This disclosure generally relates to a hand-held power tool. More specifically, this disclosure relates to a hand-held power tool for achieving a comfortable wrist angle during operation.
Hand tools, such as a hand auger or a screwdriver, may require significant effort to operate. Moreover, because such tools are limited by how quickly a user can operate them, hand tools may be inefficient. Power tools may solve many of these shortcomings. For example, a user operating a drill may be able to drive a screw more quickly and with less effort than would be required using a screwdriver. Power tools are useful in many contexts such as construction, metalworking, gardening, and housework. For example, power tools may be used for drilling, cutting, sanding, digging, fastening, and/or the like. Power tools are often designed for their intended application. As a result, some power tools may be poorly suited to certain applications (e.g., those outside their intended use). For example, a drill for driving fasteners may be poorly suited to dig holes.
Disclosed herein are hand-held power tools. The hand-held power tools disclosed herein may promote comfortable operation by reducing the strain on a user from operating the hand-held power tools. For example, the hand-held power tools disclosed herein promote a comfortable wrist/elbow position for a user by reducing strain induced by ulnar deviation experienced by a user when operating the hand-held power tools in a vertical orientation. As another example, the hand-held power tools disclosed herein reduce an amount of force required to hold the hand-held power tools in a vertical orientation by positioning the center of mass of the hand-held power tools nearby a tool head of the hand-held power tools. As a third example, the hand-held power tools disclosed herein reduce strain associated with a user's wrist contacting a battery pack of the hand-held power tools by positioning the battery pack to provide wrist clearance for a user.
One implementation of the present disclosure is a hand-held power tool including a motor housing, a motor in the motor housing, an auger coupled to the motor and including a rotational axis, and a first handle coupled to the motor housing and including a grip. In some embodiments, the rotational axis of the auger and an axis of the grip subtend an acute angle as measured from the auger.
In some embodiments, the acute angle is 65 to 90 degrees. In some embodiments, the motor housing includes an air intake spaced a distance from the motor. In some embodiments, the hand-held power tool includes a controller positioned between the air intake and the motor. In some embodiments, the motor is positioned proximal to the auger. In some embodiments, the motor is positioned between the auger and a center of mass of the hand-held power tool. In some embodiments, the hand-held power tool includes a clutch configured to interrupt transmission of torque from the motor to the auger when a threshold torque value is exceeded. In some embodiments, the clutch includes a selector to select the threshold torque value from a number of torque values, wherein the selector is mechanically limited to a single selection from the number of torque values. In some embodiments, the angle is 74 degrees. In some embodiments, the hand-held power tool includes a battery foot coupled to the first handle and configured to slidably engage a battery, wherein an axis of engagement of the battery foot and the rotational axis of the auger subtend a second angle of 15 to 75 degrees measured from the first handle. In some embodiments, the hand-held power tool includes a bridge coupled to the motor housing and the battery foot. In some embodiments, the motor is positioned in the motor housing such that an axis of the bridge intersects the motor. In some embodiments, the hand-held power tool includes a second handle, wherein a longitudinal axis of the second handle is perpendicular to the rotational axis of the auger and the axis of the grip portion. In some embodiments, the motor housing includes an air intake spaced a distance from the motor. In some embodiments, a controller is positioned closer to the air intake than the motor. In some embodiments, a majority of the motor is positioned between a center of mass of the hand-held power tool and the auger. In some embodiments, the battery foot does not extend rearward of the axis of the grip.
Another implementation of the present disclosure is a hand-held power tool including a motor housing, a motor in the motor housing, a tool head coupled to the motor and including a rotational axis, a battery foot configured to slidably engage a battery, and a handle coupled to the motor housing and including a grip, wherein an axis of engagement of the battery foot and the rotational axis of the tool head subtend an angle greater than 0 degrees as measured from the handle.
In some embodiments, the angle is 15 to 75 degrees. In some embodiments, the hand-held power tool includes a bridge coupled to the motor housing and the battery foot. In some embodiments, the motor is positioned in the motor housing such that an axis of the bridge intersects the motor. In some embodiments, the hand-held power tool includes a second handle, wherein a longitudinal axis of the second handle is perpendicular to the rotational axis of the tool head and an axis of the grip. In some embodiments, the motor is positioned proximal to the tool head. In some embodiments, the tool head includes an auger bit or a weeding bit. In some embodiments, the hand-held power tool includes a second handle positioned behind the motor.
Another implementation of the present disclosure is a hand-held power tool including a motor housing, a motor in the motor housing, wherein the motor housing includes an air intake spaced a distance from the motor, a controller positioned between the air intake and the motor, a tool head coupled to the motor and including a rotational axis, and a handle coupled to the motor housing and including a grip, and wherein the motor is positioned between a center of mass of the hand-held power tool and the tool head.
In some embodiments, the hand-held power tool includes a bridge coupled to the motor housing, wherein the motor is positioned in the motor housing such that an axis of the bridge intersects the motor. In some embodiments, the motor is positioned proximal to the tool head. In some embodiments, the tool head includes an auger bit or a weeding bit.
In the following description of embodiments, reference is made to the accompanying drawings which form a part hereof, and in which it is shown by way of illustration specific embodiments which can be practiced. It is to be understood that other embodiments can be used and structural changes can be made without departing from the scope of the disclosed embodiments.
Referring generally to the FIGURES, described herein is a hand-held power tool having a handle angle that promotes a comfortable wrist and/or elbow position for a user during operation. Speaking generally, the hand-held power tool may reduce strain on a user caused by ulnar deviation when the hand-held power tool is used in a vertical orientation. Additionally or alternatively, a center of mass of the hand-held power tool may be positioned nearby a tool head of the hand-held power tool, thereby increasing a stability of the hand-held power tool when used in a vertical orientation.
First handle 160 may include grip 162. Grip 162 may correspond to a portion of first handle 160 that receives the middle, ring, and pinky fingers of a user. In various embodiments, grip 162 is bounded at the top by trigger 210 and bounded at the bottom by base unit 220. For example, a top of grip 162 may be adjacent to trigger 210 and a bottom of grip 162 may be adjacent to base unit 220. Grip 162 may include grip axis 164. Grip axis 164 may be characterized by a line passing through first center 168 of cross-section 166 and second center 172 of cross-section 170. Cross-section 166 and cross-section 170 may be taken with respect to an outside circumference of grip 162. Cross-section 166 may be positioned adjacent to trigger 210 (e.g., where a middle finger of a user would contact first handle 160, etc.). Cross-section 170 may be positioned adjacent to base unit 220 (e.g., where a pinky finger of a user would contact first handle 160, etc.). In various embodiments, cross-section 166 and/or cross-section 170 are taken with respect to a plane parallel to an axis of actuation of trigger 210 (shown as axis 212). Many planes parallel to axis 212 may exist. In various embodiments, cross-section 166 and/or cross-section 170 are taken with respect to the specific plane which (i) has a normal vector that intersects rotational axis 132 and (ii) is parallel to axis 212. As shown in
Turning now to
Referring again to
In some embodiments, trigger 210 is coupled to first handle 160. Trigger 210 may activate motor 120. In various embodiments, trigger 210 is a variable speed trigger. For example, a speed of motor 120 may be varied by pulling (e.g., actuating) trigger 210 more or less. Trigger 210 may be actuated along axis 212. For example, a user may actuate trigger 210 using an index finger to cause trigger 210 to operate a switch which in turn causes power to be provided to motor 120. Trigger 210 is shown in greater detail with reference to
Motor 120 may include a direct current (DC) motor. Additionally or alternatively, motor 120 may include an alternating current (AC) motor. Motor 120 may provide power to work implement 130. For example, work implement 130 may be directly coupled to motor 120 (e.g., via a drive shaft, etc.) to receive mechanical power therefrom. Alternatively, the work implement 130 may be coupled to the motor 120 through a gear mechanism (not shown) or other transmission. In various embodiments, motor 120 is positioned proximal to work implement 130. In various embodiments, motor 120 is coaxial to rotational axis 132.
Work implement 130 may include an auger (as shown in
In various embodiments, motor 120 is spaced distance 128 apart from air intake 150. Spacing motor 120 distance 128 apart from air intake 150 may provide various benefits. For example, moving motor 120 forward (e.g., towards work implement 130, etc.) may create space in housing 110 to position additional components, such as controller 140. As another example, moving motor 120 forward may facilitate increased airflow from air intake 150 to an inside of housing 110, thereby improving heat transfer for components such as motor 120. Furthermore, moving the motor 120 forward lowers the center of mass of the tool when used in a vertical orientation as explained above. In some embodiments, distance 128 is at least 20 millimeters (mm). Additionally or alternatively, distance 128 may be greater than a length of motor 120. For example, if motor 120 is 80 mm along its axis, then distance 128 may be 85 mm.
Hand-held power tool 100 may include controller 140. Controller 140 may be positioned within housing 110. In various embodiments, controller 140 is positioned between air intake 150 and motor 120. Controller 140 may include a circuit that receives inputs from trigger 210 and/or base unit 220 and controls motor 120 based on the inputs. For example, controller 140 may control a speed of motor 120 based on an amount of depression of trigger 210.
Motor 120 may include clutch 122. Clutch 122 may engage/disengage mechanical power transmission from a drive shaft of motor 120 to a driven shaft (e.g., a drill chuck, work implement 130, etc.). Clutch 122 may include selector 124. Selector 124 may facilitate selection of a threshold torque value from a number of torque values. For example, clutch 122 may interrupt transmission of torque from a shaft of motor 120 to a driven shaft (e.g., a drill chuck, work implement 130, etc.) when a threshold torque value is exceeded, and a user may select the threshold torque value using selector 124. In some embodiments, clutch 122 includes a torque limiter (shown as limiter 126). Limiter 126 may mechanically limit selector 124 to a single selection from a number of torque values. In some embodiments, limiter 126 includes a mechanical fastener. For example, limiter 126 may include a mechanical fastener that fastens a clutch collar of selector 124 to housing 110. Additionally or alternatively, limiter 126 may include a shear pin, a synchronous magnetic torque limiter, a ball detent type limiter, a pawl and spring type limiter, and/or the like. In various embodiments, selector 124 is mechanically limited to a single threshold torque value via limiter 126. In some embodiments, motor 120 includes an impact driver. The impact driver may facilitate digging through obstacles in the ground such as rocks or roots and/or digging through hard soil.
Hand-held power tool 100 may include base unit 220. In various embodiments, base unit 220 is coupled to first handle 160. Base unit 220 may receive a power source to power hand-held power tool 100. For example, base unit 220 may include a battery footing to receive a slide-type battery pack. As another example, base unit 220 may include a corded base unit to receive AC power. Base unit 220 may slidably engage a battery along axis of engagement 222. For example, a user may slide a battery onto a battery footing of base unit 220 along axis of engagement 222. In various embodiments, a battery pack is slid onto base unit 220 from behind (e.g., such that the battery pack travels along axis of engagement 222 from first handle 160 towards work implement 130).
In some embodiments, base unit 220 and/or the power source (e.g., a slide-type battery pack, etc.) include a release mechanism. For example, a slide-type battery pack may include a button that releases a mechanical linkage holding the battery pack in place such that the battery pack can be slid off base unit 220. Rotational axis 132 and axis of engagement 222 may subtend second angle 194 measured from first handle 160. In various embodiments, second angle 194 is in a range of 30 degrees to 55 degrees. In some embodiments, second angle 194 is in a range of 0 degrees to 90 degrees. For example, second angle 194 may range from 15 degrees to 75 degrees. In various embodiments, second angle 194 promotes comfortable operation of hand-held power tool 100 by preventing wrist and/or forearm contact with base unit 220 and/or the power source during vertical operation of hand-held power tool 100. For example, second angle 194 may provide wrist clearance when operating hand-held power tool 100 vertically such that a user's wrist is clear of (e.g., does not contact under normal operation) the battery pack, thereby preventing strain/discomfort on the user. In various embodiments, hand-held power tool 100 achieves this wrist clearance by positioning base unit 220 so that it does not extend beyond grip axis 164. In comparison, traditional tools may include a battery pack that extends beyond a grip axis of the tool such that the battery contacts a user's wrist when the user abducts/adducts their wrist during normal operation (e.g., as shown in
Hand-held power tool 100 may include bridge 180. Bridge 180 may be coupled to housing 110. For example, bridge 180 may be integral with housing 110. In various embodiments, bridge 180 mechanically supports first handle 160. For example, bridge 180 may prevent cantilevering of first handle 160 during operation of hand-held power tool 100. In various embodiments, bridge 180 is coupled to base unit 220. For example, bridge 180 may extend between housing 110 and a battery foot of base unit 220 such that bridge 180 is coupled to housing 110 and the battery foot of base unit 220. In some embodiments, bridge 180 extends from housing 110 along axis 182. Axis 182 may be characterized by a line passing through first center 186 of cross-section 184 and second center 190 of cross-section 188. Cross-section 184 and cross-section 188 may be taken with respect to an outside circumference of bridge 180. In some embodiments, first center 186 and second center 190 correspond to a centroid of cross-section 184 and cross-section 188 respectively. Cross-section 184 may be positioned adjacent to housing 110. Cross-section 188 may be positioned adjacent to base unit 220. In various embodiments, motor 120 is positioned such that axis 182 intersects motor 120.
In some embodiments, hand-held power tool 100 includes speed selector 250. Speed selector 250 may facilitate selecting between a number of motor speeds. For example, a user may select a low speed for precise weeding and a high speed for digging through dirt. Speed selector 250 may control a rotational speed of motor 120. In some embodiments, speed selector 250 may control a rotational direction of motor 120. For example, speed selector 250 may facilitate switching between clockwise rotation of motor 120 and counterclockwise rotation of motor 120 (e.g., forward and reverse directions).
Generally, as used herein, the term “substantially” is used to describe element(s) or quantit(ies) ideally having an exact quality (e.g., fixed, the same, uniformed, equal, similar, proportional), but practically having qualities functionally equivalent to the exact quality. For example, an element or quantity is described as being substantially fixed or uniformed can deviate from the fixed or uniformed value, as long as the deviation is within a tolerance of the system (e.g., accuracy requirements, etc.). As another example, two elements or quantities described as being substantially equal can be approximately equal, as long as the difference is within a tolerance that does not functionally affect a system's operation.
Likewise, although some elements or quantities are described in an absolute sense without the term “substantially”, it is understood that these elements and quantities can have qualities that are functionally equivalent to the absolute descriptions. For example, in some embodiments, a ratio is described as being one. However, it is understood that the ratio can be greater or less than one, as long as the ratio is within a tolerance of the system (e.g., accuracy requirements, etc.).
Although the disclosed embodiments have been fully described with reference to the accompanying drawings, it is to be noted that various changes and modifications will become apparent to those skilled in the art. Such changes and modifications are to be understood as being included within the scope of the disclosed embodiments as defined by the appended claims.
The terminology used in the description of the various described embodiments herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used in the description of the various described embodiments and the appended claims, the singular forms “a”, “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that the term “and/or” as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items. It will be further understood that the terms “includes,” “including,” “comprises,” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.