This application is a 35 U.S.C. § 371 National Stage Application of PCT/EP2016/072169, filed on Sep. 19, 2016, which claims the benefit of priority to Serial Nos. DE 10 2015 218 713.6, filed on Sep. 29, 2015 and DE 10 2016 216 794.4, filed on Sep. 6, 2016 in Germany, the disclosures of which are incorporated herein by reference in their entirety.
The disclosure relates to a hand-held power tool having at least one machine-side contact element.
Hand-held power tools, in particular angle grinders, are already known from the prior art.
The hand-held power tool according to the disclosure having the features of the claims is realized, in particular, as an angle grinder. In the case of hand-held power tools of this type, there is a particular requirement to increase safety for an operator of the hand-held power tool. This includes, inter alia, monitoring of whether safety-relevant accessories, such as protective hood or an ancillary handle, are fitted.
The hand-held power tool according to the disclosure has at least one transmission housing part. The transmission housing part is assigned to a housing of the hand-held power tool. The transmission housing may be realized so as to constitute a single piece with the housing of the hand-held power tool. The housing of the hand-held power tool may, besides the transmission housing part, further housing parts such as, for example, a motor housing and a handle housing. According to the disclosure, a safety-relevant accessory has at least one accessory-side contact element. It is proposed that the machine-side contact element and the accessory-side contact element can be releasably connected to each other. It can thus be assured, advantageously, that the safety-relevant accessory can be fitted on or to the hand-held power tool.
In particular, the machine-side and the accessory-side contact element are assigned to a detection unit, which is designed to detect mechanical fastening of the accessory to the housing of the hand-held power tool, in particular to the transmission housing part. Advantageously, it can be detected by the detection unit whether or not a safety-relevant accessory is in a fitted state on the hand-held power tool. A fitted state exists, in particular, if the machine-side contact element is connected to the accessory-side contact element. The machine-side contact element may be realized, for example, as a threaded hole for receiving an ancillary handle, or as a bearing flange for receiving a protective hood. The machine-side contact element may be realized so as to constitute a single piece with a sensor element of the detection unit. The accessory-side contact element may be realized, for example, as a threaded stem of an ancillary handle, or as a protective-hood flange.
In an advantageous embodiment, the accessory is realized as an ancillary handle. The ancillary handle is advantageously intended, in particular, to be gripped by an operator of the hand-held power tool. Thus, advantageously, safety in the use of the hand-held power tool can be increased, in that the hand-held power tool is operated with two hands. In a further advantageous embodiment, the accessory is realized as a protective hood. The protective hood is advantageously intended to protect an operator of the hand-held power tool, during operation of the hand-held power tool, against sparks and/or material particles that are produced during operation of the hand-held power tool, and/or against fragments of a disk, broken during operation, that are flung outward with great force.
The detection unit may have an electrical connection element. In particular, the machine-side and/or the accessory-side contact element may be realized as an electrical connection element. If the accessory is fastened to the hand-held power tool, the machine-side electrical contact element and the accessory-side electrical contact element are advantageously connected to each another, and close an electric circuit.
If the machine-side contact element is realized as an electrical connection element, it may advantageously close an electric circuit with the accessory-side contact element of electrically conductive material. It can thus be detected, advantageously, whether the safety-relevant accessory is fitted to or on the hand-held power tool.
The detection unit may advantageously have a capacitive proximity switch.
The detection unit may advantageously have a pressure sensor element, the pressure sensor element being designed to detect a contact pressure of the accessory onto the housing. The pressure sensor element may be realized, for example, as a strain gauge or as a piezoelectric pressure sensor. The pressure sensor element may be arranged in or on the housing of the hand-held power tool in such a manner that the accessory, in particular the accessory-side contact element, acts indirectly or directly upon the pressure sensor element. The accessory is advantageously connected to the housing of the hand-held power tool in a form-fitting manner, or in a force-fitting and form-fitting manner. Advantageously, the contact pressure is detected in a region in which the form-fit is formed.
The detection unit may have a radar sensor element. The radar sensor element is designed, in particular, to detect an approach of an object, advantageously of an accessory. If the accessory is permanently fixed at the same distance in relation to the radar sensor, the radar sensor element advantageously identifies the fitted accessory. Advantageously, the radar sensor element is likewise designed to detect specific shapes or patterns, enabling unambiguous identification of the accessory.
The detection unit may have a magnetic field sensor.
In a further advantageous embodiment, the machine-side contact element is realized as a magnetic field sensor, and the accessory-side contact element is realized as a magnet. Thus, advantageously, a magnetic circuit can be closed, and it can be detected whether the safety-relevant accessory is fitted to or on the hand-held power tool.
The magnet may be arranged in the threaded stem of the ancillary handle.
Advantageously, the hand-held power tool is equipped with an electromotive drive unit, in particular an electric motor, wherein the electromotive drive unit is arranged in a motor housing part of the hand-held power tool. The electromotive drive unit is intended, in particular, to drive a work spindle.
An electronics unit is arranged in the hand-held power tool, and is advantageously intended to supply current to the electromotive drive unit.
Advantageously, the electronics unit supplies current to the drive unit only when the machine-side contact element and the accessory-side contact element are connected to each other, the accessory being in the fitted state. Advantageously, only a drive unit of the hand-held power tool that is supplied with current can be switched on or off by an operator, by means of an operating switch. Thus, advantageously, increased safety of an operator of the hand-held power tool can be ensured.
Advantageously, in the case of a fitted accessory, at least one switching element is actuated, wherein, upon actuation of the switching element, at least one item of information, concerning whether and/or the fact that the accessory is fitted, is relayed to the electronics unit, in particular via at least one electrical conductor. It can thus be detected, advantageously, whether the safety-relevant accessory is fitted to or on the hand-held power tool.
In a further advantageous embodiment, the hand-held power tool has at least one safety element, wherein the safety element can communicate with the hand-held power tool, the electronics unit and/or a mobile device.
Further advantageous and expedient embodiment are given by the description of the figures and by the drawings.
The drawings show embodiments of a hand-held power tool according to the present disclosure.
There are shown:
Components that are the same in the differing embodiments are denoted by the same references.
Arranged in the transmission housing part 12, as can be seen from
An accessory 26 is intended to be connected to the hand-held power tool 10. The accessory 26 has an accessory-side contact element 28. Accessory-side means that the contact element 28 is arranged in the accessory 26 for the hand-held power tool 10. In the exemplary embodiment according to
As represented in
The function of the protective hood 26b to protect an operator of the hand-held power tool 10, during operation of the hand-held power tool 10, against sparks and/or material particles that are produced during operation of the hand-held power tool, and/or against fragments of a disk, broken during operation, that are flung outward with great force.
The machine-side contact elements 24 and the accessory-side contact elements 28 are electrical contact elements. Electrical contact elements, when connected, close an electric circuit.
Thus, in the exemplary embodiment in
If the transmission housing part 12 is composed of an electrically conductive material, it must be ensured that no short circuit occurs between the contact elements 24, 28 and the transmission housing part 12. For this purpose, the contact elements 24, 28 are insulated with respect to the transmission housing part 12.
In a further embodiment, according to
As shown by
An electronics unit 55 is arranged in the motor housing part 18 of the hand-held power tool 10, and is intended to supply current to the electromotive drive unit 20.
The electronics unit 55 in this case identifies whether the electric or magnetic circuit is closed, i.e. whether the accessory 26 is fitted to or on the hand-held power tool.
The protective hood 26b has a protective-hood band, not represented. If the protective hood 26b, and consequently the protective-hood band, is fitted on the hand-held power tool 10, a lever element 60 is moved. The lever element 60 in this case is realized as a stirrup. The lever element 60 in this case actuates a first switching element 62. The first switching element 62 is, for example, a microswitch or the like. Upon actuation of the first switching element 62, the information that the protective hood 26b is fitted is relayed to the electronics unit 55, via two electrical conductors 64.
In the second variant, a thrust- and/pressure element 66 projects out of the transmission housing 12 of the hand-held power tool 10. The thrust- and/pressure element & more precisely 66 in this case is realized as a plunger, and extends onto the protective hood 26b. If the protective hood 26b is fitted onto the hand-held power tool 10, the pusher 66 is actuated. The pusher 66 in this case actuates a second switching element 68. The second switching element 68 is, for example, a microswitch or the like. Upon actuation of the second switching element 68, the information that the protective hood 26b is fitted is relayed to the electronics unit 55, via the electrical conductors 64.
The electronics unit 55 supplies current to the drive unit 20 of the hand-held power tool 10 only when the contact elements are connected to each other, the accessory 26 being in state of having been fitted to or on the hand-held power tool 10.
The safety element 70 communicates with the electronics 55 via radio communication, for example via BT, BLE, NFC, WLAN or the like.
Contact elements may also be provided on the hand-held power tool, and communication may be effected via the contact elements. The contact elements in this case may be mounted on the protective hood, on the protective-hood band. It is also conceivable, however, that the contact elements can be fastened to another location on the protective hood, considered appropriate by persons skilled in the art.
Apart from the identification of the accessory, the safety element 70 may identify and/or record parameters such as, for example, a temperature, a vibration or the like, and communicate these to the electronics unit 55. The electronics unit 55 of the hand-held power tool 10 evaluates the parameters and if necessary initiates one of the following actions: setting of rotational speed, adaptation of power output, additional cooling, display of the parameters of the hand-held power tool, or the like.
The safety element 70 may communicate with a mobile device 90. The safety element 70, the mobile derive 90 and the hand-held power tool 10 in this case constitute a network. The mobile device 90 is realized, for example, as a smartphone, smartband or the like. In particular, the mobile derive may have access to the Internet or to another network. The network is, in particular, a site in which safety settings can be effected, managed and monitored.
A hand-held power tool 10 having an accessory 26 and having a detection unit 100 is shown in
Differing positions of a magnetic field sensor 38 assigned to a detection unit 100 are shown in
Shown in
For the purpose of detecting the magnet 36 on the protective hood 26b, the hand-held power tool 10 may have a magnetic field sensor 38, which is arranged on the output side 15 of the housing 11 of the hand-held power tool 10, in particular of the transmission housing part 12 (see
The detection unit 100 is designed, in particular, to detect connection of the machine-side contact element to the accessory-side contact element 28. Advantageously, the magnetic field sensor 38 and the magnet 36 are arranged in such a manner that a connection is only detected as soon as the accessory 26 is fully fitted to the housing 11 of the hand-held power tool 10. In
A further embodiment of the detection unit 100 is shown in
A further alternative embodiment of the detection unit 100 is shown in
Alternatively, it is also conceivable for a dynamic air-pressure change to be detected by the detection unit 100, as shown exemplarily in
It is likewise conceivable for the fastening of an accessory 26 in the form of a protective hood 26b to be detected by means of an air-pressure sensor element 130, as only described in the following, but not shown by a figure. In a manner similar to the previous embodiment, the bearing flange of the transmission housing pat may have a through-opening, the air-pressure sensor element being arranged along the direction of flow, between the through-opening and the fan. In the fitted state, the through-opening in the bearing flange is advantageously covered by the protective-hood flange in such a manner that the cooling air flow through the through-opening is interrupted and, depending on the direction of flow, a positive pressure or a negative pressure is produced, which can be detected by the air-pressure sensor element.
Number | Date | Country | Kind |
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10 2015 218 713 | Sep 2015 | DE | national |
10 2016 216 794 | Sep 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/072169 | 9/19/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/055125 | 4/6/2017 | WO | A |
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Entry |
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International Search Report corresponding to PCT Application No. PCT/EP2016/072169, dated Nov. 18, 2016 (German and English language document) (7 pages). |
Number | Date | Country | |
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20180272494 A1 | Sep 2018 | US |