This application is a 35 U.S.C. § 371 National Stage Application of PCT/EP2016/080132, filed on Dec. 7, 2016, which claims the benefit of priority to Serial No. DE 10 2015 226 088.7, filed on Dec. 18, 2015 in Germany, the disclosures of which are incorporated herein by reference in their entirety.
The present disclosure relates to a hand-held power tool having a drive unit which for driving an insert tool has at least one drive motor and a gearbox that is coupled to the drive motor, wherein the gearbox is switchable between at least two different gear ratios.
Hand-held power tools which have a drive unit having a drive motor and a switchable gearbox wherein the drive unit is assigned a gear switching unit for switching the drive unit between at least two different gear ratios, are known from the prior art. The gear switching unit herein has an activatable shifting ring for switching gears.
Moreover, a hand-held power tool having a gear switching unit which is provided with an activatable shifting ring and an actuating unit having a servomotor is known from EP 2 848 371 A1. The servomotor herein, when activated, is configured to activate the activatable shifting ring in order to switch gears between the at least two different gear ratios.
The present disclosure provides a new hand-held power tool having a drive unit which for driving an insert tool has at least one drive motor and a gearbox that is coupled to the drive motor, wherein the gearbox is switchable between at least two different gear ratios. A communications interface is provided which is provided for communicating with a user guide unit that is activatable by a user and is configured to receive from the user guide unit switching instructions for switching the gearbox in an application-specific manner between the two different gear ratios.
The disclosure thus enables a hand-held power tool to be provided, in the case of which an application-specific switching of gears can be enabled in a simple and uncomplicated manner by way of the user guide unit, or of the switching instructions thereof, respectively, such that the hand-held power tool can be efficiently applied even by an inexperienced user.
The user guide unit is preferably at least in part integrated in the hand-held power tool and/or is at least in part configured as an external, separate component. A suitable user guide unit can thus be provided in a simple manner.
The user guide unit preferably has a mobile computer, in particular a mobile computer that is configured in the manner of a smart phone or tablet computer. Alternatively thereto, other, so-called “smart devices” such as, for example, a watch, eyeglasses, et cetera, can also be used as the mobile computer. Widely available mobile computers can thus be applied.
According to one embodiment, the user guide unit for communicating with the communications interface has an interactive program, in particular a smart phone app. A secure and reliable communication between the user guide unit and the communications interface can thus be enabled.
The user guide unit preferably has at least one operating element for initiating a switching procedure for switching the gearbox between the two different gear ratios, wherein the communications interface is configured to transmit a control signal to the at least one operating element in order to enable a command for initiating a switching procedure for switching the gearbox between the two different gear ratios by way of the at least one operating element to be generated. A switching procedure can thus be initiated in a simple manner.
The at least one operating element is preferably provided with an illumination means, and the control signal is configured to activate the illumination means in order for the command for initiating a switching procedure for switching the gearbox between the two different gear ratios to be visualized. A user of the hand-held power tool can thus safely and reliably identify an operating element that is to be operated in each case.
The at least one operating element is preferably configured as a switch or push-button. An uncomplicated and cost-effective operating element can thus be provided.
According to one embodiment, the at least one operating element has a display, and the control signal is configured to generate an indication for visualizing the command for initiating a switching procedure for switching the gearbox between the two different gear ratios on the display. A command for initiating a switching procedure can thus be securely and reliably indicated to a user of the hand-held power tool.
The display is preferably configured in the manner of touchscreen. A simple and cost-effective display can thus be provided.
The at least one operating element is preferably activatable for initiating a switching procedure for switching the gearbox between the two different gear ratios, and has a sensor which is configured to transmit an activation signal to the communications interface in the case of at least one operating element being activated. A respective activation of the operating element can thus be confirmed such that a further setting step can be indicated on the display, for example.
A servomotor which is configured to switch between the two different gear ratios in the case of the gearbox being activated is preferably provided. An automated switching of gears can thus be enabled.
The servomotor is preferably activatable by activating the at least one operating element. The servomotor can thus be activated in a secure and uncomplicated manner.
According to one embodiment, the communications interface is configured to transmit a control signal for activating the servomotor to the servomotor. An activation signal of the at least one operating element can thus be directed to the servomotor in a simple and secure manner.
The communications interface is preferably configured to transmit a control signal to actuators of the hand-held power tool, wherein at least one actuator, when activated by the communications interface, is configured to switch the gearbox between the two different gear ratios. The automated gear switching can thus be enabled in a simple manner.
The communications interface is preferably configured in the manner of a wireless transmission module, in particular as a radio module for the wireless communication by means of the Bluetooth standard. A secure and reliable transmission of data can thus be enabled.
The disclosure is explained in more detail in the description hereunder by means of exemplary embodiments that are illustrated in the drawings in which:
The hand-held power tool 100 preferably has a switchable gearbox (130 in
According to one embodiment, at least one user guide unit 115 which is configured at least for setting the first or the second gear ratio required in the respective current operation is provided. The user guide unit 115 herein can be configured for the active and/or passive user guidance when correspondingly switching between the first and the second gear ratio. In the case of an active user guidance, a user of the hand-held power tool 100 is preferably guided by visual, acoustic, and/or sensory instructions or commands, respectively, for switching in a corresponding switching procedure, while in the case of a passive user guidance a corresponding switching procedure is carried out automatically and is preferably only indicated to the user. Exemplary implementations of active and passive user guidance concepts will be described in detail below.
The user guide unit 115 preferably has at least one manually activatable operating unit 116, 117 having at least one, and for illustrative purposes, a first and a second manually activatable operating element 116, 117, wherein the operating elements 116, 117 are configured for initiating a switching procedure in order for the gearbox 130 to switch between different gear ratios. At least one of the two operating elements 116, 117 can preferably be configured as a switch and/or push-button.
The user guide unit 115 preferably has a mobile computer, for example a smart phone and/or a tablet computer, and/or the operating element 116, 117, can be configured as a display. According to one embodiment, the user guide unit 115 is at least in part integrated in the hand-held power tool 100 and/or is at least in part configured as an external, separate component (1040 in
The hand-held power tool 100 furthermore preferably has a communications interface 1050 which is preferably provided for communicating with the user guide unit 115 that is preferably activatable by a user, and is configured to receive at least from the user guide unit 115, switching instructions for switching the gearbox 130 in an application-specific manner between the two different gear ratios. The communications interface 1050 herein is at least configured to transmit a control signal to at least one of the operating elements 116, 117. Generating a command for initiating a switching procedure in order for the gearbox 130 to switch between the two different gear ratios, for example by way of at least one of the operating elements 116, 117, is preferably enabled herein. According to one embodiment, the communications interface 1050 is configured in the manner of a wireless transmission module, in particular as a radio module for the wireless communication by means of the Bluetooth standard. However, the transmission module can also be configured for any arbitrary other wireless and/or wired communication, for example by way of WLAN and/or LAN.
An optional working area illumination 104 is preferably disposed on the housing 110, for illustrative purposes in the region of the tool receptacle 190, in order for a working area of the hand-held power tool 100 to be illuminated. Moreover, a torque limiter element 170 for setting a maximum transmissible torque is preferably assigned to the tool receptacle 190. The torque limiter element 170 herein can be configured in the manner of a mechanical friction clutch or of an electric torque limiter.
According to one embodiment, the switchable gearbox 130 is assigned a gear switching unit 210 which is configured for switching the switchable gearbox 130 between at least two different gear ratios. This gear switching unit 210 preferably has at least one activatable shifting ring 140. The gear switching unit 210 moreover preferably has a transmission unit 134. The activatable shifting ring 140 is preferably rotatable at least between a first and a second rotary position, alternatively or additionally thereto, however, can also be configured so as to be axially displaceable, as is shown in an exemplary manner in
The transmission unit 134 is preferably configured to transmit an activation of the activatable shifting ring 140 to a preferably axially displaceable shifting element (350 in
According to one embodiment, the shifting ring 140 has an activation gate 142 in which the shifting rod 133 at least in portions engages. In order for the description to be simplified, only the embodiment of the gear switching unit 210 having at least one rotatable shifting ring 140 and a transmission unit 134 having a pivotable shifting bracket 132 will be described hereunder. However, the shifting ring 140 and/or the shifting bracket 132 can also be axially displaceable, as described above.
The shifting ring 140 is preferably assigned a position detection unit 160 which is configured to detect a respective current shifting position of the shifting ring 140. The shifting ring 140 herein, as described above, is preferably rotatable at least between a first and a second rotary position, wherein the first rotary position corresponds to a first gear ratio, and the second rotary position corresponds to a second gear ratio. The position detection unit 160 is preferably axially displaceable at least between a first and the second detection position, wherein the first detection position is configured for detecting the first rotary position, and the second detection position is configured for detecting the second rotary position. The shifting ring 140 moreover preferably has a gate 144 that is connected to the position detection unit 160, said gate 144 being configured for axially displacing the position detection unit 160 when the activatable shifting ring 140 is activated.
The position detection unit 160 preferably has a guide element 164 and an indicator element 162, wherein the guide element 164 at least in portions engages in the gate 144. The indicator element 162 is preferably configured to indicate a respective detected shifting position of the activatable shifting ring 140.
According to one embodiment, the position detection unit 160 for detecting a respective current shifting position, or rotary position, respectively, of the activatable shifting ring 140 is assigned a sensor. According to one embodiment the sensor is configured as a linear sensor 155, and according to a further embodiment the sensor 155 is configured as an angle sensor (710 in
The linear sensor 155 herein is preferably disposed on a board 151 of an electronics circuit 150 that is assigned to the position detection unit 160, and is configured to detect a respective current detection position of the position detection unit 160. The linear sensor 155 herein preferably detects a linear movement of the indicator element 162 of the position detection unit 160, and thus to indirectly detect the respective current shifting position, or rotary position, respectively, of the activatable shifting ring 140, since a corresponding linear position of the indicator element 162 corresponds in each case to an assigned shifting position, or rotary position, respectively, of the activatable shifting ring 140. The linear sensor 155 herein is preferably assigned at least one sensor element, for illustrative purposes three sensor elements 152, 153, 154. By contrast, the angle sensor (710 in
According to one embodiment, the gear shifting unit 210 is assigned an actuating unit 180 having a servomotor 182. The servomotor 182 is preferably assigned a servomotor gearbox 184. The servomotor 182, when activated, is preferably configured to activate the activatable shifting ring 140 in order to switch gears between the at least two different gear ratios. The servomotor 180 herein is preferably activatable by activating the at least one operating element 116, 117, or by way of the user guide unit 115, respectively.
The communications interface 1050 is preferably configured to transmit a control signal for activating the servomotor 182 to the servomotor 182. The control signal herein can be generated as a response to an activation of the at least one operating element 116, 117. Alternatively or additionally thereto, the generation of the control signal can preferably be triggered by the user guide unit 115, that is to say for example by a mobile computer in the form of a smart phone or of a tablet computer, such that a provision of the operating elements 116, 117 can also be dispensed with. Moreover, the generation according to one embodiment can also be triggered directly by the communications interface 1050, for example so as to depend on predefined operating parameters such that a provision of the operating elements 116, 117 can again be dispensed with.
In order for the activatable shifting ring 140 to be activated when the servomotor 182 is activated, the actuating unit 180 preferably has a drive output shaft 186 which preferably drives a drive element 146 of the shifting ring 140. The drive output shaft 186 and the drive element 146 are preferably configured as mutually meshing gear wheels. A respective toothing of the drive output shaft 186 and of the drive element 146 is preferably configured so as to be spur-toothed, so as to achieve a rotation of the shifting ring 140 by a rotation of the drive output shaft 186. On account thereof, a rotation of the shifting ring 140 between the at least two rotary positions can be preferably enabled. According to one embodiment, the servomotor 182 is controllable by way of the electronics circuit 150 of the position detection unit 160, wherein a current shifting ring position can preferably be identified by way of the position detection unit 160 after a voltage interruption, for example after a change of the rechargeable battery.
The planetary gear 130 preferably has an axially displaceable shifting element 350 which is preferably configured as a shifting annulus and hereunder will be referred to as the “shifting annulus 350”. The shifting annulus 350 is preferably displaceable between at least two axial positions, wherein in each case one axial position is assigned to one gear ratio. According to one embodiment, the shifting annulus 350 is configured as an annulus of the second planetary gear ratio; alternatively, however, the shifting annulus 350 can also be configured as an additional shifting annulus of the planetary gearbox 130.
The shifting rod 133 is preferably disposed in a guide region 416 of the gearbox housing 136, said guide region 416 in
According to one embodiment, the shifting bracket 132 for disposal in the groove-type receptacle 434 of the shifting rod 133 has a receptacle region 423. The receptacle region 423 is connected to an end region 421 preferably by way of a connection region 422. The end region 421 for disposal on the switching annulus 350 herein preferably by way of a clearance 414 of the gearbox housing 136 engages through the gearbox housing 136.
The shifting bracket 132 in the region of the connection region 422 is preferably guided by way of at least one, for illustrative purposes a first and a second, guide web 411, 412 of the gearbox housing 136. The shifting bracket 132 is preferably configured so as to be at least approximately U-shaped, wherein only one side of the shifting bracket 132 is shown in
According to one embodiment, the activatable shifting ring 140 has a preferably cylindrical main body 514 having a first and the second axial end 521, 522, and an external circumference 515 and internal circumference 516. The main body 514 at least in portions preferably has an axial widening region 512 which is preferably configured at the first end 521 of the shifting ring 140, but can also be configured at the second end 522. The widening region 512 herein is preferably configured so as to be arcuate and according to a first embodiment is provided with the gate 144 and the activation gate 142. The gate 144 for illustrative purposes herein is disposed so as to be closer to the first end 521 than the activation gate 142. However, the activation gate 142 could also be disposed so as to be closer to the first end 521 than the gate 144.
The main body 514, preferably on the external circumference 515 thereof, furthermore has the drive element 146 for driving the shifting ring 140 by way of the actuating unit 180 of
The operating unit 1020 is preferably provided with at least one, for illustrative purposes three, operating elements 1021, 1022, 1023 for setting a gear ratio, or an operating mode, respectively. The operating element 1021 for illustrative purposes is provided for setting the driver mode, the operating element 1022 for setting the drill mode, and the operating element 1023 for setting the percussion mode, wherein the operating elements 1021 to 1023 in an exemplary manner have symbols that correspond to the operating modes. The operating elements 1021 to 1023 are preferably disposed on a board 1030. The operating unit 1020 herein is preferably at least in part integrated in the hand-held power tool 100.
Herein, or alternatively thereto, the user guide unit 115 at least in part can be configured as an external, separate component 1040, as described above. In this case, the external component 1040 preferably has a mobile computer, in particular in the manner of a smart phone and/or tablet computer. Alternatively thereto, other so-called “smart devices” such as, for example a watch, eyeglasses, etc., can also be used as a mobile computer. A provision of the operating unit 1020 herein can be dispensed with, as has also been described above, in particular should the latter be implemented by the mobile computer. In order for a setting operating mode to be indicated, the hand-held power tool 100 preferably has a display. In this case, the user guide unit 115 conjointly with the hand-held power tool 100 preferably forms a tool system 1000.
The mobile computer 1040 preferably has a display 1010 which is preferably configured in the manner of a touchscreen, or so as to be controlled by gestures, respectively. The display 1010 for inputting at least one operating mode of the hand-held power tool 100 preferably has at least one, for illustrative purposes three, operating elements 1011, 1012, 1013. The operating elements 1011 to 1013 in
In the case of the user guide unit 115 having both the operating unit 1020 as well as the mobile computer 1040, the control signal described above is preferably configured to generate an indication for commanding initiation of a switching procedure for switching the gearbox 130 between the different gear ratios on the display 1010. Instructions herein are preferably indicated by way of the display 1010, for example an instruction which operating mode is to be set for a predefined operating step, a user of the hand-held power tool 100 subsequently being able to set said instruction, for example by way of the operating unit 1020. The operating elements 1021 to 1023 on the hand-held power tool 100 herein can be provided with illumination means (1231, 1232, 1233 in
The mobile computer 1040 can moreover at least in part also be integrated in the hand-held power tool 100, and setting the operating mode is preferably in each case performed automatically, preferably by way of the actuating unit 180. It is pointed out that the exemplary implementations of the user guide unit 115 described in
The illumination means 1231, 1232, 1233 are preferably activatable at least for indicating the command for initiating a switching procedure for switching the gearbox 130 of
According to one embodiment, the mobile computer 1040 for communicating with the communications interface 1050 of the hand-held power tool 100 has an interactive program 1342, 1344, in particular a smart phone app. A first program 1342 herein is preferably configured for setting application cases, for example for driving a screw into soft timber. The program 1342 herein determines operating parameters, for example a number of revolutions, a rotation direction, a torque, a gear ratio, and/or a percussion operation requirement preferably for a respective application case, and transmits said operating parameters to the communications interface 1050 of the hand-held power tool 100.
The communications interface 1050 herein is preferably configured to transmit a control signal to the actuators 1351, 1352, 1353 of the hand-held power tool 100, wherein at least one actuator 1351, when activated by the communications interface 1050, is configured for switching the gearbox 130 between the different gear ratios. The communications interface 1050 herein preferably transmits the control signal to the electronics circuit 150 which activates and/or controls the respective actuators 1351 to 1353.
Alternatively or additionally, a second program 1344 which is configured for setting at least one specific operating parameter, for example a number of revolutions, a rotation direction, a torque, a gear ratio, and/or a percussion operation requirement is provided. Herein, a user of the hand-held power tool 100 inputs desired operating parameters directly by way of the program 1344. Said operating parameters are then transmitted to the communications interface 1050 of the hand-held power tool 100, wherein the communications interface 1050 retransmits a corresponding control signal, as described above.
Alternatively or additionally thereto, the hand-held power tool 100 for manually setting a gear ratio and/or an operating mode, or for manually setting operating modes, respectively, can have at least one signal transducer 1311, 1312, 1313. For illustrative purposes, three signal transducers 1311, 1312, 1313 are shown in
The user guide unit 115 can moreover be assigned a display and/or a mobile computer 1040 which, as described above, indicates switching instructions for the application-specific switching of the gearbox 130. The switching instructions herein can be visualized as step-by-step instructions on the display and/or the mobile computer 1040. The at least one operating element 116, 117 for initiating a switching procedure for switching the gearbox 130 between the different gear ratios herein preferably has a sensor 1370 which, when the at least one operating element 116, 117 is activated, is configured to transmit an activation signal to the communications interface 1050 and/or to the mobile computer 1040 such that a respective next step of the switching instruction can be indicated.
The sensor 1370 can furthermore also be configured as an internal and/or external sensor for monitoring and/or optimizing the hand-held power tool 100, and preferably be configured as a temperature sensor, an acceleration sensor, an orientation sensor, etc. Software which is configured to verify the settings of the electronics circuit 150, or of the hand-held power tool 100 and to optionally adapt settings can be provided herein, said software emitting a warning signal and/or performing an automatic switching of gears in the case of a drive motor 120 of
An adapter interface 1380 for connecting to at least one adapter 1385 is preferably provided. The adapter interface 1380 herein can be configured in the manner of a mechanical interface, an electrical interface, and/or of a data interface, wherein the adapter 1385 is configured for transmitting items of information and/or control signals such as, for example, a torque, a number of revolutions, a voltage, a current, and/or further data to the hand-held power tool 100. The adapter 1385 in the case of an adapter interface 1380 that is configured as a data interface preferably has a transmission unit. The adapter 1385 can preferably be configured as, for example, a distance measuring unit, and can direct identified parameters to the hand-held power tool 100 by way of the adapter interface 1380. The adapter herein can be used with and/or without a drive unit 220. The adapter 1385 is preferably activatable by way of the mobile computer 1040, wherein the latter or the display can visualize an activation of the adapter 1385.
The electronics circuit 150 furthermore preferably controls the drive motor 120 and/or the operating area illumination 104. The drive motor 120 herein is preferably controlled so as to depend on a rotation direction signal that is transmitted by the rotation direction switch 106. The hand switch 105 preferably has a locking mechanism 1360 which is preferably configured as a mechanical and/or electrical locking mechanism. Furthermore, the on/off switch 107 and/or the electronics circuit 150 are/is provided with current by the rechargeable battery pack 102.
The activatable shifting ring 1440 preferably has a widening region 1444 having an activation gate 1446 which faces the drive output shaft 310 of
The activatable shifting ring 1440 is preferably configured so as to be axially displaceable and rotatable, wherein the shifting ring 1440, preferably when rotated, is simultaneously axially displaced. Alternatively, the shifting ring 1440 can also be only axially displaceable by way of the operating element 1460. A shifting rod 1450 that preferably has two guide elements 1452 which are configured so as to be diametrically opposite and which are disposed in the activation gate 1446 is furthermore provided. The shifting rod 1450 herein is connected to the gearbox 130 of
The gear switching unit 1810 for detecting the position of the shifting ring 1440 is preferably assigned to the angle sensor 710 of
Alternatively thereto, the linear sensor 155 of
A further alternative shifting rod 2250 which has two guide elements 2252 that are configured so as to be diametrically opposite is furthermore provided, said guide elements 2252 being disposed in the activation gates 2246, wherein the shifting rod 2250 is connected to the gearbox 130 of
The connection element 2512 at least in portions preferably shrouds an end of an arcuate main body (2610 in
The plate-like main body 2514, the guide element 2252, and the connection element 2512 preferably configure a guide unit 2510 which is preferably disposed in a receptacle 2520 of the gearbox housing 136, in particular of the first gearbox housing part 137 of
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10 2015 226 088.7 | Dec 2015 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/080132 | 12/7/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/102516 | 6/22/2017 | WO | A |
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