The invention relates to a hand-held power tool comprising a two-stroke engine wherein the two-stroke engine has a cylinder in which a combustion chamber is formed that is delimited by a piston. The piston drives in rotation a crankshaft that is rotatably supported in a crankcase. The crankcase in at least one position of the piston is connected by means of at least one transfer passage to the combustion chamber. An air passage for supply of combustion air is provided. A mixture passage for supply of fuel/air mixture is also provided. The air passage and the mixture passage are at least partially connected to each other in operation. A section of the mixture passage is formed in a carburetor. In the carburetor at least one fuel port opens into the mixture passage. The air passage in at least one position of the piston supplies combustion air into the at least one transfer passage. The mixture passage opens with a piston-controlled mixture inlet into the crankcase.
DE 10 2007 037 009 A1 discloses a two-stroke engine for driving the tool of a hand-held power tool wherein the intake passage is divided by a partition into an air passage and a mixture passage. It has been found that such two-stroke engines may stall when accelerating from idle.
It is an object of the present invention to provide a hand-held power tool of the aforementioned kind whose two-stroke engine has improved running behavior.
In accordance with the present invention, this is achieved in that upon upward stroke of the piston the mixture inlet across a portion of its width measured in the circumferential direction of the cylinder is connected to, or in communication with, the crankcase before the air passage connects (communicates) with the transfer passage.
At idle the throttle valve in the carburetor is only slightly open. In this throttle valve position, fuel can be supplied to the combustion chamber through the air passage as well as through the mixture passage. At full load it is desirable that the air passage opens before the mixture passage opens. Since the control times for opening the passages are constructively defined by means of the design of the ports at the cylinder bore, the air passage therefore always opens before the mixture passage. Accordingly, upon upward stroke of the piston first underpressure is applied to the air passage and only subsequently to the mixture passage. Because of this, at idle fuel from the mixture passage is sucked through the connection of the passages into the air passage and from the air passage into the transfer passages. It has been found that upon further opening of the throttle valve the mixture supply will reverse, i.e., within a narrow pivot range of a few degrees of the throttle valve the fuel is no longer supplied through the air passage and the mixture passage but substantially only through the mixture passage. The reversal of the mixture supply is realized in particular when the intermittently existing connection of the passages is closed by the throttle valve. Fuel that is supplied through the air passage reaches the transfer passages and from there flows into the combustion chamber. Fuel that is supplied through the mixture passage first reaches the crankcase and from there passes through the transfer passages into the combustion chamber. Therefore, it requires several revolutions of the crankshaft until fuel, supplied through the air passage up to this point, can pass into the combustion chamber through the mixture passage. It has been found that this short period of time in which only little fuel reaches the combustion chamber may be sufficient to cause the engine to stall.
In order to avoid this, it is now proposed that, upon upward stroke of the piston, first the mixture inlet is connected with the crankcase before the air passage connects with the transfer passage. The connection or communication should take place only about a portion of the width of the mixture inlet. In this way it is ensured that the underpressure from the crankcase first is applied to the mixture passage and only subsequently is applied to the air passage. In this way, it is achieved that even for substantially closed throttle valve mixture can be sucked in through the crankcase. The deficiency in fuel supply into the combustion chamber that occurs upon fuel supply reversal from fuel being supplied through both passages to fuel being supplied through the mixture passage can therefore be prevented by construction-based measures. Since the mixture inlet is connected only about a portion of its width with the crankcase, this is of no consequence under full load where opening of the air passage before the mixture passage opens is desirable. By opening the mixture inlet only about a portion of its width before the air passage is connected to the transfer passage, the disadvantage of insufficient mixture supply upon acceleration, observed in engines with divided intake passage, can be prevented.
Advantageously, the length of the portion of the width of the mixture inlet is approximately 10% up to approximately 80%, in particular approximately 20% up to approximately 60%, of the total width of the mixture inlet. Advantageously, the mixture inlet is connected to the crankcase with said portion of the width approximately at 1° crank angle up to approximately 5° crank angle before the air passage is connected with the transfer passage. This short duration is sufficient in order to generate in the mixture passage an underpressure so that the fuel is sucked into the mixture passage and not into the air passage. Since the mixture inlet is open only across a portion of its width and shortly after opening of the mixture inlet the air passage is connected to the transfer passage, opening of the mixture inlet before opening of the air passage to the transfer passage is of no consequence under full load so that at full load the desired function is provided. After the air passage has been connected with the transfer passage, it is provided that the mixture inlet opens across its entire width into the crankcase. The indicated sequence relates to the upward stroke of the piston, respectively. The mixture inlet opens across its entire width advantageously approximately at 0.5° crank angle up to approximately 3° crank angle after connection of the air passage with the transfer passage.
A simple constructive configuration results when the piston at its bottom edge has a cutout that connects the mixture inlet across the portion of its width with the crankcase. Advantageously, the width of the cutout, measured in circumferential direction of the piston, increases in a direction toward the crankcase. In this way, a gradual opening of the mixture inlet into the crankcase is achieved.
In addition, or as an alternative, it can be provided that the mixture inlet at its bottom edge has a depression that connects the mixture inlet across the portion of its width with the crankcase. In order to achieve a gradual opening, it is provided that the width of the depression, measured in circumferential direction of the cylinder, decreases toward the crankcase.
Advantageously, the air passage and the mixture passage across at least a section of their length extend in a common intake passage and are separated from each other by a partition. Air passage and mixture passage extend in particular commonly within the carburetor so that only a single carburetor bore and only a single throttle valve for controlling the supplied combustion air quantity are required.
Advantageously, in the carburetor a throttle valve with a throttle shaft and a choke valve with choke shaft are pivotably supported, respectively. In the carburetor a partition section of the partition is arranged in particular between the throttle valve and the choke valve. The fuel port opens advantageously into the mixture passage. By means of the partition section disposed in the carburetor a particularly excellent separation of air passage and mixture passage results. However, it can also be provided that only downstream of the throttle valve a partition between the air passage and the mixture passage is provided. In this case, the fuel port opens advantageously in the area of the intake passage that is upstream of the mixture passage. In order to achieve an excellent sealing action between the mixture passage and the air passage, it is provided that the partition section extends up to the throttle shaft. Between the partition section and the throttle shaft, there is advantageously only a small gap that is predetermined by construction measures and that, taking into consideration the existing manufacturing tolerances, ensures that the throttle shaft can rotate easily. The fuel port opens advantageously upstream of the throttle shaft into the mixture passage.
Advantageously, the piston has at least one piston recess for connecting the air passage and the transfer passage. In this connection, the piston recess connects advantageously the air passage with the transfer port. In this way, a complete scavenging of the transfer passage with scavenging air can be achieved. Advantageously, the two-stroke engine has at least one outlet-near and at least one outlet-remote transfer port wherein the outlet-near transfer port, upon upward stroke of the piston, is connected with the air passage before the outlet-remote transfer port connects with the air passage. In this way, filling of the transfer passages with scavenging air can be adjusted. This is in particular advantageous in case of transfer passages that extend underneath the outlet. With this transfer passage configuration, the outlet-near transfer passage sections are shorter than the outlet-remote transfer passage sections. Because the outlet-near transfer passage sections are connected. longer with the air passage, a uniform filling and, upon downward stroke of the piston, a uniform scavenging action of the combustion chamber can be achieved. The outlet-near transfer port is advantageously connected with the air passage after the mixture inlet has been connected across its entire width with the crankcase.
The two-stroke engine is advantageously arranged horizontally in the housing of the power tool so that the piston in the cylinder is moving approximately horizontally wherein the carburetor in the rest position of the power tool is arranged above the cylinder. In this way, there is an excellent utilization of the constructive space that is available. The mixture passage is arranged in the carburetor in particular above the air passage. This provides for an advantageous extension/configuration of the passages. The arrangement of the mixture passage above the air passage favors however as a result of the force of gravity a transfer of fuel into the air passage. In this way, the proposed opening of the mixture inlet across a portion of its width toward the crankcase before opening of the air passage is expedient in particular for two-stroke engines in which the mixture passage is arranged above the air passage. The power tool is in particular a motor chainsaw with a top handle. The horizontal arrangement of the motor and the arrangement of the carburetor above the cylinder and crankcase are particularly advantageous in such power tools.
As shown also in
The air passage 28 is divided in the area of the cylinder 12 into two branches that each open by means of an air inlet 29 at the inner wall 42 of the cylinder 12 (
Upon upward stroke of the piston 18 the exhaust gases are escaping from the combustion chamber 17 as soon as the outlet 40 (
As shown in
As shown in
In the position illustrated in
It is provided that upon upward stroke of the piston 18 first the mixture inlet 27 is connected with the piston recess 19; then, the mixture inlet 27 is opened through the cutout 39 toward the crankcase 16; a few degrees of crank angle later, the air inlets 29 are connected through the piston recesses 19 with the outlet-remote transfer ports 24; and, subsequently, the mixture inlet 27 opens across its entire width. In this connection, the portion of the mixture inlet opens across the cutout 39 advantageously at approximately 1° crank angle up to approximately 5° crank angle before the connection of the air passage with the transfer passage is realized; the mixture inlet opens across the entire width a into the crankcase 16 advantageously at approximately 0.5° crank angle up to approximately 3° crank angle after the connection of the air passage with the transfer passage 20 is realized. The outlet-near transfer passage opens relative to the piston recess 19 advantageously at approximately 2° crank angle up to approximately 10° crank angle after opening of the mixture inlet 27 across its entire width a.
In the illustrated embodiment, a hand-held power tool is shown whose intake passage is extending in the carburetor as a channel that is divided by a partition 30 into an air passage 28 and a mixture passage 26. The proposed connection of the mixture inlet with the crankcase can be expedient however also in two-stroke engines in which air passage and mixture passage are only partially connected with each other, for example, in certain operating states or only across a short section of an engine cycle. The connection of the passages can also be provided, for example, by means of special connecting openings or the like so that the passages across the entire length are separated from each other and, for example, in the area of the throttle element, are connected in a defined fashion. The throttle element can also be, for example, in the form of a barrel that controls a corresponding connection.
The specification incorporates by reference the entire disclosure of German priority document 10 2010 045 016.2 having a filing date of Sep. 10, 2010.
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
---|---|---|---|
10 2010 045 016.2 | Sep 2010 | DE | national |