The present invention relates to knockout punches and, more particularly, to powered knockout drivers.
Knockout drivers are generally used in combination with a punch and die set to form apertures within sheet material, such as sheet steel and the like. The punching process is accomplished by providing a large force between the die and punch, causing the punch to pierce the sheet material and form the desired aperture. The force can be produced in a number of ways, such as manually, hydraulically, and the like. Typically, manual embodiments are limited by the size of hole they can create while most hydraulic powered systems can be bulky.
In some embodiments, the invention provides a hand-held knockout punch driver. The hand-held knockout punch driver including a punch, a die, a body having a handle portion and a contact surface, and a motor positioned within the body the motor being powered by a battery. The hand-held knockout punch driver also includes a draw stud moveable with respect to the body, the draw stud having one of the punch and the die coupled thereto, and a magnetic coupling member configured to releaseably couple the other of the die and the punch to the contact surface of the body.
In other embodiments, the invention provides a hand-held knockout punch driver having a body with a handle portion, a motor positioned within the body, the motor being powered by a battery, and a draw stud moveable with respect to the body, the draw stud having a first portion with a substantially D shaped cross-sectional shape and a second portion having a substantially circular cross-sectional shape.
In still other embodiments, the invention provides a hand-held knockout punch driver including a die, a punch, a body having a handle portion and a contact surface, and a draw stud moveable with respect to the body. Where the draw stud extends through the contact surface and where one of the die and the punch is coupled to the draw stud. The hand-held knockout punch driver also includes a coupling member to releaseably couple the other of the punch or the die to the contact surface.
Before any independent embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of embodiment and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
Referring to
Referring to
The body 540 includes a collar 560 coupled to and extending from one end of the first cylindrical portion 544 to couple the head unit 508 to the main housing 504. In the illustrated embodiment, the collar 560 is adjustable between a first locked configuration, where the internal teeth 509 (
Referring to
Referring to
Referring to
The end cap 596 includes a plurality of coupling members or magnets 620 embedded within and positioned evenly over a contact surface 624 of the end cap 596. During operation, the magnets 620 are configured to attract one of the die or punch against the contact surface 624. The contact surface 624 acts as an anvil against which the punch or die may rest to absorb the forces produced during the punching process.
Referring to
During operation, the worm wheel 580 is driven by the input shaft 564, via the gear teeth 572, 584, once the motor 528 is actuated. Rotation of the worm wheel 580 about the second axis 556 causes the draw rod 636 to move axially within the aperture 608. More specifically, when the worm wheel 580 rotates in a first direction C, the draw rod 636 moves in a first direction D, and when the worm wheel 680 rotates in a second direction E, opposite the first direction C, the draw rod 636 moves in a second direction F opposite the first direction D (
The draw rod 636 also includes a second portion 648 proximate the distal end 652 that has a substantially circular cross-section forming a second set of threads 656. When assembled, one of the punch or the die (not shown) is threadably coupled to the second portion 648 of the draw rod 636.
Illustrated in
With the setup complete, the user activates the driver 500 by depressing the trigger 524, which causes the motor 528 to rotate. As the motor 528 rotates, torque is transferred via the gear set 536 to the output shaft 532, which in turn rotates the input shaft 564 of the head unit 508 in a first direction G (
As the motor 528 continues to provide torque, the punch is drawn toward the die until enough force is created to physically cut (e.g., punch) the sheet material and create the desired aperture.
The system may then be reset by reversing the rotation of the motor 528, causing the input shaft 564, worm wheel 580, and draw stud 636 to all reverse direction, which displaces the punch away from the die.
Although not shown in the illustrated embodiment, the driver 500 may also include a clutch, or other form of disengagement to operatively separate the head unit 508 from the drive assembly 512.
In some alternate embodiments, the knockout driver embodiment can be modified to be a push driver, instead of a pull, as shown.
Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects of the invention as described.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 61/474,156 filed Apr. 11, 2011, the entire contents of which are hereby incorporated by reference.
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