Hand held stapler

Information

  • Patent Grant
  • 6244491
  • Patent Number
    6,244,491
  • Date Filed
    Wednesday, September 15, 1999
    25 years ago
  • Date Issued
    Tuesday, June 12, 2001
    23 years ago
Abstract
The present invention discloses a hand held stapler which can be used for joining sets of different numbers of paper sheets. The stapler has a stapling arm with a lever which extend past a pivot position by a length greater than the magazine of the stapler by an amount sufficient to provide a substantially increased leverage for driving staples during the stapling operation.
Description




FIELD OF THE INVENTION




This present invention relates to a device for joining together sheets of paper by stapling. More particularly, this device is a hand held stapling apparatus for efficiently joining together different quantities of paper sheets.




BACKGROUND OF THE INVENTION




Staplers are an indispensable part of office appliances for fastening papers or documents. Conventionally, depending on the thickness of a set of paper sheets, an operator chooses different commercially available stapling machines and/or sizes of staples to accommodate the need. For example, a heavy duty stapler with long leg staples is used for attaching a relatively large number of sheets of paper, and a hand held desk stapler equipped with short leg staples is utilized for a relatively small number of sheets of paper. Hence, the operator must purchase and maintain at least two kinds of staplers in his office for these different uses. This is neither convenient, nor economical, particularly for a company that has a large number of personnel.




In an attempt to remedy this problem, the prior art provides a single stapler loaded with standard size staples having relatively long legs in order to try to join sets of paper sheets having different thicknesses. Although this compromise may prove to be economically successful, it does not produce the desired stapling quality. When such a stapler is used to produce a set containing only two or three sheets of paper, the staple re-penetrates through the paper sheets during the stapling operation. Because of the relatively long legs of the staples, the staple legs protrude outwardly from the top sheet of the set. The stapling operation not only yields a very unsightly stapled set, but the exposed legs can puncture the operator's fingers when stapled documents are handled. On the other hand, when a set of a large number of sheets of paper are to be stapled, the staple can collapse at its bridge portion to form a “M” shape during the stapling operation due to the increased resistance generated from the thicker set of paper sheets.




In the prior art, U.S. Pat. 4,315,589 issued to Soong discloses a stapling apparatus which improves stapling capability in handling thin sets of sheets, say on the order of two or three sheets, as well as thick sets, on the order of 20 or more sheets. To achieve its objective, the stapling apparatus uses an anvil to bend the staples during the driving operation by the driver member. The anvil is formed with a depression or opening between the staple clinching grooves and is of a size which includes the adjacent ends of the grooves. The clinching grooves have their longitudinal axes parallel but at an angle relative to the bridge portion of the staple to prevent the legs of the staple from interfering with each other during the stapling operation. The depression or opening between the clinching grooves assists in controlling operation to prevent re-entry or re-penetration of the legs through the top sheet when a stack of sheets is being stapled.




Although the stapling apparatus of this patent can improve the stapling quality for a thin set of paper sheets, it is still unable to be used as a hand held device for stapling a thick set of paper sheets, such as, e.g., 50-60 sheets. This is because the device does not provide sufficient leverage for proper penetration of the sheets. Also, the staple can collapse during stapling of a thick set of sheets.




Moreover, there is no commercially available hand held heavy duty stapler which is capable of stapling a set of paper from 2 to 60 sheets. In the prior art, a table top heavy duty stapler is used to staple a thick set of paper sheets. An operator uses one hand to grasp a driving arm to press it down and effect the stapling operation. In other words, prior art heavy duty staplers are not hand held and are not operated unless the stapler is placed on a table or other flat support surface so that the used can apply sufficient leverage to the handle to penetrate the sheets with the staple. Otherwise, it is difficult, if not impossible, for a user to grasp the stapler and operate it like a personal stapler adapted for joining thin sets of paper sheets.




Thus, there remains a need for a single device that can successfully staple various sets of paper sheets ranging from only a few sheets to as many as 50 or 60. Furthermore, it would be advantageous for such a device to be operable as a convenient, hand held device. The present invention provides one such device.




SUMMARY OF THE INVENTION




The invention is directed to a hand-held stapler that includes a base, a magazine, and a stapling arm which are pivoted to each other at a pivot position. The base and the stapling arm have forward ends which are positioned at lengths from the pivot position, but are substantially longer than the length from the pivot position to a stapled dispensing passage area of the magazine. The difference in lengths substantially increases the leverage for driving the staples during stapling. However, the lever is coupled to a pivoted portion of the stapling arm such that the lever also pivots directly about the pivoted position. Also, preferably the lever and base are mounted at an angle less than about 20° and sufficiently close to each other to enable the stapler to be operated while hand-held by an operator adjacent the forward ends of the base and lever. This arrangement facilitates the stapling of stacks of many papers, preferably of about 60 sheets.




To accomplish these objectives, the present invention relates to a hand held heavy duty stapler that includes a base having forward and rearward ends and a staple leg clinching anvil positioned thereon; a magazine comprising an elongated channel for containing therein a band of staples each having a pair of legs connected by a bridge portion, the channel having a bottom wall, a pair of sidewalls, a front vertical wall, and a passageway in the bottom wall adjacent the front vertical wall to allow dispensing of the staples, and a stapling arm pivotally mounted about the pivot position at the rearward end of the base for driving the magazine toward the base during the stapling operation. The magazine is pivotally mounted about a pivot position at the rearward end of the base so that the magazine and base can move toward each other during a stapling operation, and the stapling arm includes a driver blade for sequentially dispensing individual staples through the passageway from the band of staples contained in the magazine.




One embodiment of the invention relates to a support spring positioned in the channel of the magazine and having a top surface underlying the band of staples prior to dispensing, and a front surface operatively associated with the front vertical wall of the magazine for supporting the bridge portion of each staple as it is being dispensed from the magazine. This support spring permits the staple to be dispensed toward and against the anvil while preventing the collapse of the staple bridge during the stapling operation.




The front member of the support spring may be sloped and may be in resilient spring contact the front vertical wall of the magazine. Then, the front member of the support spring can be moved away from the front vertical wall of the magazine by movement of the driver blade and the staple bridge downwardly toward the passageway. Also, the top surface of the support spring can be spaced from the front vertical wall of the magazine by a distance slightly greater than the thickness of an individual staple to be dispensed through said staple dispensing passageway. Advantageously, the support spring further comprises a rear member extending away from the upper member for mounting on the bottom wall of the magazine.




The stapler can include a spacer attached to the bottom wall of the magazine adjacent to and at a location below the staple dispensing passageway to compensate for some of the angular movement of the magazine relative to the base as the magazine is moved toward the base and to assist in supporting the staple as it exits the passageway. The spacer is preferably spaced from the front vertical wall of the magazine by a distance slightly greater than the thickness of an individual staple to be dispensed. This assures correct placement of the staple in the sheets to be joined.




Yet another embodiment of the invention relates to a stapling arm having front and rear ends with the rear end including a pair of spaced rings for pivotally mounting the stapling arm about the pivot position at the rearward end of the base, with each ring including a recess. The stapling arm includes a driver blade for sequentially dispensing individual staples from the magazine through the passageway. A pusher member is provided for urging the band of staples toward the front vertical wall of the magazine. The pusher member has a front, U-shaped staple band pushing portion and a rear portion having a top connected between a pair of sidewalls, and a wing extending essentially perpendicularly from each sidewall. When the stapling arm is placed in an open position where it aligns with the magazine, the wings of the pusher member engage the recesses of the rings of the end members of the stapling arm to lock the stapling arm and magazine in the open position. In this embodiment, it is advantageous to also include a support spring and spacer as defined above.




A preferred clinching anvil is also disclosed herein. This anvil includes a pair of grooves which face in opposite directions and which are arranged adjacent each other, with each groove having opposite first and second ends and being configured and dimensioned to have a cross-section that defines a steep slope at a first end of the groove followed by a shallow slope at the second end of the groove. The steep slope of each groove is aligned with the passageway for initial engagement by the legs of the staple being dispensed therethrough. As each staple leg enters a groove, it is initially bent by the steeply sloped portion toward the other leg and then is bent by the flat bottom portion in a direction that is essentially parallel to the other leg to thus allow the stapler to join either a relatively large number or relatively small of sheets to be stapled without causing the staple to repenetrate the sheets.




In this embodiment, the anvil has a relatively flat upper surface, and each groove is positioned at an angle with respect to the angle of the driver blade and the staple bridges to assist in placing the staple in the sheets. Also, each groove of the anvil is further configured and dimensioned to include a gradually sloped portion which extends away from the flat bottom portion to the second end of the groove to allow the stapler to join sets of paper sheets containing from two to sixty sheets with essentially the same stapling finishing. The steep slope at the first end of the groove has an angle of about 45° and the shallow slope at the second end of the groove has an angle of about 5°, with these angles calculated relative to the flat upper surface of the anvil.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other objects, features and elements of the present invention will be better understood from the following detailed description of the preferred embodiments of the invention in which:





FIG. 1

is a side elevational view of a stapler according to the invention.





FIG. 2

is a perspective view of a support spring component for use in the stapler of FIG.


1


.





FIG. 3

is a top view of the stapler of

FIG. 1

in a completely open position to illustrate the bottom portion of the lever.





FIG. 4

is a top view of the stapler of

FIG. 1

in a completely open position to illustrate the base and anvil.





FIG. 5

is a top view of the stapler of

FIG. 1

in an open position with the magazine positioned over the base to show the relationship of the pusher, staples and support spring.





FIG. 6

is a side view of the operative relationship between the pusher and the rear end of the stapling arm.





FIG. 7

is an expanded side view of the front end of the magazine to illustrate the relationship between the support spring, spacer, and staples during dispensing of the staple.





FIG. 8

is a top view of the anvil of FIG.


4


.





FIG. 9

is a side view of one of the grooves of the anvil of

FIGS. 4 and 8

.





FIG. 10

is a partial view of the back of a set of sheets that have been stapled with the stapler of FIG.


1


.





FIG. 11

is a side view of another embodiment of a stapler constructed according to the present invention.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




The stapling apparatus or stapler of the present invention is a hand held, relatively compact device that can join sets of paper sheets containing preferably from two to sixty sheets with the same stapling finishing. The apparatus can drive a staple through these numbers of sheets without deforming the staple bridge, a typical problem encountered when a large number of sheets are to be joined, and without bending the staple legs to the degree that they re-penetrate the top sheet of the set of paper sheets, a typical problem for heavy duty staplers that are used to join a small number of sheets. These enhancements in stapling performance and finishing are achieved through the combination of the following components and features in the stapler.





FIG. 1

depicts the stapler at rest or in a ready to use position. The stapler basically includes a relatively flat, rectangular base


10


having a staple leg clinching anvil thereon, a staple magazine


20


positioned above the base and operatively associated therewith via a pivotable connection at a pivot position


21


, preferably near the rearward end


23


of the base


22


, and a stapling arm


30


associated with a lever


35


, which is also pivotable at the same position


21


as the magazine


20


at the rearward end


23


of the base


10


. To achieve this pivotable movement, the stapling arm


30


and the magazine


20


are conventionally mounted to the base


10


by a pair of internal pivot pins


11


with the stapling arm


30


mounted at the outermost position of each pin


11


. These pivot pins


11


also serve to pivot the magazine


20


relative to the stapling arm


30


.




The magazine


20


is in the form of a channel having a base


22


, upstanding side walls


24


and a front vertical wall


26


at its forward end which limits the removal of staples from the magazine


20


when contained therein. At this forward end of the magazine, a staple dispensing passageway


28


is formed as an open guideway for the egress of individual staples when driven out of the stapler.




The staples are sequentially driven out of the device from the supply of staples in the magazine


20


by a driver blade


60


which is associated with the stapling arm


30


. Force is applied to the lever


35


, with the base


10


either placed upon a flat support surface, such as a desk top or table top, or by the user grasping the stapler by the lever


35


and front end


39


of the base


12


. The base can include a foam or other soft support surface for contacting the table or desk top. As with conventional staplers, the sheets of paper to be joined into a set are placed between the passageway


28


of the magazine


20


and the anvil


15


before force is applied. The driver blade


60


urges one staple downwardly, legs first, out of the magazine, through the sheets of paper and into the anvil where the legs are bent to join the papers together.




A band of staples


44


is loaded in the magazine


20


in a conventional manner and a pusher


70


is provided to urge the band of staples forward against the front vertical wall


26


to maintain the outermost staple in alignment with the driver blade


60


and the passageway


28


. The pusher


70


is slideably mounted in the magazine and urged forward against the band of staples by a helical spring


72


held between the rear end of the pusher


70


and a front portion of the stapling arm


30


. The portion of the device described thus far is conventional.




According to the present invention, a support spring


40


is mounted adjacent to the passageway


28


within the top chamber of the magazine


20


. The shape of the support spring


40


is delineated in more detail in FIG.


2


. The support spring


40


has a base


43


for mounting to the base


22


of the open top chamber of the magazine


20


. A top surface


46


of the spring


40


is parallel with and underlies the bridge portion of the staples before the staples are dispensed. The spring


40


has a width less than the spacing between the legs of the staples so that the staples can slide over the spring as they are moved toward the front end


26


of the cartridge


20


.




The staples used in the preferred embodiment of the present invention have relatively long legs, namely,


{fraction (3/8″+L )} long, to accommodate either thin or thick sets of paper sheets. These staples are preferably supplied in a band of


125 or 126 staples. The support spring


40


is further provided with a barb


45


for preventing use of the stapler with undersized staples. The barb is stamped out of the rear sloped surface


47


of the spring. It is located, height-wise, to be above any undersized staples. Therefore, if one were to load the stapler with undersized staples, the leading staple would be prevented from moving into an ejection position because its movement over the top surface


46


would be blocked by the barb


45


.




A front sloped surface


49


of the support spring


40


is positioned in resilient spring contact with the front vertical wall


26


of the magazine


20


adjacent to the passageway


28


. The top of the sloped surface


49


, where it joins with the top surface


46


, is spaced from the front wall


26


by a distance slightly greater than the thickness of an individual staple. The front surface


49


of the support spring


40


is used to prevent collapse of the staple bridge during the stapling operation.




As best shown in

FIG. 5

, the band of staples


44


is urged into a stapling position over the support spring


40


and beneath the driver blade


60


, which has a thickness substantially equal to the thickness of an individual staple. The driver blade


60


then contacts the forward most staple


47


and begins to push it out of the passageway


28


as the lever


35


is depressed. When the staple


47


is initially driven by the driver blade


60


into a large number of paper sheets, the legs of the staple


47


experience more resistance from the paper than from a smaller number of paper sheets. As shown in

FIG. 7

, the front sloped surface


46


of the spring


40


maintains continuous support of the bridge portion of staple


47


as it slides down along the sloped surface


36


of the spring


40


and eventually out of the magazine


20


. The front sloped surface


46


of the spring moves rearwardly to allow the staple


47


to pass by and exit the magazine, after which is returns to its original position in contact with the front vertical wall of the magazine


20


. By the time that the staple


47


has exited the magazine


20


, the legs have already penetrated the paper and the bending operation in the anvil has almost been completed. This support of the staple


47


by the front sloped portion


46


of the spring


40


prevents bending or bowing of the bridge portion of the staple regardless of the number of sheets to be stapled.




Another feature of the invention is shown in FIG.


6


. The pusher member


70


is illustrated in a completely retracted position with the stapling arm (not shown) in a horizontal, fully open position. This position is useful when a band of staples needs to be replaced in the magazine. The pusher member


70


has a front portion which is configured in the same manner as the band of staples, i.e., it has a front, U-shaped staple band pushing portion


79


which corresponds to the bridge and leg portions of the staples. The pusher member


70


includes a tapered front top portion


73


in the upper end of the band pushing portion


79


to avoid interference with the driver blade


60


as the individual staples are dispensed. The pusher member


70


also includes a rear portion


74


having a top


75


connected between a pair of sidewalls


76




a


,


76




b


, with wings


77




a


,


77




b


extending essentially perpendicularly from the sidewalls


76




a


,


76




b


. These wings fit into grooves in the upstanding side walls


24


of the magazine


20


, so as to slidably retain the pusher in the magazine. The pusher member also includes a hook member


71


which engages a spring for urging the pusher member


70


forward toward the band of staples


44


.




The stapling arm


30


has two end members


36




a


,


36




b


, which terminate in rings


37




a


,


37




b


as shown in

FIGS. 5 and 6

. When the stapling arm


30


is placed in a fully open position, as shown in

FIG. 6

, the wings


77




a


,


77




b


of the pusher member


70


engage recesses


38


in the rings


37




a


,


37




b


of the end members. This locks the stapling arm


30


and magazine


20


in the open position. This prevents accidental closure of the stapling arm and magazine due to the force of the spring


72


, which accidental closure can injure the user's fingers if caught therebetween.




The interior of the magazine chamber has a length which is greater than the length of the band of staples to be loaded into the chamber. This provides room for manually moving the pusher forward, so as to unlock it, and thereby permit closing of the lever arm and magazine.




In an alternative embodiment, the locking of the stapler arm


30


can be eliminated. In this embodiment, the rings


37




a


,


37




b


of the two end members are constructed without grooves. Also, the stapler arm


30


and lever


35


can be mounted onto the base


10


of the stapler for pivoting movement to an open position in which the stapling arm and lever are not aligned with the base


10


of the stapler. Instead, appropriate stop means can be provided to limit the rotation of the stapler arm and lever to an open position which is about 120° from the base


10


of the stapler.




According to another aspect of the present invention, the hand held heavy duty stapler further comprises a spacer


50


. This spacer, as shown in

FIGS. 3 and 6

, is attached to the bottom surface of the base


22


of the cartridge at its front end


26


. It is positioned below the staple dispensing passageway


28


and spaced from the front end by a distance slightly greater than the thickness of an individual staple


47


. The spacer compensates for the angle of the magazine


20


relative to the base


10


of the stapler and the anvil


15


as the magazine


20


is moved toward the base


10


and anvil


15


. When the magazine


20


is driven downward against the anvil


15


for thin sets of paper sheets, the spacer


50


provides an additional thickness between the paper and magazine


20


so as to compensate for some of the angular movement of the magazine relative to the base. Therefore, the magazine is not required to be driven down further in order to complete the stapling operation. The spacer


50


also provides side support for the staple


47


at the very end of its movement into the paper sheets. This spacer


50


also assists in preventing the legs of the staple


47


from reentering through the set of paper after being clinched by the anvil when the stapler is used to fasten relatively thin sets of small numbers of sheets of paper. Finally, the spacer


50


limits the width of the passageway so that only one staple


47


at a time can be pressed down through the passageway


28


.




The driver blade


60


is preferably constructed of sheet metal and is a substantially vertical blade-like element secured to the forward end of the stapling arm. The driver blade


60


is slidable in the guideway at the adjacent forward end of the magazine. When the stapling arm


30


is pressed downward by applying a downward force on the lever


35


, rotation or pivoting of the stapling arm


30


carries the magazine


20


. The downward movement of the magazine


20


is eventually arrested when the magazine engages the anvil


15


on the base


10


and continued movement of the stapling arm


30


relative to the now fixed magazine causes the driver blade to contact the outermost staple and drive the same through the passageway


28


as into operative engagement with the anvil


15


. Release of the lever


35


causes the initial reverse rotation of the driver blade together with magazine and thereafter the continued rotation of the stapling arm alone.




To increase leverage during a stapling operation on a thick stack of paper, it is preferred in the present invention to use a stapling arm having a lever


35


with a lever front end


41


that is significantly longer than the magazine


20


. The stapling arm


30


with the lever


35


and the base


10


of the hand held heavy duty stapler may have substantially equal lengths, but in another embodiment, these lengths are different. The forward end


39


of the base


22


and also the forward end


41


of the lever


35


are preferably each disposed at lengths from the pivot position


21


, greater than the length from the pivot position to the passageway


28


of the magazine


20


. This difference in lengths is preferably of an amount sufficient to provide a substantially increased leverage for driving staples during the stapling operation. Each of the lengths between the pivot position


21


and the forwards ends


41


and


31


of the lever


35


and base


22


are preferably at least about 30% longer than the length from the pivot position


21


to the passageway


28


, more preferably at least about 50% longer, and most preferably at least about twice as long. In the preferred embodiment shown, the length of the base as well as the combined length of the stapling arm


30


and lever


35


are preferably typically at least 50% longer than the length of the magazine


20


. It is more preferred that the length of the lever and base be about twice that of the magazine


20


to provide optimum leverage for stapling


50


or


60


sheets of paper.





FIG. 11

shows another embodiment of a stapler in which the forward ends


90


and


91


of the lever


92


and base


93


are disposed a lengths to the pivot position


94


that are about 50% longer than the length from the pivot position


94


to the staple dispensing passageway


95


. This increased leverage facilitates the stapling through thick stacks, as the force required is reduced, even without a complex multiple linkage between the arm, magazine, and base.




The stapling lever


35


and base


10


of the stapler can be made of die cast metal or a thermoplastic so that they possess the necessary properties to be operable in the stapler. In addition, reinforcing ribs


33


can be provided beneath the lever


35


of the stapling arm as well as in the base


10


(not shown) to further strengthen these components.




To ensure that the stapler can be operated while being hand held by an adult operator adjacent the forward ends


39


and


41


, the stapling arm


30


and lever


35


are mounted at an angle with respect to the base


10


. As mentioned above, this angle is about 20° or less, preferably between 1 and 15° , and most preferably about 8° when the device is at rest or in a ready to use position. This angle enables the longer lengths of the base and lever of the stapling arm to be positioned sufficiently close to each other at the forward end


12


of the base and the lever


35


, so that both components can be grasped by an adult user of the stapler. The relatively longer lever of the stapling arm and base allow the application of sufficient force by hand to provide staples in a set containing as many as 60 sheets of paper.




According to yet another aspect of invention, the anvil


15


on the base


10


is specially designed to assist in providing proper staple finishing regardless of the number of sheets of paper to be joined. This anvil is best shown in

FIGS. 8 and 9

, and includes two similarly configured grooves


15




a


,


15




b


, which face in opposite directions and which are arranged adjacent each other. These grooves have a cross-section as shown in

FIG. 9

, with a relatively steep slope


81


at the end


80


which first receives the staple leg, followed by a flat bottom


83


and a shallow slope


85


which returns to the other end


86


. A steep slope of about 45° and a shallow slope of about 5° are preferred. In an alternative embodiment, the flat bottom


83


can be eliminated and the slopes


81


,


85


merged together in a smooth curve. As the staple leg enters the groove, it is initially bent by the steeply sloped portion


81


toward the other leg and then proceeds to be bent by the flat bottom portion


83


in a direction that is essentially parallel to the sheets. For a relatively large number of sheets to be stapled, this initial bending is sufficient to complete the joining of the sheets. When a relatively small number of sheets is to be joined, the staple continues through the groove and contacts the gradual slope


85


where it is further bent in a direction toward the sheets. The slope is very low so that the staple is not caused to repenetrate the sheets as in prior art devices. As explained above, spacer


50


assists in preventing the legs of the staple from penetrating through the sheets.




The grooves can be made by machining or grinding the desired profile in a metal blank, followed by polishing of the machined or ground profile to obtain smooth staple movement therethrough. Alternatively, these grooves can be stamped into the metal blank. These grooves are preferably oriented at an angle with regard to the driver blade


60


and staples to assist in avoiding interference between the legs as they are bent in the grooves. The grooves are oriented so that the legs are positioned in adjacent parallel relation after bending, in a substantially flat position beneath the joined sheets. The grooves are shown in a blank having two mounting


17




a


,


17




b


holes for attachment to the base


10


. The specific shape and configuration of the blank is not critical and other shapes, such as round, oval, rectangular, square or other polygons can be used, if desired.




The resulting staple


55


in the bottom sheet


56


of a set of paper sheets is shown in

FIG. 10

, with the length of the legs being slightly longer or shorter depending upon the number of sheets to be joined. The invention is operable with anywhere between 2 and 60 sheets of conventional twenty pound paper. The maximum number of sheets will of course depend upon the thickness of the sheets. Another consideration is the relative hardness of the sheets, as the maximum number than can be joined will also depend on whether the sheets are softer (i.e., tissue paper) or harder (i.e., cardboard). One of ordinary skill in the art can readily determine the appropriate maximum number of sheets that can be properly joined by the present stapler.




It is understood that various other modifications will be readily apparent to those skilled in the art without departing from the scope and spirit of the invention. Accordingly, it is not intended that the scope of the claims appended hereto be limited to the description set forth herein, but rather that the claims be construed as encompassing all the features of the patentable novelty that reside in the present invention, including all features that would be treated as equivalents thereof by those skilled in the art to which this invention pertains.



Claims
  • 1. A hand held stapler, comprising:(a) a base including: (i) a pivot axis, (ii) a base forward end disposed at a first length from the pivot axis, and (iii) a staple leg clinching anvil; (b) a magazine comprising an elongated channel configured and dimensioned for containing therein a band of staples and having a staple dispensing passageway therein configured to dispense of the staples driven therethrough against the anvil, the magazine being pivotally mounted about the pivot axis so that the magazine the and base can move toward each other during a stapling operation with the staple dispensing passageway disposed at a second length from the pivot axis; and (c) a stapling arm including: (i) a pivoted portion that is pivotally mounted about the pivot axis for driving the magazine toward the base for driving the staples through the staple dispensing passageway during the stapling operation, and (ii) a lever coupled with the pivoted portion and having a lever forward end facing the base forward end and extending past the staple dispensing passageway such that the lever forward end is disposed at a third length from the pivot axis, and each of the first and third lengths is substantially longer than the second length by an amount sufficient to provide a substantial leverage at the forward ends relative to the dispensing passageway for driving staples during the stapling operation.
  • 2. The stapler of claim 1, wherein the first and third lengths are at least about 30% longer than the second length.
  • 3. The stapler of claim 2, wherein the stapler is configured as a hand-held stapler with the lever and base mounted at an angle of less than about 20° with respect to each other for hand held operation while grasped and held by an adult operator adjacent the forward ends.
  • 4. The stapler of claim 2, wherein the stapler is configured as a hand-held stapler, such that the lever and base are mounted sufficiently close together to enable an adult operator to grasp the stapler adjacent the forward ends for hand-held operation of the stapler.
  • 5. The stapler of claim 1, wherein the first and third lengths are at least about 50% longer than the second length.
  • 6. The stapler of claim 1, wherein the first and third lengths are at least about twice as long as the second length.
  • 7. The stapler of claim 1, wherein the first and third lengths are substantially equal.
  • 8. A hand held stapler, comprising:a base having forward and rearward ends and a staple leg clinching anvil positioned thereon; a magazine comprising an elongated channel for containing therein a band of staples, each staple having a pair of legs connected by a bridge portion, the channel having a bottom wall, a pair of sidewalls, a front vertical wall, and a staple dispensing passageway in the bottom wall adjacent the front vertical wall to allow dispensing of the staples, the magazine being pivotally mounted about a pivot axis at the rearward end of the base so that the magazine and base can move toward each other during a stapling operation; a stapling arm having a forward end facing the base forward end and a pivoted portion that is pivotally mounted about the pivot axis at the rearward end of the base for driving the magazine toward the base during the stapling operation, the stapling arm including a driver blade for sequentially dispensing individual staples through the passageway from said band of staples contained in the magazine; and wherein the stapling arm includes a lever coupled with the pivoted portion and disposed such that the stapling arm with the lever extends from the rearward end of said base to the forward end thereof, and each of the base and the stapling arm with the lever is substantially longer than the magazine by an amount sufficient provide a substantial leverage at the forward ends relative to the dispensing passageway for driving staples during the stapling operation.
  • 9. The stapler of claim 8, wherein each of the base and the stapling arm with the lever is at least about 50% longer than the magazine to provide leverage for driving staples during the stapling operation.
Parent Case Info

This is a continuation-in-part of Application No. 08/917,764, which was filed on Aug. 27, 1997, now abandoned.

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D. 401825 Parsey et al. Dec 1998
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Foreign Referenced Citations (1)
Number Date Country
2229129 Sep 1990 GB
Continuation in Parts (1)
Number Date Country
Parent 08/917764 Aug 1997 US
Child 09/396399 US