having an apparatus for absorbing the linear kinetic energy of the impactor such that a single operator is able to efficiently and safely operate the impactor without being subjected to the forces generated by the impacting of a cast product by the impactor.




BACKGROUND OF THE INVENTION




The foundry industry has long been accustomed to the processes associated with the removal of excess cast material from cast products. In the typical foundry operation, the pouring of molten cast into molds inevitably leaves an excess portion of cast material extending from the cast product subsequent to the cooling of the molten material. This excess portion, often termed a neck or riser, is formed as a result of molten cast remaining in the pour hole of the mold during the pouring and cooling process. Once the exterior mold is removed from the cast product, the cast material previously remaining in the mold pour hole becomes riser extending from the cast product. This riser must be removed from the casting in order to yield a finished cast product.




Currently, the foundry industry generally relies upon extremely dated, crude, and inefficient technology to remove the excess cast material formed when molten cast is poured into a mold. According to industry custom and practice, foundry operations typically utilize a process following the pouring of a cast product which essentially comprises the steps of removing the entire cast product from the surrounding mold and manually impacting the unwanted excess cast material until fracturing occurs, such that the excess cast material is able to be removed. This manual impacting operation is commonly performed by a worker with crude manual labor implements such as a heavy mallet or sledge hammer. Using these human operated heavy mallets and sledges to impact casting riser often results in near or complete misses of the riser and the subsequent damaging of the casting itself. Additionally, attempting to fracture a riser from a casting with a sledge or mallet will often require many blows at a high level of risk to both the worker and the integrity of the casting.




A minority of foundry operations employ manually operated explosive powder driven hammers to fracture a riser from the casting. Although technologically more advanced than mallets and sledge hammers, these explosive powder driven hammers are subject to many of the same problems and limitations associated with the manual sledge and mallet operations. Manually operated explosive powder driven hammers are known to damage the main body of the cast products upon a near or complete miss of the riser intended to be fractured, as the intended fracturing force is then absorbed by the body of the casting causing damage. The explosive powder driven hammers are additionally subject to a limitation and disadvantage in that they are unable to control the level of force generated for each individual impacting, and often impact with excessive force causing damage to the body of the casting. The impacting force delivered by an explosive powder driven hammer is predetermined by the size of the explosive powder casing inserted within the hammer prior to impacting, which is a standard shell casing size and not variable. Explosive powder impacting hammers are additionally cumbersome, inconvenient, and unreliable for foundry use. Manual operation of an explosive powder impactor requires the exchange of a new explosive powder shell after every attempted impact or firing. Explosive powder impacts also require frequent maintenance tear-downs due to the extreme pressures and stresses upon the impactor components. In addition to the above-mentioned methods of fracturing, there are also additional uses of both hydraulic wedges and cutting torches in the industry to remove riser. The use of torches and wedges, although probably predominate in the industry, is nonetheless a very time consuming and inefficient method or process for removing a riser from a cast product. Therefore, there is a well-found need in the foundry industry for an apparatus capable of accurately and efficiently fracturing excess cast material from castings using only a single operator.




SUMMARY OF THE INVENTION




As a result of the aforementioned need in the foundry industry, it is the object of the present invention to provide a hand held foundry impactor capable of accurately, safely, and efficiently fracturing a riser or excess cast material from a casting. It is a further object of the present invention to provide a hand held single stroke foundry impactor capable of being efficiently and safely operated by a single operator. It is yet a further object of the present invention to provide a hand held single stroke foundry impactor having an apparatus for absorbing the residual kinetic energy of the impactor piston and rod assembly upon a stroke of such. It is still a further object of the present invention to provide a hand held single stroke foundry impactor having a shock absorption assembly attached thereto for isolating the force generated by the impactor from the operator upon actuation of the impactor. Other features, objects, advantages, and methods of use of the present invention will become apparent from a thorough reading of the following description as well as a study of the appended drawings and diagrams.











BRIEF DESCRIPTION OF THE DRAWINGS




The apparatus embodying features of the invention are illustrated in the enclosed drawings which form a portion of this disclosure and wherein:





FIG. 1

is a perspective view of the hand held impactor;





FIG. 2

is a perspective view of the hand held impactor positioned proximate a riser to be fractured from a cast product;





FIG. 3

is a detail of the impactor in the ready to fire position;





FIG. 4

is a schematic of the impactor valving system;





FIG. 5

is a detail of the impactor with the hammer end partially extended;





FIG. 6

is a detail of the impactor assembly having the hammer end fully extended with the volume of air in the deceleration chamber partially compressed;





FIG. 7

is a cutaway of the impactor showing the cushion piston in both the normal and compressed positions;





FIG. 8

is a detail of the shock absorption assembly; and





FIG. 9

is a perspective view of the deceleration piston.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to the drawings for a better understanding of the principles of operation and structure of the invention, it will be seen that

FIG. 1

shows a perspective view of hand held foundry impactor


10


. Generally speaking, impactor


10


is often suspended from an overhead structure via sling


50


, such that nearly all of the impactor


10


weight is supported by the respective overhead structure. Further, in operation, impactor


10


is generally positioned proximate a casting


11


having a riser


12


extending therefrom, as shown in

FIG. 2

, such that the longitudinal axis of impactor


10


is aligned with riser


12


to be fractured from casting


11


. Subsequent to alignment of impactor


10


with riser


12


, the operator activates impactor


10


, such that riser


12


is impacted and fractured from casting


11


via contact with the impacting end


17


of a force transferring rod


16


as it extends from snout


32


.




With particularity, the internal operational components of hand held impactor


10


are clearly illustrated in FIG.


3


. Hand held impactor


10


comprises an elongated outer casing


13


having a concentric inner bore formed therein defining an elongated power barrel


14


. Further, a substantially hollow outer sleeve defining an air reservoir


35


is concentrically positioned about the same axis as power barrel


14


and is in fluid communication with a pressurized air supply. Power barrel


14


contains an elongated piston assembly


15


slidably mounted therein for actuated longitudinal movement within power barrel


14


upon selective pressurization of power barrel


14


, which will be further discussed herein. The upper portion


20


of piston assembly


15


is of sufficient diameter to slidably engage the interior walls of power barrel


14


, while the lower portion


21


of piston assembly


15


is of a sufficiently smaller diameter, such that lower portion


21


is not in contact with the interior walls of power barrel


14


upon longitudinal movement of piston assembly


15


. Piston assembly


15


further includes an elongated force transferring rod


16


extending therefrom along the longitudinal axis of piston assembly


15


proximate the terminating end of lower portion


21


. Force transferring rod includes a longitudinally displaceable terminating impacting end


17


for impacting a riser to be fractured from a casting upon a longitudinal stroke of piston assembly


15


within power barrel


14


.




Coaxially affixed to casing


13


immediately adjacent head end


19


of power barrel


14


is a deceleration chamber


23


. Deceleration chamber


23


comprises a longitudinally continuous outer wall forming a substantially cylindrical inner chamber aligned with the longitudinal axis of power barrel


14


. Slidably positioned within deceleration chamber


23


is an annularly shaped deceleration piston


22


, which cooperatively receives force transferring rod


16


therethrough. Deceleration chamber


23


includes a first open end


24


in fluid communication with head end


19


of power barrel


14


, and a second substantially closed end


25


having only a coaxially positioned longitudinally aligned bore


26


formed therein for cooperatively and concentrically receiving force transferring rod


16


therethrough to impactor snout


32


. Open end


24


of deceleration chamber


23


is rigidly mounted to head end


19


of power barrel


14


along the same longitudinal axis as power barrel


14


. Snout


32


is rigidly mounted to closed end


25


of deceleration chamber


23


along the longitudinal axis of power barrel


14


and operates both to communicate force transferring rod


16


and impacting end


17


to the exterior of impactor


10


, and to align impacting end


17


with the target riser


12


to be fractured from a casting


11


. Snout


32


is generally of a conical shape and contains a substantially hollow interior portion for communicating force transferring rod


16


therethrough to the exterior of impactor


10


.




A deceleration chamber pressurization valve


27


is positioned proximate closed end


25


of deceleration chamber


23


. Pressurization valve


27


is a selectively actuated bi-directional valve in fluid communication with both a pressurized air supply and the ambient atmosphere. Valve


27


operates to selectively pressurize deceleration chamber


23


, such that deceleration piston


22


is urged to slide to a position proximate open end


24


of deceleration chamber


23


in preparation for engaging piston assembly


15


upon completion of an impacting stroke. Further, the pressurization of deceleration chamber


23


firmly biases deceleration piston


22


towards power barrel


14


, thus operating to resist and decelerate the longitudinal motion of piston assembly


15


upon engagement of such. Alternatively, valve


26


also serves to selectively depressurize deceleration chamber


23


to atmospheric pressure during maintenance periods, such that any excess oil or unwanted particles that may hinder proper operation of deceleration piston


20


can be purged or allowed to escape from deceleration chamber


23


.




Specifically, deceleration piston


22


, as shown in

FIG. 9

, comprises a circular disk shaped member having an axial bore


28


formed therein for slidably receiving force transferring rod


16


therethrough; thus, deceleration piston


22


is generally annular in shape. Power barrel side


29


of deceleration piston


22


includes an axially formed recess


30


in the form of a partial bore of sufficiently larger diameter than axial bore


28


to accommodate lower portion


21


of piston assembly


15


upon engagement of piston assembly


15


by deceleration piston


22


. Opposite power barrel side


29


of deceleration piston


22


is deceleration chamber side


31


of deceleration piston


22


, which is generally planar in form. Further, inasmuch as longitudinally aligned bore


26


on closed end


25


and axial bore


28


both slidably receive force transferring rod


16


therethrough, the diameter of these particular bores is also slightly larger than that of force transferring rod


16


, thereby allowing for rod


16


to slide within the respective bores. Furthermore, inasmuch as deceleration piston


22


is continually engaging and absorbing the kinetic energy of piston assembly


15


, deceleration piston


22


must be manufactured from a structurally resilient material capable of continually absorbing the forces associated with contacting piston assembly


15


without critical failure. As such, deceleration piston


22


is generally manufactured from a structurally sound non-metallic material.




In order to maintain pressurization of deceleration chamber


23


and the resulting biasing force of deceleration piston


22


during operation of impactor


10


, deceleration piston


22


is equipped with two sets of pressure seals, which are generally known in the art. First pressure seal


37


is positioned about the outer circumference of deceleration piston


22


in similar fashion to a common ring seal type arrangement, such that a seal is formed between the outer circumference of deceleration piston


22


and the interior wall of deceleration chamber


23


. Second pressure seal


38


is positioned about the circumference of axial bore


28


of deceleration piston


22


, again in similar fashion to ring type seals, such that a seal is formed between axial bore


28


and the outer surface of force transferring rod


16


. Although not located on deceleration piston


22


, a third pressure seal


39


located between longitudinally aligned bore


26


in closed end


25


of deceleration chamber


23


and force transferring rod


16


completes the pressurization seals of deceleration chamber


23


by sealing chamber


23


from the exterior of impactor


10


. The presence of these pressure seals allows for the selective pressurization of deceleration chamber


23


, such that deceleration piston


22


is firmly biased against longitudinal movement.




During a stroke of impactor


10


, piston assembly


15


is longitudinally displaced within power bore


11


through the selective introduction of fluid pressure into power barrel


14


via a system of selectively actuated valves. Generally speaking, piston assembly


15


is urged to longitudinally travel from blind end


18


of power barrel


14


towards the head end


19


via fluid pressurization of blind end


18


of power barrel


14


. This longitudinal movement concomitantly acts to extend impacting end


17


of force transferring rod


16


beyond the exterior of casing


13


through snout


32


, such that casting


11


may be impacted and riser


12


fractured therefrom. In order to return piston assembly


15


to blind end


18


of power barrel


14


in preparation for subsequent impacting strokes, head end


19


of power barrel


14


is pressurized such that piston assembly


15


is urged to longitudinally return to blind end


18


.




With particularity, the system of valves utilized to selectively introduce fluid pressure to power barrel


14


for the purpose of selectively imparting longitudinal motion to piston assembly


15


is schematically shown in FIG.


4


. Two valves, the main fire/return exhaust valve


33


and the high fire valve


34


, are positioned in the blind end


18


of power barrel


13


. The main fire/return exhaust valve


33


operates to both pressurize the upper portion of power barrel


14


in a normal firing mode, as well as to vent blind end


18


of power barrel


14


to atmospheric pressure during longitudinal movement of piston assembly


15


towards blind end


18


in the return portion of the stroke. High fire valve


34


operates only to cooperatively pressurize blind end


18


of power barrel


14


with main fire/return exhaust valve


33


at a much faster rate when impactor


10


is operated in a high fire mode. High fire


34


and main fire/return exhaust


33


valves are in fluid communication with pressurized air reservoir


35


, which is used to pressurize power barrel


14


such that piston assembly


15


is urged to rapidly slide within power barrel


14


. A third valve positioned upon impactor


10


is the exhaust and return valve


36


, which is positioned proximate the head end


19


of power barrel


13


. Exhaust and return valve


36


is also in fluid communication with reservoir


35


, and operates to both pressurize the lower portion of power barrel


14


to urge piston assembly


15


to return to the blind end


18


of power barrel


14


upon completion of an impacting stroke, as well as to vent the head end


19


of power barrel


14


to atmospheric pressure during the impacting stroke. Venting of head end


19


to atmospheric pressure by exhaust and return valve


36


serves to increase the output power of the impactor, as the resistive force on the piston assembly as a result of air pressure is minimized when valve


36


is vented to atmospheric pressure.




The exterior of casing


13


of impactor


10


includes a shock absorption assembly


40


mounted thereto for the operator of impactor


10


to grip and control the apparatus from. Shock absorption assembly


40


serves to isolate the operator from any longitudinal movement of impactor


10


upon contact with a casting. Shock absorption assembly


40


includes a pair of elongated rail members


41


rigidly mounted to impactor casing


11


along the longitudinal axis of such and in parallel relation to each other. Rail members


41


are mounted to casing


13


at first


44


and second


45


terminating ends, as well as at the midpoint


43


, thus, rail members


41


are rigidly mounted to casing


13


at three specific locations. An operator handle assembly


42


is slidably attached to rail members


41


at two points; the first point being between the midpoint mount


43


and a first terminating


44


end of rail members


41


, and the second point being between the midpoint


43


and a second terminating end


45


of rail members


41


. This mounting configuration allows handle assembly


42


to slidably travel along rail members


41


between the midpoint mount


43


and the terminating end mounts. The operator grips handle assembly


42


at a first handle


47


positioned proximate the rear of impactor


10


with one hand, while concurrently gripping handle assembly


42


at a second handle


48


positioned proximate the middle casing


13


. Second handle


42


also includes a thumb trigger


49


for initiating the impacting stroke of impactor


10


. Handle assembly


42


is additionally biased to a rest position by a pair of opposing biasing springs


46


positioned proximate rail members


41


. As a result of this biasing, handle assembly


42


is able to slidably absorb a substantial portion of the linear kick back of impactor


10


upon an impacting stroke, and as such, motion of the impactor


10


is damped or isolated from the operator by biasing springs


46


.




Upon initiation of impactor


10


by the operator's actuation of thumb trigger


49


, the aforementioned valves begin a specific sequence, which causes impactor


10


to stroke and impact a riser


12


. Assuming that piston assembly


15


is located proximate blind end


18


of power barrel


14


in the ready to fire position commonly known as top dead center, the impacting sequence begins with the opening of exhaust and return valve


36


, such that head end


19


of power barrel


14


is vented to atmospheric pressure. Immediately after venting head end


19


, in normal fire mode, main fire/return exhaust valve


33


is opened for a predetermined period of time, such that the volume of pressurized air in reservoir


35


becomes in fluid communication with blind end


18


of power barrel


14


. This pressurizes the blind end


18


of power barrel


14


, and therefore rapidly urges piston assembly


15


to longitudinally travel towards head end


19


of power barrel


14


. This motion acts to longitudinally extend impacting end


17


of force transferring rod


16


outside snout


32


for contact with riser


12


. If the impactor is operated in the high power firing mode, which offers a greater impacting force for larger risers and such, essentially the same valve sequence is utilized. However, in the high fire mode, high fire valve


34


is simultaneously opened with main fire valve


33


. The simultaneous opening of high fire


34


and main fire


33


valves operates to pressurize blind end


18


of power barrel


14


at a much faster rate, thus imparting a substantially greater force to piston assembly


15


and impacting end


17


.




Proximate the end of the impacting stroke, lower portion


21


of piston assembly


15


contacts deceleration piston


22


and is received within recess


30


. Thereafter, deceleration piston


22


and piston assembly


15


begin to concomitantly travel longitudinally within deceleration chamber


23


. However, as the components longitudinally travel, the volume of air in deceleration chamber


23


is proportionally compressed by deceleration piston


22


, which results in an increased force resisting further longitudinal motion. Therefore, the concomitant longitudinal motion of deceleration piston


22


and piston assembly


15


is quickly decreased to a stop as a result of the proportionally increasing resistive force. Subsequent to completing the impacting stroke, piston assembly


15


must be returned to the top dead center position in preparation for another firing. Therefore, main fire/return exhaust valve


33


is positioned such that power barrel


14


is no longer being pressurized and piston assembly


15


is no longer being urged towards head end


19


of power barrel


14


. In order to urge piston assembly


15


towards blind end


18


of power barrel


14


, exhaust and return valve


33


is positioned such that the head end


19


of power barrel


14


is in communication with reservoir


35


, which pressurizes head end of power barrel


14


. This pressurization urges piston assembly to travel towards blind end


18


of power barrel


14


to the top dead center position. When piston assembly


15


reaches the top dead center position, impactor


10


is ready for another impacting stroke.




As a result of deceleration piston


22


continuously receiving and absorbing the kinetic energy of piston assembly


15


and force transferring rod


16


upon a stroke of impactor


10


, it is critical that deceleration piston


22


be manufactured of a material capable of continually absorbing such kinetic energy while maintaining structural integrity. Thus, rigid metallic compounds commonly utilized to construct piston assemblies, such as iron and aluminum compounds, are to be avoided, as the potential for metal fatigue and fracture as a result of continuous impacting is high. Therefore, in the preferred embodiment, deceleration piston


22


is manufactured from a non-metallic compound. Particularly, it is contemplated within the scope of the present invention to manufacture deceleration piston


22


from nylon, a family of high-strength, resilient synthetic polymers, the molecules of which contain the recurring amide group CONH, or equivalents. The use of these compounds dramatically increases the ability of deceleration piston


22


to resist fracturing due to continuous high energy impacts with piston assembly


15


, and therefore the life span of deceleration piston


22


and the impactor as a whole is dramatically increased. Specifically, it is contemplated that a nylon compound be utilized to manufacture deceleration piston


22


, as such compounds offer the high material strength properties of the previously utilized metallic compounds without the tendency to fracture and cause critical failure of the apparatus


10


. With even greater particularity, the preferred embodiment illustrated herein utilizes a heat stabilized type six polyamide resin nylon compound for the manufacture of the deceleration piston


22


, as this material offers substantial structural strength capable of absorbing thousands of impacts with piston assembly without fracturing or otherwise causing a critical failure of the impactor


10


.




It is to be understood that the form of the invention shown is a preferred embodiment thereof and that various changes and modifications may be made therein without departing from the spirit of the invention or scope as defined in the following claims.



Claims
  • 1. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product comprising:a) an elongated casing having an axially formed bore therein defining a power barrel, said power barrel having a head end and a blind end; b) a piston assembly slidably positioned within said power barrel, said piston assembly having an axially extending force transferring rod extending therefrom, said force transferring rod having a distal extending impacting end; c) means for imparting longitudinal motion to said piston assembly within said power barrel via the selective introduction of fluid pressure into said power barrel, thereby causing said piston assembly to selectively stroke within said power barrel; d) means for decelerating said piston assembly at the end of a stroke; and e) means for isolating the longitudinal motion of said impactor from the operator thereof.
  • 2. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 1, wherein said means for imparting longitudinal motion to said piston assembly within said power barrel via the selective introduction of fluid pressure into said power barrel further comprises:a) a source of fluid pressure; b) at least one bi-directional impactor firing valve in fluid communication with said blind end of said power barrel and said source of fluid pressure, such that said at least one impactor firing valve operates to selective introduce and relieve fluid pressure within said blind end of said power barrel, thereby causing said piston assembly to longitudinally travel towards said head end of said power barrel upon fluid pressurization of said blind end by said firing valve; and c) a bi-directional impactor exhaust and return valve in fluid communication with said head end of said power barrel and said source of fluid pressure, such that said impactor exhaust and return valve operates to selectively introduce and relieve fluid pressure within said head end of said power barrel.
  • 3. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 1, wherein said means for decelerating said piston assembly at the end of said stroke further comprises:a) a substantially cylindrical deceleration chamber of greater diameter than said power barrel having a first substantially open terminating end and a second substantially closed terminating end, said first terminating end being rigidly mounted to the head end of said power barrel such that said power barrel and said deceleration chamber share a common longitudinal axis; b) a disk shaped deceleration piston having a piston assembly engaging surface and a resistance surface, said deceleration piston being slidably mounted within said deceleration chamber for longitudinal movement therein, said deceleration piston having an axial bore formed therein for slidably receiving said force transferring rod therethrough and a circular recess circumscribing said axial bore formed in said piston assembly engaging surface for receiving said piston assembly therein upon completion of an impacting stroke; and c) means for biasing said deceleration piston towards said power barrel.
  • 4. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 3, wherein said means for biasing said deceleration piston towards said power barrel further comprises a selectively actuated bi-directional deceleration chamber pressurization valve in fluid communication with said deceleration chamber proximate said substantially closed terminating end, said deceleration chamber pressurization valve being in fluid connection with a source of fluid pressure, such that said deceleration chamber can be selectively pressurized by said deceleration chamber pressurization valve, thereby biasing said deceleration piston towards said power barrel.
  • 5. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 3, wherein said deceleration piston is manufactured from a non-metallic material.
  • 6. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 5, wherein said non-metallic material is a nylon compound.
  • 7. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 6, wherein said nylon compound further comprises a heat stabilized type six polyamide resin nylon compound.
  • 8. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 1, wherein said means for isolating the longitudinal motion of said impactor from the operator thereof further comprises:a) at least two elongated rail members rigidly mounted to said casing along the longitudinal axis of said impactor and in parallel relation to each other, said rails being rigidly mounted to said casing at a first and second terminating ends, as well as at the midpoint of said rails; b) an operator handle assembly having a first and second handles attached thereto is slidably attached to said rail members at a first and second slidable locations, said first location being between said midpoint mount and said first terminating end of said rail member, said second location being between said midpoint mount and said second terminating end of said rail member; and c) at least one shock absorbing coil spring interstitially positioned about said rail members between said midpoint mount and said first and second slidable locations, such that said handle assembly is biased to a rest position by said at least one coil spring.
  • 9. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product comprising:a) an elongated outer casing having a bore axially formed therein, said bore defining a substantially circular interior power barrel having a head end and a blind end; b) a piston assembly having an upper and lower portions slidably positioned within said power barrel, said piston assembly having a force transferring rod affixed to said lower portion and axially extending therefrom, said force transferring rod having a distal extending impacting end; c) a substantially cylindrical deceleration chamber having a first substantially open terminating end and a second substantially closed terminating end, said substantially open end being rigidly mounted to said head end of said power barrel along a common longitudinal axis; d) a disk shaped deceleration piston slidably positioned within said deceleration chamber having an axial bore formed therein for cooperatively receiving said force transferring rod therethrough, said deceleration piston being selectively biased towards said head end of said power barrel; e) means for selectively introducing fluid pressure into said head end and said blind end of said power barrel, thereby selectively imparting longitudinal motion to said piston assembly within said power barrel; and f) means for isolating the longitudinal motion of said impactor from the operator thereof.
  • 10. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 9, wherein said disk shaped deceleration piston is manufactured from a non-metallic material.
  • 11. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 10, wherein said non-metallic material further comprises a nylon compound.
  • 12. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 11, wherein said nylon compound further comprises a heat stabilized type six polyamide resin.
  • 13. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 9, wherein said means for selectively introducing fluid pressure into said head end and said blind end of said power barrel further comprises:a) at least one selectively actuated bi-directional firing valve positioned proximate said blind end of said power barrel, said at least one bi-directional valve being in fluid communication with a source of fluid pressure and said power barrel, such that upon selective actuation of said at least one bi-directional valve said blind end of said power barrel is either pressurized via the introduction of fluid pressure from said source of fluid pressure or de-pressurized via the release of fluid pressure to the atmosphere; and b) at least one bi-directional exhaust and return valve positioned proximate said head end of said power barrel, said at least one bi-directional exhaust and return valve being in fluid communication with said source of fluid pressure and said power barrel, such that upon selective actuation of said at least one bi-directional exhaust and return valve said head end of said power barrel is either pressurized via the introduction of fluid pressure from said source of fluid pressure or de-pressurized via the release of fluid pressure to the atmosphere.
  • 14. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 9, wherein said means for isolating the longitudinal motion of said impactor from the operator thereof further comprises:a) at least two elongated rail members rigidly mounted to the exterior of said elongated casing, said rails being mounted in substantially parallel orientation to each other and along the longitudinal axis of said impactor, said rails being rigidly mounted to said casing at a first and second terminating ends, as well as at the midpoint of said rails; b) an operator handle assembly having a first and second handles attached thereto is slidably attached to said at least two rail members at a first and second slidable locations, said first location being between said midpoint mount and said first terminating end of said at least two rail members, said second location being between said midpoint mount and said second terminating end of said at least two rail members; and c) at least one shock absorbing coil spring circumscripturally positioned upon said at least two rail members between said midpoint mount and said first and second slidable locations, said at least one shock absorbing coil spring operating to bias said operator handle assembly to a predetermined rest position, such that upon actuation of said impactor, said at least one shock absorbing coil spring absorbs to linear motion of said impactor and therefore isolates such from the operator thereof.
  • 15. A hand held-type single stroke foundry impactor for fracturing a gate or riser from a cast product comprising:a) an elongated outer casing having a longitudinal bore formed therein, said bore defining a power barrel having a head end and a blind end; b) a piston assembly slidably positioned within said power barrel, said piston assembly having an upper and lower portions wherein said upper portion is of greater a diameter than said lower portion, said piston assembly having a force transferring rod longitudinally extending therefrom, said force transferring rod having a distal impacting end; c) at least one selectively actuated valve positioned within both said head end and said blind end of said power barrel for selectively introducing fluid pressure into said power barrel for the purpose of imparting longitudinal motion to said piston assembly; d) a substantially cylindrical deceleration chamber having a first substantially open terminating end and a second substantially closed terminating end, said substantially open end being rigidly mounted to said head end of said power barrel along a common longitudinal axis; e) a non-metallic disk shaped deceleration piston slidably positioned within said deceleration chamber, said deceleration piston having an axial bore formed therein for cooperatively receiving said force transferring rod therethrough, said deceleration piston being selectively biased towards said head end of said power barrel; and e) a shock absorption assembly for isolating the linear motion of the impactor from the operator comprising: i.) at least two elongated rail members rigidly mounted to the exterior of said elongated casing, said rails being mounted in substantially parallel orientation to each other and along the longitudinal axis of said impactor, said rails being rigidly mounted to said casing at a first and second terminating ends, as well as at the midpoint of said rails; ii.) an operator handle assembly having a first and second handles attached thereto is slidably attached to said at least two rail members at a first and second slidable locations, said first location being between said midpoint mount and said first terminating end of said at least two rail members, said second location being between said midpoint mount and said second terminating end of said at least two rail members; and iii.) at least one shock absorbing coil spring positioned upon said at least two rail members between said midpoint mount and said first and second slidable locations such that said coil spring circumscribes said rail member, said at least one shock absorbing coil spring operating to bias said operator handle assembly to a predetermined rest position, such that upon actuation of said impactor, said at least one shock absorbing coil spring operates to absorb the linear motion of said impactor, and therefore isolates the impacting shock of said impactor from the operator.
  • 16. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 15, wherein said non-metallic material is a nylon compound.
  • 17. A hand held single stroke foundry impactor for fracturing a gate or riser from a cast product as defined in claim 16, wherein said nylon compound is a heat stabilized type six polyamide resin.
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Number Name Date Kind
3576246 Hulet et al. Apr 1971 A
3789914 Friesen et al. Feb 1974 A
3892280 Klushin et al. Jul 1975 A
3955613 Lund May 1976 A
4099581 Maret et al. Jul 1978 A
4299269 Friesen et al. Nov 1981 A
4484638 West Nov 1984 A
5329685 Gillespie Jul 1994 A
5626457 Hickman, Jr. May 1997 A
5819857 Rohrer Oct 1998 A
6138773 Cooper Oct 2000 A