The present disclosure relates to a hand-held paint sprayer.
Known from DE 10 2016 107 465 A1 is a hand-held paint sprayer which comprises a housing having a handle, a spray head and a fan motor, wherein the paint sprayer has a receptacle space for the fan motor, and wherein the receptacle space comprises an air inlet and an air outlet.
The present disclosure is based on an object of developing an improved hand-held paint sprayer.
Proceeding from the features of the preamble of claim 1, this object is achieved by the characterizing features of claim 1. Advantageous and expedient refinements are set forth in the dependent claims.
The hand-held paint sprayer according to one example comprises a housing having a handle, a spray head and a fan motor, wherein the paint sprayer comprises a receptacle space for the fan motor; wherein the receptacle space comprises an air inlet and an air outlet; wherein the receptacle space is configured as a pressurized chamber; and wherein the pressurized chamber—in addition to a first opening formed by the air inlet and a second opening formed by the air outlet—is equipped with a third opening which is in particular disposed opposite the first opening. A discharge of heat from the control circuit board out of the pressurized chamber is possible as a result of an opening of this type.
It is furthermore provided that the receptacle space is configured in such a manner that a first plane, in which lies a cross-sectional area of the air inlet, and a second plane, in which lies a cross-sectional area of the air outlet, intersect approximately orthogonally and herein are in particular at a mutual angle between 70° and 110°, and wherein the air outlet opens toward the spray head. It has been demonstrated in experiments that an arrangement of this type of the air inlet solely causes a reduction in the noise emissions of the spray painter acting on a user of the paint spray gun, while not affecting the output of the paint sprayer.
It is also provided that the third opening is closed by a control circuit board. As a result, the function of the pressurized chamber is maintained despite the presence of a third opening.
It is furthermore also provided that the pressurized chamber is equipped with a seal ring, wherein the seal ring is disposed on an internal side of the pressurized chamber in such a manner that said sealing ring encircles the third opening. Sealing the pressurized chamber using a planar element is possible as a result.
It is also provided that the fan motor, conjointly with the control circuit board fastened thereto, is installed in an interior space of the pressurized chamber in such a manner that the control circuit board bears on the seal ring and closes the third opening in a sealing manner, wherein it is provided in particular that the control circuit board comprises a connecting cable which is routed via the third opening into the handle. As a result, the pressurized chamber is reliably sealed in relation to air flowing out of the third opening. Furthermore, it is avoided as a result that a further cutout for a power supply and a communications link of the fan motor has to be provided on the pressurized chamber.
It is also provided that the pressurized chamber is configured in two parts, wherein an upper shell of the pressurized chamber receives in a form-fitting manner a fan housing and is screwed to a lower shell of the pressurized chamber in such a manner that the control circuit board is pressed against the seal ring in the region of the third opening. As a result, only one connection between the upper shell and the lower shell is required for fastening and positioning the fan motor.
It is furthermore provided that the fan motor by way of its rotation axis is aligned eccentrically in relation to a central axis of a motor receptacle region of the pressurized chamber. As a result, the space conditions in the pressurized chamber can be influenced in such a manner that these facilitate an outflow of the air, which is exhausted by the fan motor at the air outlet, in the direction of the second opening of the pressurized chamber.
It is also provided that a flow chamber is configured below the fan between the electric drive and an internal side of the pressurized chamber, wherein a spacing measured radially to the rotation axis of the electric drive between the electric drive and the internal side of the pressurized chamber, proceeding from a rear wall opposite the second opening of the pressurized chamber, increases on both sides of the electric drive in such a manner that the flow chamber toward the second opening is configured as a first flow duct, which widens on a left side of the electric drive, and as a second flow duct, which widens on a right side of the electric drive, for air conveyed by the fan, wherein the left flow duct and the right flow duct transition into a collective duct which leads to the second opening. As a result, the space conditions in the pressurized chamber can furthermore be influenced in such a manner that these facilitate an outflow of the air, which is exhausted by the fan motor at the air outlet, in the direction of the pressurized chamber.
It is also provided that the housing is equipped with a handle, wherein a longitudinal axis, which is defined by the handle, and a rotation axis of the fan motor are aligned so as to be approximately parallel to one another. A paint sprayer which is particularly compact in terms of its construction length can be produced as a result of the fan motor being diagonally installed in this manner.
It is finally provided that the third opening is configured as an opening which is semicircular in the cross section. As a result, an anti-tamper device which protects the control circuit board is achieved without the use of additional components.
It is furthermore provided that the fan motor comprises the electric drive and the fan, wherein it is also provided in particular that the paint sprayer is equipped with a power accumulator, and wherein it is also provided in particular that the handle, proximal to the end opposite the housing, is equipped with a coupling for mechanically and electrically coupling the power accumulator. Assembling of the paint sprayer is possible in a few steps as a result of a fan motor of this type, which forms a module.
It is also provided that the electric drive is configured as a brushless DC electric drive, also referred to as BLDC electric drive, which comprises the control circuit board connected to a motor housing; wherein the control circuit board is disposed opposite the fan. Assembling of the paint sprayer is furthermore facilitated as a result of the fan motor being configured with an electric drive of this type, because separate assembling of the control circuit board is dispensed with. It is furthermore ensured in conjunction with the features of claim 1 that any impediment of the air flow by the control circuit board is avoided, despite the latter being disposed on the motor housing.
It is furthermore provided that a/the fan driven by the electric drive is equipped with a/the fan housing, wherein an intake duct of the fan housing is passed through by a flow of induction air in the direction of a rotation axis of the electric drive; that the fan housing is equipped with an exhaust duct which is passed through by a flow of exhaust air in the direction of the rotation axis of the electric drive and has an annular cross section; and that the fan is equipped with a fan wheel which is received in the fan housing and is in particular configured as a radial fan wheel. A compact construction of the fan motor, which is adapted to the electric drive, is possible as a result of the fan being configured in such a manner.
It is also provided that the receptacle space is formed by the pressurized chamber, wherein the pressurized chamber is received in the interior space of the housing, and wherein a cavity is configured between the pressurized chamber and the housing. As a result, the housing does not have to assume the function of a pressurized chamber and can in this way be better adapted to its further requirements. At the same time, a cavity which can assume the function of an induction chamber is created as a result of a construction mode of this type.
It is furthermore provided that the cavity is configured in the region of the air inlet of the pressurized chamber, and it is provided in particular that the cavity is configured above the pressurized chamber, or above and behind the pressurized chamber, and it is provided in particular that the housing, in a region of the cavity which lies behind the pressurized chamber when viewed in the spraying direction, is configured with an air inlet mesh having air inlet slots. It is ensured as a result that the air inlet is positively supplied with air. It is guaranteed at the same time that the noise generated by the fan motor makes its way to the air inlet mesh only by way of a diversion, this already having a noise-damping effect.
It is also provided that an air filter is disposed between the pressurized chamber and the air inlet mesh. Apart from cleaning the inducted air, this air filter also has the effect of damping noise toward the user.
In the context of one example, a fan motor is a module which comprises an electric drive and a fan.
With reference to claim 1, an approximately orthogonal intersection of two planes in the context of one example is understood to mean that the planes intersect at an angle between 70° and 110°.
Further details of the present disclosure will be described in the drawing by means of a schematically illustrated exemplary embodiment. For the sake of clarity in the illustrations, any hatched representation of sectional faces has been dispensed with.
Shown in
Illustrated in
The receptacle space 5 is illustrated in a perspective view in
As can be seen in particular from
As can be seen from
The fan motor 7 comprises an electric drive 11 and a fan 2 (see
The electric drive 11 (see in particular
The fan 12 comprises a fan housing 18 (see in particular
The pressurized chamber 8 is received in an interior space 26 of the housing 3, wherein a cavity 27 is configured between the pressurized chamber 8 and the housing 3 (see in particular
The cavity 27 herein is embodied in the region of the air inlet 6a of the receptacle space 6 configured as the pressurized chamber 8. The cavity 27 mentioned is configured above the pressurized chamber 8 and—when viewed in a spray direction x of the paint sprayer 1—behind the pressurized chamber 8 (see in particular
The pressurized chamber 8, in addition to a first opening 31 formed by the air inlet 6a and a second opening 32 formed by the air outlet 6b, comprises a third opening 33 which is disposed opposite the first opening 31 (see in particular
In the case of an installed fan motor 7, the third opening 33 is closed by the control circuit board 17 (see
The fan motor 7, conjointly with the control circuit board 17 fastened thereto, is installed in an interior space 36 of the pressurized chamber 8 in such a manner that the control circuit board 17 bears on the seal ring 34 and as a result closes the third opening 33 in a sealing manner. The control circuit board 17 comprises a connecting cable 37 which is routed via the third opening 33 into the handle 4.
The pressurized chamber 8 is configured in two parts, wherein an upper shell 38 of the pressurized chamber 8 receives in a form-fitting manner the fan housing 18 and is screwed to a lower shell 39 of the pressurized chamber 8 in such a manner that the control circuit board 17 is pressed against the seal ring 34 in the region of the third opening 33 (see in particular
The fan motor 7, or the electric drive 11, by way of its rotation axis D11, is aligned eccentrically, by an eccentricity e, to a central axis M40 of a motor receptacle region 40 of the pressurized chamber 8. This can be seen in
A flow chamber 41 is configured below the fan 12, above the control circuit board 17 between the electric drive 11—schematically indicated by dashed lines in
A longitudinal axis L4, which is defined by the handle 4, and the rotation axis D11 of the fan motor 7 are aligned so as to be approximately parallel to one another (see
The third opening 33 of the pressurized chamber 8 is configured as an opening which is semicircular in the cross section (see in particular
It can furthermore be seen in
An enlarged stand-alone view of individual components shown in
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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10 2021 119 883.6 | Jul 2021 | DE | national |
This Application is a Section 371 National Stage Application of International Application No. PCT/EP2022/071165, filed Jul. 28, 2022, and published as WO 2023/006862 A1 on Feb. 2, 2023, and claims priority to German Application No. 102021119883.6, filed Jul. 30, 2021; the contents of these applications are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/071165 | 7/28/2022 | WO |