The present invention relates generally to flaring tools for flaring an end of a pipe or tube and, more particularly, to a hand held flaring tool for flaring an end of a pipe or tube of an automobile, such as a brake line or the like, at or near the automobile.
Flaring tools are known and typically are cumbersome to use and require the use of both hands to clamp the tube at the tool and to flare end of the tube. Typically, it is difficult to set the depth of the tube into the flaring tool so that the flare is properly achieved.
The present invention provides a hand held flaring tool for flaring an end of a tube or pipe that is inserted into and secured or locked in the hand held flaring tool. The flaring tool may have a stop element or feature that automatically sets the depth of the tube or pipe at the flaring tool and that allows the user to set the tube insertion depth, lock the tube in place and flare the end of the tube, all with the same hand held tool and without having to visually line up the end of the tube with the flaring tool and without having to use both hands to hold the tube and lock and flare the end of the tube. The flaring tool may have a multi-piece collet that is movable relative to a collar of the flaring tool to clamp the collet onto the tube, with the collet comprising an internal biasing element to urge the collet towards its expanded state when the collet is moved to and disposed at a larger diameter portion of the collar. The flaring tool may have a reversible flaring mandrel that a user may use to flare the end of tube in one manner (such as a bubble flare) and then the user may flip or reverse the double-ended flaring mandrel to flare the end of the tube in a second manner (such as a conical flare), without having to disassemble the flaring tool or replace the mandrel. The flaring tool may have a multi-stage flaring actuator or pneumatic cylinder to provide enhanced control and enhanced forces at the flaring mandrel and end of the tube responsive to pressurized air or fluid at an input end of the actuator or cylinder, or the flaring tool may have a rotational driving means for rotatably driving a threaded rod of the flaring tool to drive the mandrel into engagement with the end of the tube to flare the tube.
These and other objects, advantages, purposes, and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the illustrative embodiments depicted therein, a hand held flaring tool 10 comprises a handle portion 12, a locking actuator 14, a flaring actuator 16, a locking mechanism 18 and a flaring mechanism 20 (
As shown in
In the illustrated embodiment, the handle 12 is attached or supported at the locking actuator 14, which may comprise a pneumatic cylinder 14a or solenoid valve that extends and retracts a rod or piston 14b to actuate the locking mechanism 18 to clamp the tube in the flaring tool 10. Locking mechanism 18 is housed within a housing 24 of flaring tool 10. Housing 24 comprises a generally cylindrical housing that is disposed at an end of flaring actuator 16 and that houses the locking mechanism 18 and flaring mechanism 20. Locking mechanism 18 comprises a multi-piece collet 26 that is movably received in a collar element 28 (attached at an outer end of housing 24 distal from flaring actuator 16) and that is moved relative to the collar element 28 via a lever or collet moving element 30 connected to rod 14b of locking actuator 14.
As can be seen in
As shown in
As best shown with reference to
The collet and collar constructions allow the smaller diameter conical surface portion 28b of collar 28 to engage and slide along the conical shaped portion 26c of collet 26 as collet 26 is urged into and along collar 28 by actuating lever 30 and ring 32, thereby urging collet 26 to its collapsed or clamping state (
Collet 26 includes at least one biasing element 27 disposed within the collet portions. In the illustrated embodiment, each of the collet portions has a slot or groove established therein for receiving a respective portion of the biasing element 27. The biasing element 27 may comprise any suitable element or material that functions to exert a radially outward force at the collet portions so that the collet portion may expand when moved at least partially out of the collar 28 and that are sufficiently resilient or flexible to allow the collet to be collapsed onto the tube when the collet is moved into the collar 28. For example, and as shown in
Locking mechanism 18 includes a stop element 36 that is movably disposed at ring element 32 and that is movable between a stopping position, where the stop element is disposed at least partially over or in front of the tube passageway through the collet 26 to limit insertion of the tube into the flaring tool 10, and a flaring position, where the stop element is moved from or remote from the tube passageway through the collet 26 to allow for the flaring mechanism 20 to engage and flare the end of the tube inserted through the tube passageway and secured or locked in place by the collet 26 and locking mechanism 18. The stop element 36 is biased to be urged or biased towards its stopping position (where it engages an end 22a of an inserted or received tube 22 and limits insertion of the tube at the locking mechanism of flaring tool 10), and is automatically moved away from the end of the tube 22 when the flaring mechanism is actuated to flare the end of the tube.
In the illustrated embodiment, stop element 36 is disposed at ring element 32 and is pivotally mounted to a spacer or mounting element 38 fixedly attached at ring element 32. The mounting element 38 is sized to space the stop portion 36a of stop element 36 (that is movable to overlay and engage a portion of the end 22a of the tube 22 when the tube is inserted into the tool and the stop element is in its stopping orientation) at the appropriate location relative to the collet so that the tube is automatically and repeatedly set at the desired or appropriate degree of insertion for flaring the end of the tube. As best shown in
As also shown in
Flaring mechanism 20 includes the mandrel holder 40, which is attached to a movable or extendable and retractable rod or ram 16b of flaring actuator 16, which may comprise a pneumatic or hydraulic actuator or cylinder 16a that, responsive to a pressurized air of fluid input, extends and retracts the rod 16b to move the mandrel holder 40 between its retracted position (
As shown in
Thus, a user of flaring tool 10 may hold flaring tool 10 at handle portion 12 and insert an end of a tube or pipe 22 into the receiving end or portion 10a of the flaring tool 10 and into the collet 26 until the end 22a of the tube 22 contacts stop portion 36a of stop element 36 (which is biased towards its stopping orientation), whereby further insertion of the tube is limited or substantially precluded by stop element 36. When the tube is so inserted (and is set to the desired position for flaring), the user may actuate the locking actuator 14 (such as via pressing or actuating user input 18a) to cause locking actuator 14 to extend rod 14b (responsive to pressurized air or fluid at cylinder 14a) to pivot lever portions 30b of collet moving mechanism 30 and to urge arms 30a toward the receiving end of the tool to move ring 32 and collet 26 relative to collar 28 and housing 24 (and moving the stop element 36 and the tube 22 as well) to cause collet 26 to collapse and clamp onto the tube 22 to securely retain the tube 22 in collet 26 and housing 24 (with the end of the tube being at the desired or appropriate location for flaring).
After the tube is secured at the flaring tool 10, the user may actuate the flaring mechanism 20 (such as via pressing or actuating user input 20a) to cause flaring actuator 16 to extend rod 16b (responsive to pressurized air or fluid at cylinder 16a) to move mandrel holder 40 and mandrel 42 towards and into engagement with the end of the tube 22. As the mandrel holder 40 is moved towards the end of the tube, the forward lip 40f of mandrel holder 40 (which may be rounded or curved to facilitate sliding movement of the lip 40f relative to the ramp 36d) engages ramp 36d of stop element 36 and, as the forward lip 40f moves along the ramp 36d, stop element 36 pivots to move stop portion 36a away from the end of the tube 22. Further movement by mandrel holder 40 moves the flaring end (such as the bubble flaring end 42b) of mandrel 42 into engagement with the tube end 22a to flare the tube end 22a.
After the first flaring process is completed, the user may release the flaring user input 20a (or actuate a second user input or the like) to allow the mandrel holder 40 and mandrel 42 to retract so that mandrel 42 is located at or near window 24a of housing 24. The user may then remove mandrel 42 from mandrel holder 40 and may replace the mandrel or may flip the mandrel so that another flaring end (such as the conical flaring end 42c) of mandrel 42 is disposed at the mandrel holder for engaging the tube end 22a. The user may then again actuate the user input 20a to cause the mandrel holder 40 and mandrel 42 to again move towards the tube end and to cause the mandrel 42 to again engage the tube end to flare the tube end in the desired manner (while again engaging the ramp 36d and pivoting the stop portion 36a away from the tube end). When the second flaring process is completed, the user input 20a may be released (or another user input may be actuated) and the mandrel holder 40 and mandrel 42 are retracted. When the mandrel holder 40 is retracted, the forward lip 42f is moved away from ramp 36d and the stop portion 36a of stop element 36 is urged (responsive to biasing element 37) back to its initial stop position at or near the end of the tube. The locking mechanism 18 may then be released to allow for removal of the tube 22 from the collet 26 (with the collet 26 being allowed to substantially expand when its conical portion 26c is moved to be within the larger diameter inner surface 28c of the collar 28 to provide internal clearance within the collet for removal of the flared end of the tube.
The locking actuator 14 may comprise any suitable actuator, such as any suitable linear actuator or the like, without affecting the scope of the present invention. For example, the locking actuator 14 may comprise a pneumatic actuator or an electrical actuator that, responsive to pressurized air or fluid or responsive to an electrical input, functions to extend and retract a rod to impart a longitudinal movement of the collet relative to the collar.
Likewise, the flaring actuator 16 may comprise any suitable actuator, such as any suitable linear actuator or the like. For example, the flaring actuator 16 may comprise a pneumatic actuator or an electrical actuator that, responsive to pressurized air or fluid or responsive to an electrical input, functions to extend and retract a rod to impart a longitudinal movement of the mandrel holder and mandrel relative to the collapsed collet and held tube. Optionally, and with reference to
Optionally, the flaring actuator may comprise any other suitable device or mechanism for driving a flaring rod towards and into engagement with the tube end to flare the tube end. For example, the flaring actuator may comprise a rotational driving means or device, such as a pneumatic driver or impact driver or the like, which may be incorporated in the tool and operable to rotatably drive a threaded rod of the tool to impart a longitudinal movement of the flaring mandrel in the desired or appropriate direction (such as to flare the tube end and to retract the mandrel from the flared tube end). Optionally, the flaring tool may include a threaded rod or the like that may be externally accessible and rotatably driven via a separate hand held rotary driving means, such as a pneumatic impact wrench or driver or the like, whereby rotational driving of the threaded rod causes the flaring end of the rod to be driven towards and into engagement with the tube end to flare the tube end, and rotational driving in the opposite direction backs the threaded rod away from the tube end. For example, the threaded actuating rod may be threadedly received through a housing portion of the flaring tool with one end of the rod engaging the mandrel (and rotatably engaging such that rotation of the rod does not impart a corresponding rotation of the mandrel) and with the other end of the rod comprising a fastener head, such as a hexagonal-shaped head or other non-circular head or a head with a recessed formed therein for receiving a star driver or allen wrench or the like. The threaded rod may be rotatably driven via a separate rotational driving tool or may be rotatably driven via a rotational driving tool incorporated in the flaring tool.
Thus, a user of the flaring tool may position the flaring tool at the tube to be flared and may actuate the locking mechanism (such as via actuating a user input or button or switch) to lock the tube at the appropriate location and depth in the flaring tool, and then may use an impact wrench or other rotational driving means to engage the fastener head of the threaded rod and to rotate the rod to drive the rod through the housing portion, thereby moving the mandrel towards and into engagement with the end of the tube that is to be flared to flare the end of the tube to the desired form or shape. Upon completion of the flaring, the impact wrench or other suitable rotational driving means may be reversed to rotate the threaded rod in the opposite direction to back the mandrel away from the flared end of the tube. Optionally, when the threaded rod is backed away from the tube end, the flaring element or mandrel may be flipped and the threaded rod may again be rotatably driven in the first direction to complete the tube end flaring and processing. Other rotational driving means may be implemented, such as a rotary motor or the like at the hand held flaring tool or such as a manually rotatable drive element, such as a wrench or T-bar or the like, while remaining within the spirit and scope of the present invention.
Thus, the hand held flaring tool of the present invention provides a hand held tool that a user can readily hold and use during the process of clamping onto and engaging an end of a tube or pipe, such as a metallic tube or pipe of a vehicle (such as a brake line or the like). The flaring tool may be used by a user at the vehicle to flare an end of a pipe or tube that is already installed at the vehicle, thereby easing repair work on the tube or pipe or system. The flaring tool may automatically limit the insertion of the end of the tube or pipe to a position that is correct or appropriate for proper flaring of the end of the tube by the flaring mechanism. The flaring mechanism may then be actuated to flare the end of the held tube and, if desired, the flaring mandrel may be readily removed from the tool and reversed, without requiring disassembly of the flaring tool. When the flaring process or processes is/are completed, the flaring tool automatically resets to a configuration for receiving a new tube or pipe therein and for limiting or stopping insertion of the tube or pipe at the desired or appropriate position for the next flaring process or processes.
Therefore, the automatic tube flaring device or tool of the present invention operates to flare the end of a tube, such as a brake line or the like for an automobile, so that the tube may be pressed into engagement with a fitting and secured thereto via a fastener or the like. Typically, the process of flaring a brake line involves first imparting a bubble flare expansion at or near the end of the tube and then forming the flared end via a conical flaring element. Typically, such tools require manually holding on to the die or the like that holds the tube and pressing the flaring tool against the end of the tube and rotating the tube or tool to form the desired end flare.
The automatic flaring tool of the present invention comprises a handle portion, a tube receiver, a large cylinder or actuator and an automatic tube locking device. The tube receiver or receiving end of the tool includes a multi-part (such as four quarters) collet, that, when opened, receives the tube therein and that, when closed or clamped, clamps tightly around the tube to limit or substantially preclude movement of the tube relative to the collet, such that the tube is held in place during the flaring process.
The flaring tool of the present invention provides for an automatic stop whereby, when the tool is in an unlocked position to receive a tube in its receiving end, the tube may be inserted into the opened collet until the end of the tube contacts the stop portion or element, which is automatically positioned at the end of the collet when the collet is in its opened orientation to receive the tube. Thus, the stop element limits insertion of the tube so that the tube is inserted the precise or appropriate amount into the receiver for flaring, and avoids the user having to line up or sight the end of the tube with a guide or the like to attempt to get the tube at an appropriate place for flaring. After the tube is inserted until it hits the stop, the user may actuate or press the locking button or user input, which causes the locking actuator to extend and pivot the lock lever about its pivot axis. When the lock lever is pivoted in this manner, the arms or tabs of the lock lever engage the ring at the collet and pushes the collet along the collar to force the collet portions radially inward to clamp on the tube. Thus, after actuation of the locking button, the tube is locked securely at the precise location for the flaring process. Then, during the flaring operation, the mandrel holder and mandrel are moved towards and into engagement with the end of the tube, while simultaneously moving the stop element out of the way of the end of the tube so that the flaring mandrel can engage the end of the tube to flare the tube.
The collet of the flaring tool of the present invention comprises a multi-piece collet (such as a four-piece collet) that is biased towards its opened position via an internal biasing element or spring, which urges the collet pieces or elements radially outwardly away from the tube when the collet is moved toward the larger diameter end of the collar, while allowing the tube to be disposed within and along the collet and through the internal biasing element. The biasing element may comprise a metallic spring steel element that flexes at four portions and is more rigid at other portions, whereby when the collet is compressed, the inner portions of the biasing spring may flex radially inward to allow for compression of the spring, and when the collar is moved toward the narrower end of the collet, the spring may flex radially outward toward its initial position to expand the collet toward its open position to allow for retraction of the flared tube from the collet and flaring tool. Optionally, other radially expanding elements are contemplated, such as multi-piece spring steel elements or rubber or plastic or resilient or elastomeric biasing elements or the like, that function to exert a radially outward force when at least partially radially compressed, such that when the compression forces are removed, the biasing elements return toward their initial state and expand the collet substantially to allow for retraction of the flared tube for therewithin. The spring or biasing element is disposed in the collet elements and is biased to exert a radially outward force, such that when the collet moves toward the larger diameter end of the collar, the collet elements may expand or move away from one another to substantially enlarge the opening or passageway through the collet to allow the flared end of the tube to pass therethrough when the tube is removed from the tool.
The flaring tool of the present invention also provides a double-ended or reversible mandrel, which may provide for the bubble flaring on one end and the conical flaring on the other end (or other flaring shapes depending on the particular application of the flaring tool and desired final formed shape of the end of the tube). Thus, a single mandrel may be inserted into the tool and after the bubble flaring operation is done, the mandrel may be flipped 180 degrees to perform the conical flaring as well, without having to insert a different mandrel for each flaring process (as would have to be done to switch between conventional mandrels. Typically, flaring mandrels for the manual flaring-type tools known in the art are switched or swapped from one to the other for different flaring purposes and, thus, require additional parts and components and add to the difficulties in flaring the pipes, particularly when such flaring processes are being done to parts that are already installed on vehicles.
The flaring tool of the present invention also provides a larger step up actuator or cylinder that uses multiple pistons to increase the force applied by the output end of the cylinder in response to an air pressure at an input end of the cylinder. The flaring actuator may comprise a three or four stage actuator (or more or less), whereby an inward air pressure at one end may result in a substantially high output force at the output end of the cylinder, due to the progressively increased output forces exerted by the series of pistons and cylinders. The actuator allows for high forces to be slowly applied to the end of the tube in a controlled manner to flare the tube in a manner that limits or substantially precludes damage to the end of the tube during the flaring process.
Thus, the present invention provides an automatic setting of the depth of insertion by the collet and stop element, such that any user can take a tube and insert it into the end of the receiving tube until it hits the stop plate, whereby the depth of insertion is accurately and precisely set to the proper depth for flaring of that tube. The user may then readily push the locking button which clamps the collet onto the tube. The user then pushes the flaring button on the handle to cause the flaring actuator to push the mandrel forward towards the tube, while simultaneously pivoting the stop element out of the way from the end of the tube so that the end of the tube is accessible for the flaring process, and into engagement with the tube to impart the desired flare or deformation to the end of the tube. The output shaft of the flaring actuator may exert, for example, about two thousand pounds of force in response to only, for example, a couple hundred psi of air pressure at its input end. After the bubble flaring process, the mandrel may be moved back to its starting position, whereby the user may remove the mandrel and flip it 180 degrees and repeat the flaring process to complete the flare at the end of the tube. When the tube is flared, the user may press the locking button a second time, which causes the actuator to pull back on the locking lever or link, which allows the collet to move toward the larger diameter end of the collar (responsive to the radial expansion of the spring within the collet), and when the mandrel is retracted after the flaring process, the locking element again pivots so as to be in front of the end of the tube for limiting insertion of the next tube. When the collet has fully expanded (such that the internal diameter of the collet is roughly double what the diameter is when in the locked position), the flared tube may be readily retracted from the collet and flaring tool, with the stop element being in position for the next tube to be inserted into the flaring tool for repeating the flaring process. Thus, the present invention provides that a hand held flaring tool that is fully automatic and easy to use, and does not require lining up or sighting the end of the tube with any guides or the like to properly flare the tube and does not require handling the tube during the flaring process, due to the clamping of the tube by the collet. Thus, a user can flare a tube by basically inserting the tube in until it hits the stop plate and then pressing first the locking button and then the flaring button with no further manual intervention required.
Changes and modifications to the specifically-described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims, as interpreted according to the principles of patent law, including the doctrine of equivalents.
The present application is a 371 national phase application of PCT Application No. PCT/US2011/046354, filed Aug. 3, 2011, which claims the benefits of U.S. provisional application Ser. No. 61/371,317, filed Aug. 6, 2010, which is hereby incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2011/046354 | 8/3/2011 | WO | 00 | 1/31/2013 |
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WO2012/018875 | 2/9/2012 | WO | A |
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