Hand held tape and compound dispenser

Abstract
A tape and wallboard compound dispenser is a handheld unit that has a separate compound channel and tape channel, both of which terminate slightly rearward of a blade located on the forward end of the unit. The unit has a housing with a compartment for containing a roll of tape. A flexible strap is mounted to the side of the housing to provide a loop for insertion of a hand of a user to carry the dispenser. In a manual mode, a single lever controls flow of compound from a pump to the compound channel as well as severing the tape at the end of the stroke. The lever has an off position that shuts off flow of compound to the compound channel. It has an on position that allows flow of compound to the compound channel. It has a cutting position that actuates a cutting mechanism to cut the tape and simultaneously to shut off flow of compound to the compound channel.
Description




BACKGROUND OF THE INVENTION




1. Technical Field




This invention relates in general to preparing dry wall surfaces, and in particular to an improved compound and tape dispenser.




2. Description of the Prior Art




Efficiently providing drywall tape with a coating of drywall compound of desired thickness for application to drywall panels is one of the problems associated with “taping and floating” drywall joints, seams, and cracks in walls and ceilings. Conventional designs for achieving this end typically utilize a tray or container of compound, also called “mud”, which is carried by or positioned near the user. A roll of drywall tape is also carried by the user. The tape is manually dispensed and extended through the drywall mud in the container for application of the drywall mud to the tape prior to application of the tape to the drywall panels. This system is cumbersome and difficult to master, since it requires considerable manual dexterity to remove a strip of tape of desired length from the roll and extend the tape through the drywall mud container to uniformly apply drywall mud to the tape in a desired thickness for application to the drywall panels.




Prior art drywall application systems have a number of significant problems. One difficulty with these techniques is trying to uniformly apply the drywall mud to the tape such that the tape will be securely applied to the drywall crack, space, or seam to provide a smooth and efficient floating job. Another inefficiency associated with conventional equipment is the frequent requirement of refilling the relatively small mud container, which requires additional time and is labor-intensive, thus adding to the cost of the job. Yet another problem is the extreme caution the user must take in order to avoid spilling the slurry or mud when the user is bending, squatting or stooping to perform various necessary functions on the job. Finally, prior art drywall mud containers must be cleaned before breaks, lunch or at the end of the day, to avoid contamination of the mud with dried mud particles. Thus, an improved method and apparatus for applying drywall tape and texture is needed.




SUMMARY OF THE INVENTION




The tape and compound dispenser of this invention has a frame with a blade mounted to the forward or distal end. The frame has a tape channel with a rectangular outlet below and rearward of the blade for receiving a web of the tape to be applied to a wall surface. A compound channel, which is separate from the tape channel, has an inlet for receiving compound from a hose connected to a pump. The compound channel has a rectangular outlet below the outlet of the tape channel and rearward of the blade for dispensing compound onto the wall surface as the tape is being applied. The blade serves to wipe excess compound from the wall surface.




A tape roll housing is mounted to the frame, the tape roll housing having a storage compartment for holding a roll of tape. A flexible strap extends across one side of the tape roll housing. The tape roll housing preferably has a grip for gripping by user. The strap fits over the wrist of the user. A manually actuable trigger operates to control an electrical switch that allows flow of compound from the pump. The trigger also controls a cutting mechanism to cut the tape at the conclusion of a stroke.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side elevational view of a tape and compound dispenser constructed in accordance with the invention.





FIG. 2

is a sectional view of the dispenser of

FIG. 1

as seen from the opposite side.





FIG. 3

is a sectional view of the dispenser of

FIG. 1

, taken along line


3





3


of FIG.


2


.





FIG. 4

is a sectional view of the dispenser of

FIG. 1

, taken along the line


4


-


4


of FIG.


3


.





FIG. 5

is a partial sectional view of the dispenser of

FIG. 1

, taken along the line


5





5


of FIG.


3


.





FIG. 6

is a perspective view of an electrical switch and actuator for controlling cutting of the tape and turning on and off a pump for delivering compound, the actuator and switch being shown in an off position in FIG.


6


.





FIG. 7

is a view of the actuator and switch of

FIG. 6

, shown in an on position.





FIG. 8

is a perspective view of the actuator and switch of

FIG. 6

, shown in a severing position.





FIG. 9

is an exploded perspective view of an alternate embodiment of an actuator and switch.





FIG. 10

is a schematic view of the actuator and switch of

FIG. 9

, shown in an off position.





FIG. 11

is a schematic view of the actuator and switch of

FIG. 9

, shown in an on position.





FIG. 12

is a schematic view of the actuator and switch of

FIG. 9

, shown in a tape cutting position.











DESCRIPTION OF THE INVENTION




Referring to

FIG. 2

, dispenser


11


has a frame


13


that is preferably a rectangular plate. Frame


13


may be of any suitable material, such as a machinable plastic or metal. A housing


15


, preferably of a plastic material, is mounted to frame


13


. Housing


15


has a cylindrical portion having a compartment therein for holding a roll of tape


17


. One side of housing


15


is hinged so as to be opened to access the roll of tape


17


.




A blade


19


is located at the forward end of frame


13


and housing


15


. In this embodiment, blade


19


is straight and flat and can be readily removed for cleaning. Blade


19


has a rounded or blunt forward edge


20


, which is formed at a radius. The radius on edge


20


reduces the chance for edge


20


to inadvertently cut the tape when reaching a comer. In this embodiment, blade


19


is of metal, and edge


20


is formed by bending a portion of blade over in a doubled back fashion. Blade


19


may also be of a plastic material. As shown in

FIG. 3

, a plurality of slits


22


are formed in blade


19


near edge


20


to increase flexibility.




Referring to

FIG. 4

, a compound channel


21


is located below blade


19


. Compound channel


21


is secured to a forward portion of frame


13


(FIG.


3


), and may be considered a part of frame


13


. Blade


19


overlies and is secured to compound channel


21


. Compound channel


21


has a passage with a rectangular outlet


23


located just slightly rearward of the forward edge


20


of blade


19


. The inlet to compound channel


21


comprises a manifold


27


. Manifold


27


fits slidingly and sealingly to the forward end of a supply tube


25


. Supply tube


25


extends under and parallel to frame


13


, terminating at the rearward end of frame


13


, as shown in

FIG. 2. A

flexible hose


29


secures by threads to the rearward end of supply tube


25


. As shown schematically in

FIG. 1

, hose


29


leads to a pressure source


31


, preferably a positive displacement progressive cavity pump


31


, for pumping wall board compound from a reservoir


33


. One or more thumb screws


35


are used to secure the assembly comprising compound channel


21


, blade


19


, and manifold


27


to frame


13


and supply tube


25


. Screws


35


enable blade


19


and the associated components to be readily removed for cleaning.




Referring again to

FIGS. 2 and 4

, a tape slot


37


has a rearward portion that is defined by a retainer plate


39


and the upper surface of frame


13


. Retainer plate


39


is located a short distance above and parallel to the upper surface of frame


13


. Blade


19


extends forward from retainer plate


39


over compound channel


21


, with the space between being the forward portion of tape slot


37


. Tape slot


37


has an outlet


40


that is also rectangular and located immediately above compound outlet


23


.




A web of tape


17


extends through tape slot


37


under retainer plate


39


and blade


19


. An advancing mechanism is used to advance tape


17


manually until it protrudes from outlet


40


. The advancing mechanism includes a slot


41


that is formed in frame


13


, as shown in

FIGS. 2 and 4

. A slide bar


43


is mounted below and parallel to slot


41


. A feeder mechanism


45


slides along the length of slide bar


43


. Feeder mechanism


45


includes a prong


47


that extends upward through slot


41


to engage tape


17


. A handle


49


extends from feeder mechanism


45


. Moving handle


49


forward causes tape


17


to advance forward past the edge of blade


19


.




Referring to

FIGS. 2 and 5

, a cutter bar


51


is located near the forward end of frame


13


for cutting tape


17


when reaching the end of a stroke. Cutter bar


51


has a recessed portion


53


, as shown in

FIG. 5

, that encompasses slightly more than half of the cylindrical cutter bar


51


. Recess


53


has a sharp edge that sweeps past a stationary edge bar


55


to shear tape


17


while cutter bar


53


is rotated.




Referring again to

FIG. 2

, a tape movement sensor


57


is mounted in housing


15


on plate


39


. Tape movement sensor


57


includes a wheel that extends through a slot


58


in plate


39


for engaging tape


17


. Tape movement sensor


57


has a counter incorporated within it that will provide a signal proportional to the rate of rotation of the wheel of sensor


57


. The signal, preferably a series of digital pulses, is communicated via a wire


60


(

FIG. 1

) to a control circuit


59


. While in an automatic mode, control circuit


59


controls the speed of rotation of pump


31


so as to vary the flow rate depending upon the speed at which the tape is being dispensed. In one embodiment, control circuit


59


is a conventional circuit that provides a voltage output to the motor controller of the DC motor of pump


31


that is proportional to the pulse rate from sensor


57


. Preferably, the output from control circuit


59


is linear, except at start up, when a booster portion of circuit


59


will provide a short duration of higher voltage so as to cause pump


31


to start at a higher rate than the linear relationship. The booster portion of circuit


59


serves to pressurize the hose so that control circuit


59


will operate in a linear relationship with the movement of blade


19


. The booster circuit portion eliminates any process lag created by the lack of line pressure at the beginning of the process. Control circuit


59


could also be a programmable microprocessor.




Referring to FIGS.


2


and


6


-


8


, an electrical switch assembly


61


is mounted in housing


15


adjacent cutter bar


51


. Switch assembly


61


is also connected to wire


60


(

FIG. 1

) and control circuit


59


. Electrical switch assembly


61


is employed both for automatic and manual operations of pump


31


. Regardless of the mode, switch assembly


61


will turn pump


31


on and off, but it does not control the speed of pump


31


. The speed of pump


31


during manual operation is handled by adjusting a separate speed control knob (not shown).




As shown in

FIG. 1

, a trigger


63


is used to actuate electrical switch assembly


61


(FIG.


2


). Trigger


63


also rotates cutter bar


51


(

FIG. 2

) for severing tape


17


. Trigger


63


has an off position which signals control circuit


59


to turn off pump


31


. Trigger


63


has an on position that signals pump


31


to supply compound. Trigger


63


also has a cutting position that severs tape


17


and simultaneously turns off pump


31


.




Referring now to

FIGS. 6-8

, electrical switch assembly


61


includes an electrical switch


65


that has a switch roller


67


. When switch roller


67


moves upward toward switch


65


, switch


65


turns on pump


31


(FIG.


1


). In the position shown in

FIGS. 6 and 8

, switch roller


67


is in a lower position, turning off pump


31


. In the position of

FIG. 7

, switch roller


67


is in an upper position, turning on pump


31


. Switch roller


67


could be eliminated and a sliding contact used, if desired.




Electrical switch


65


is mounted to a stationary bracket


69


, which in turn is mounted to a portion of frame


13


. A cam


71


is employed to move switch roller


67


between the upper and lower positions. Cam


71


has an inner lobe


73


that will engage cam roller


67


as cam


71


is moved along an arcuate path about the axis of cutter bar


51


. In the position of

FIG. 6

, cam lobe


73


is spaced from or barely touching switch roller


67


, causing switch roller


67


to place switch


65


in the off position. Inner lobe


73


has a curved portion that engages switch roller


67


as cam


71


is rotated about the axis of cutter bar


51


to push roller


67


upward, turning switch


65


on. If the user continues to rotate cam


71


about the axis of cutter bar


51


, cam


71


rotates about its own axis, positioning a flat portion on cam lobe


73


under but not touching switch roller


67


. As shown in

FIG. 8

, the flat portion allows switch roller


67


to move back to the lower position, shutting off pump


31


(FIG.


1


).




Cam


71


also has an outer lobe


75


that is integrally formed with inner lobe


73


. Outer lobe


75


has a curved cam surface that terminates in a notch


76


. A lever


77


is rigidly mounted to a hub


78


. Trigger


63


(

FIG. 1

) is rigidly mounted to hub


78


, which slidingly receives one end of cutter bar


51


. Hub


78


will rotate a selected rotational distance relative cutter bar


51


, during which time a pin


80


in hub


78


engages a slot (not shown) formed in cutter bar


51


. Once pin


80


reaches the end of the slot in cutter bar


51


, continued rotation of trigger


63


(

FIG. 1

) and hub


78


causes cutter bar


51


to rotate in unison with hub


78


and lever


77


.




Cam


71


is mounted to lever


77


via a pin that allows rotation of cam


71


relative to lever


77


. Cam


71


is not mounted to stationary bracket


69


, thus is free to move with lever


77


in an arcuate path about the axis of cutter bar


51


. A pawl


79


is pivotally mounted to an upper end of lever


77


. Pawl


79


has a spring (not shown) that urges it downward in a clockwise direction against outer lobe


75


. Pawl


79


will engage the curved surface of outer lobe


75


while in the positions of

FIG. 6 and 7

, then as cam lobe


75


rotates relative to lever


77


, pawl


79


will engage notch


76


, as shown in

FIG. 8. A

coil spring


81


is secured to cam


71


for urging it to rotate in a counterclockwise direction.




Cam


71


has a lower surface with a shoulder configured to contact a trip bar


82


at a selected point after lever


77


begins to rotate clockwise due to movement of trigger


63


(FIG.


1


). When cam


71


contacts trip bar


82


, cam


71


will rotate clockwise relative to lever


77


. Note in

FIG. 7

, cam


71


has rotated clockwise relative to lever


77


a certain distance, and in

FIG. 8

, rotated even a greater distance. As cam


71


rotates, its notch


76


will become aligned with the end of pawl


79


, allowing pawl


79


to slip into engagement with notch


76


as shown in FIG.


8


. This engagement causes cam


71


and lever


77


to remain in that position until trigger


63


(

FIG. 1

) is moved the opposite direction by the operator.




A magnet


83


is located on a part of frame


13


on the opposite side of cutter bar


51


. A screw


85


of ferrous metal is positioned to engage magnet


83


while cutter bar


51


is in an open position, such is shown in

FIGS. 2 and 5

. Screw


85


is mounted to a bracket


87


that is rigidly secured to cutter bar


51


for rotation in unison. The magnetic attraction between magnet


83


and screw


85


serves as a detent to resist rotation of cutter bar


51


until sufficient force is applied by the operator rotating trigger


63


(

FIG. 1

) with his finger. This detent provides a positive indication to the operator that he has reached the point at which cutter bar


53


is beginning to rotate. If the operator does not intend to sever the tape, he should not pull trigger


63


past the detent indication. A coil spring


89


extends between bracket


87


and a portion of frame


13


to urge bracket


87


and cutter bar


51


into the open position. Portions of coil spring


89


are removed in

FIGS. 6 and 7

for clarity.




Switch assembly


65


also includes a guide or cam plate


91


that is stationarily mounted to bracket


69


and engages pawl


79


. Cam plate


91


causes pawl


79


to move upward when lever


77


is being rotated counterclockwise from the severing position of FIG.


8


. The upward movement of pawl


79


removes pawl


79


from its engagement with notch


76


, enabling spring


81


to pull cam


71


back to the position shown in FIG.


6


. This occurs only after cam lobe


73


has been rotated counterclockwise past switch roller


67


. Cam lobe


73


remains in the position of

FIG. 8

while lever


77


is being rotated back counterclockwise until it is past switch roller


67


. This prevents cam lobe


73


from turning switch


65


on while moving from the cutting position of

FIG. 8

back to the off position of FIG.


6


.




Referring again to

FIG. 1

, housing


15


has a handle or grip


93


located on one side. Grip


93


protrudes from the side of housing


15


and is ergonomically configured to be gripped by a user's hand. An upper portion of grip


93


is positioned for placement of a thumb. Three fingers would typically be located under supply tube


25


, with the index finger engaging control trigger


63


. An adjustable and flexible strap


95


extends across housing


15


from a lower edge to an upper edge on the same side as the one that contains grip


93


. Strap


95


forms a loop for the user to place his hand through while reaching for grip


93


. Strap


95


fits across the back of the hand and the wrist for assisting in holding dispenser


11


in one hand. This frees the other hand of the user for other needs.




In operation the user will connect hose


29


to pump


31


and wire


60


to control circuit


59


as shown in FIG.


1


. The user inserts his hand through strap


95


and grips supply tube


25


and grip


93


. The user advances tape


17


(

FIG. 2

) forward so that it protrudes the forward edge of blade


19


. This is done by grasping handle


49


and pushing it forward along slide bar


43


. Prong


47


will engage tape


17


, pull it from the roll and push it forward.




The user typically begins at an upper portion of a joint between wall boards to be taped. Tape


17


is placed against the wall under blade


19


. The forward edge of blade


19


will be placed against the wall, and the operator will begin moving blade


19


downward while maintaining pressure of blade


19


against the wall. The friction of tape


17


against the wall due to the pressure of blade


19


causes the tape to feed out of housing


15


. If the control circuit


59


(

FIG. 1

) is in an automatic mode, compound will begin flowing automatically through hose


29


, supply tube


25


and compound channel


21


onto the wall surface and on the lower side of tape


17


. This occurs because as tape


17


feeds from the roll, tape movement sensor


57


senses the movement and the rate of speed and provides a signal to control circuit


59


(FIG.


1


). Control circuit


59


provides an initial full speed voltage output to pump


31


, then after a short duration, controls the speed of pump


31


in proportion to the rate of which the user is moving dispenser


11


downward. If in the manual mode, the speed of pump


31


is controlled manually by a control knob on dispenser


11


.




Pulling trigger


63


to the on position allows pump


31


to operate. The rotation of lever


77


causes cam


71


to swing in an arc about the axis of cutter bar


51


. Inner cam lobe


73


will contact switch roller


67


and push it upward, turning switch


65


on, as shown in FIG.


7


. The user will take care not to rotate trigger


63


past the detent indication caused by the attraction of screw


85


with magnet


83


.

FIG. 7

shows screw


85


just beginning to lift from magnet


83


. While compound is being dispensed and pump


31


operating, the unit will be in the position of

FIG. 7

or a position that is between FIG.


6


and FIG.


7


. Switch roller


67


will be in the upper position. Cutter bar


51


will still be in the open position because of the slippage allowed through pin


80


and its slot on cam bar


51


. Tape


17


will feed from housing


15


due to friction of the tape being pressed against the wall by blade


19


.




This process continues until the user reaches the bottom of the wall board. At that time, the user will cut tape


17


and stop the flow of compound from pump


31


. While in the automatic mode, merely stopping the movement of blade


19


causes pump


31


to automatically stop because tape sensor


57


will not sense any signals once tape


17


stops feeding. In both the automatic and manual modes, severing tape


17


is handled by moving trigger


63


clockwise until it stops.




Clockwise movement of trigger


63


(

FIG. 1

) from the on position of

FIG. 7

to the sever position of

FIG. 8

causes lever


77


to rotate farther. Pin


80


will reach the end of its slot in cutter bar


51


, causing cutter bar


51


to rotate to a cutting position in which its sharp edge will move past stationary edge


55


(FIG.


5


), severing tape


17


. Simultaneously during this movement, trip bar


82


will cause cam


71


to rotate clockwise relative to lever


77


to the position shown in FIG.


8


. In this position, the flat side of inner cam


73


locates under switch roller


67


, allowing it to move downward to an off position, turning off pump


31


. Also, at the same time, pawl


79


will drop in the recess behind notch


76


to hold cam


71


in this position shown in FIG.


8


. Although spring


81


urges cam


71


to rotate counterclockwise relative to lever


71


, pawl


79


prevents its rotation. clockwise, but pawl


79


will also hold it in the position of FIG.


8


.




The user moves it from the severing position by releasing pressure on trigger


63


, allowing spring


81


to rotate trigger


63


counterclockwise. This causes pawl


79


to move rearward and upward due to its engagement with guide


91


(FIG.


6


). This frees pawl from notch


76


, allowing cam


71


to rotate counterclockwise back to the initial off position of FIG.


6


. This rotation occurs after cam lobe


73


has moved past switch roller


67


as lever


71


rotates counterclockwise. At the same time, bracket


87


and cutter bar


51


will rotate counterclockwise back to the position of FIG.


6


. When moving from the cutting position back to the off position, lobe


73


will not engage switch roller


67


to turn switch


65


on. To start again, the operator manually advances the tape to the forward edge


20


of blade


19


and begins the process again.





FIGS. 9-12

show an alternate embodiment for the actuator mechanism illustrated in

FIGS. 6-8

. Components that are the same will be indicated by a prime symbol. Lever


77


′ has its axis of rotation spaced below switch


65


′ in the same manner as in the first embodiment. A link


97


is pivotally mounted to lever


77


′ by a pivot pin


99


. A cam roller


101


is rotatably mounted to a pin


100


that extends from link


97


on the end of link


97


opposite pin


99


. Cam roller


101


is positioned to engage switch roller


67


′ to push it upward, turning switch


65


′ on, when lever


77


′ is rotated from the off position of

FIG. 10

to the on position shown in FIG.


11


. Spring


81


′ extends from a stationary point to pin


100


. Spring


81


′ urges lever


77


′ in a counterclockwise direction.




Spring


81


′ also serves as an over center device for link


97


. While in the off position of

FIG. 10

, spring


81


′ is located above pin


99


, thus urging link


97


to rotate counterclockwise relative to lever


77


′. Cam roller


101


contacts a portion of switch


65


′ behind switch roller


67


′, thus does not actuate switch


65


′ while in the off position. Pulling trigger


63


(

FIG. 1

) to an on position causes lever


77


′ to rotate about its axis in the clockwise direction. Link


97


moves with lever


77


′ and will contact switch roller


67


′, turning switch on as shown in FIG.


9


. The magnetic detent


83


,


85


(

FIGS. 6-8

) will still be in engagement, but further pulling of trigger


63


will be resisted by the magnetic force, indicating to the operator not to apply more force to trigger


63


unless it is desired to cut the tape. Spring


81


′ will be slightly above pin


99


in this position, thus still urging link


97


to rotate counterclockwise relative to lever


71


′.




To cut the paper, the operator continues rotation of trigger


63


(FIG.


1


), causing cutter bar


51


(

FIG. 5

) to cut the tape. The continued rotation causes pin


99


to move above spring


81


, as shown in FIG.


12


. Spring


81


in this over center position now urges link


97


to rotate clockwise relative to lever


77


′. This rotation positions cam roller


101


below switch roller


67


′, turning switch


65


′ off.




After cutting the tape, the operator releases trigger


63


(FIG.


1


), which causes spring


81


to rotate lever


77


′ back in a counterclockwise direction. While rotating counterclockwise, cam roller


101


will be lower than switch roller


67


′ because spring


81


will continues to urge link


97


to rotate clockwise relative to lever


77


′. Consequently, cam roller


101


will not actuate switch roller


67


while lever


71


is rotating counterclockwise back from the cutting position of FIG.


12


. Spring


81


is still in the over center position relative to pin


99


during the initial counterclockwise rotation of lever


77


′ from the cutting position. After passing under switch roller


67


, cam roller


101


will engage cam plate


105


. Cam plate


105


inclines upward, causing link


97


to rotate counterclockwise about pin


99


relative to lever


77


′ past the over center position. This brings spring


81


′ back from the over center position of

FIG. 12

to the position of FIG.


10


. Spring


81


′ now again urges link


97


to rotate counterclockwise relative to lever


77


′.




The invention has significant advantages. The dispenser dispenses tape and compound with a device that can be readily carried in one hand, freeing the other hand for other needs. The strap allows the user to comfortably grip the unit with one hand. The separate compound and tape slots dispense compound on the underside of the tape at the appropriate point. Separating the tape and compound until reaching the edge of the blade avoids contacting the tape with compound in the interior of the housing, which would result in additional cleaning A single lever will simultaneously stop flow from the pump and sever the tape, avoiding extruding excess compound at the end of the stroke.




While the invention has been shown only in one of its forms, it should be apparent to those skilled in the art but it is not so limited that it is susceptible to various changes without departing it from the scope of invention. For example, although the lever controls flow of compound from the pump by turning the pump on and off, the lever could optionally operate a valve to control the flow of compound rather than turning the pump on and off.



Claims
  • 1. A tape and wallboard compound dispenser, comprising:a frame; a blade mounted to a forward end of the frame; the frame having a tape channel that has a rectangular outlet below and rearward of the blade for receiving a web of tape to be applied to a wall surface; and the frame having a compound channel that is separated from the tape channel, the compound channel having an inlet for receiving compound delivered through a hose to the compound channel, the compound channel having a rectangular outlet below the outlet of the tape channel and rearward of the blade for dispensing compound onto the wall surface as the tape is being applied, the blade serving to wipe excess compound from the wall surface.
  • 2. The dispenser according to claim 1, further comprising a flexible strap carried by the frame, defining a loop for insertion of a limb of a user to carry the dispenser.
  • 3. The dispenser according to claim 1, further comprising:a tape roll housing mounted to the frame, having a storage compartment therein for holding a roll of tape, the storage compartment being in communication with an inlet of the tape channel.
  • 4. The dispenser according to claim 1, further comprising:a tape roll housing mounted to the frame, having a storage compartment therein for holding a roll of tape, the storage compartment being in communication with an inlet of the tape channel; and a flexible strap mounted to the housing, defining a loop for insertion of a hand of a user, the loop adapted to extend across a wrist of the user to assist in holding the dispenser.
  • 5. The dispenser according to claim 1, further comprising:a longitudinal slot formed in a lower side of the tape channel; and a manual feed member mounted below the tape channel, the feed member having a protrusion that extends into the slot for manually advancing the tape by moving the feed member in a forward direction.
  • 6. The dispenser according to claim 1, further comprising:an electrical actuator switch carried by the frame for controlling the delivery of compound from the pump; a cutting mechanism for severing the tape; and a manually actuable lever operatively connected with the switch and the cutting mechanism, the lever having an off position for shutting off flow of compound to the compound channel, an on position for allowing flow of compound to the compound channel, and a cutting position for actuating the cutting mechanism to cut the tape and simultaneously shutting off flow of compound to the compound channel.
  • 7. The dispenser according to claim 1, further comprising:a cutter bar mounted transversely across the tape channel, the cutter bar being rotatable for cutting the tape; and a lever operatively connected with the cutter bar for rotating the cutter bar to cut the tape.
  • 8. An apparatus for applying tape and dispensing wallboard compound to a wall surface, comprising:a housing having a tape compartment therein for receiving a roll of tape; a tape channel having an inlet in the tape compartment and an outlet for dispensing the tape; a compound channel having an inlet for receiving compound and an outlet adjacent the outlet of the tape channel for dispensing compound onto the wall surface as the tape is being applied; a pump connected to the inlet of the compound channel for delivering compound via a hose to the compound channel; a grip protruding from one side of the housing for gripping by a user; and a flexible strap extending over the grip for engaging a wrist of a user while the user is gripping the grip to assist the user in holding the housing.
  • 9. The apparatus according to claim 8, further comprising:an electrical actuator switch carried by the housing for controlling flow of compound from the pump; a cutting mechanism carried by the housing for severing the tape; and a manually actuable lever operatively connected with the switch and the cutting mechanism, the lever having an off position that prevents flow of compound from the pump, an on position that allows flow of compound from the pump, and a cutting position that actuates the cutting mechanism to cut the tape and simultaneously prevents flow of compound from the pump.
  • 10. The apparatus according to claim 8, further comprising:a cutter bar mounted transversely across the tape channel, the cutter bar being rotatable for cutting the tape; and a lever operatively connected with the cutter bar for rotating the cutter bar to cut the tape.
  • 11. The apparatus according to claim 8, further comprising:an electrical actuator switch carried by the housing for controlling flow of compound from the pump; a cutter bar mounted transversely across the tape channel, the cutter bar being rotatable for cutting the tape; and a manually actuable lever operatively connected with the switch and the cutter bar, the lever having an off position that prevents flow of compound from the pump, an on position that allows flow of compound from the pump, and a cutting position that rotates the cutter bar to cut the tape and simultaneously prevents flow of compound from the pump.
  • 12. The apparatus according to claim 8, wherein the tape channel and the compound channel are separated from each other, and wherein each of the outlets is rectangular and spaced rearward of a forward edge of the blade.
  • 13. The apparatus according to claim 8, further comprising a blade mounted to a forward portion of the housing, the blade having an edge spaced forward of the outlets of the tape channel and the compound channel for wiping excess compound on the wall surface.
  • 14. The apparatus according to claim 8, further comprising:a longitudinal slot formed in a lower side of the tape channel; a slide member mounted below and parallel with the slot; and a manual feed member mounted slidably to the slide member, the feed member having a protrusion that extends into the slot for manually advancing the tape by moving the feed member in a forward direction.
  • 15. An apparatus for applying tape and dispensing wallboard compound to a wall surface, comprising:a frame; the frame having a tape channel for receiving a web of tape to be applied to a wall surface; the frame having a compound channel that has an inlet for receiving compound and dispensing compound onto the wall surface as the tape is being applied; a pump connected to the inlet of the compound channel for delivering compound via a hose to the compound channel; an electrical actuator switch carried by the frame for controlling flow of compound from the pump; a cutting mechanism carried by the frame for severing the tape; and a manually actuable lever operatively connected with the switch and the cutting mechanism, the lever having an off position that prevents flow of compound from the pump, an on position that allows flow of compound from the pump, and a cutting position that actuates the cutting mechanism to cut the tape and simultaneously prevents flow of compound from the pump.
  • 16. The apparatus according to claim 15, wherein the cutting mechanism comprises a cutter bar mounted transversely across the tape channel, the cutting bar being rotatable and having a sharp edge.
  • 17. The apparatus according to claim 15, wherein the actuator switch comprises:a cam member mounted to the lever that engages and actuates the switch as the lever is rotated to on position, the cam member being rotatable relative to the lever to disengage from the switch when the lever is rotated past the on position to the cutting position.
  • 18. The apparatus according to claim 15, further comprising:a longitudinal slot formed in a lower side of the tape channel; a slide member mounted below and parallel with the slot; and a manual feed member mounted slidably to the slide member, the feed member having a protrusion that extends into the slot for manually advancing the tape by moving the feed member in a forward direction.
  • 19. The apparatus according to claim 15, further comprising a blade mounted to a forward portion of the housing, the blade having an edge spaced forward of the outlets of the tape channel and the compound channel for wiping excess compound on the wall surface.
  • 20. A method for applying tape and dispensing wallboard compound to a wall surface, comprising:providing a dispenser having frame with a tape channel and a compound channel, an electrical actuator switch, a cutting mechanism, and a control level for the switch and the cutting mechanism; placing the lever in an off position, inserting tape from a tape roll into the tape channel, and connecting the pump to the compound channel, the lever while in the off position causing the switch to prevent flow of compound from the pump; then placing the lever in an on position, causing the switch to allow flow of compound from the pump to the compound channel, and simultaneously moving the dispenser along the wall surface to dispense tape from the tape roll; then placing the lever in a cutting position, which simultaneously causes the switch to prevent further flow of compound from the pump and actuates the cutting mechanism to cut the tape.
  • 21. The method according to claim 20, wherein the switch turns off the pump while the lever is in the off position and in the cutting position, and turns on the pump while the lever is in the on position.
CROSS-REFERENCE TO RELATED APPLICATION

This invention is a continuation-in-part of application Ser. No. 09/498,101, filed Feb. 4, 2000 U.S. Pat. No. 6,294,034.

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Continuation in Parts (1)
Number Date Country
Parent 09/498101 Feb 2000 US
Child 09/929228 US