Hand-held turbine power tool

Abstract
A turbine tool design with a number of innovative aspects which may be incorporated into the tool individually or as a group. One aspect relates to improved speed control, based on an elastically deformable governor member disposed within the rotating impeller assembly and having a substantially uniform cross-section. Another aspect relates to a overspeed safety configuration that employs secondary, or “retro”, nozzles that are enabled when the elastically deformable governor member is removed from the impeller assembly. Another aspect relates to routing the motive fluid exhaust through the operator-adjustable throttle assembly. Still another aspect relates to an approach to axially preloading the bearings supporting the rotating shaft of the impeller assembly.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to hand-held rotary tools, and more particularly to the construction of, and/or the control of pressurized fluid flowing through, a rotary turbine tool.




Air motors are conventionally used to drive high speed hand-held rotary tools, such as grinders and drills, because the air motor is suitable for light work and relatively safe. Unfortunately, many air motors of the prior art have poor speed regulation, with speed tending to drop drastically in the face of torque loading. Efforts have been made to improve speed regulation, with less than ideal results. For instance, U.S. Pat. No. 3,071,115 to Schott discloses one prior art approach for controlling the speed of a pneumatic rotation motor. The Schott approach relies on mechanical flyweights for both a speed governor and an overspeed safety device. While both the Schott governor and the overspeed safety device are disposed within the motor, the Schott rotor design as a whole is rather complicated, requires a relatively large radial space, and is difficult to adapt to very fast rotating motors. Particularly in high speed applications, the centrifugal forces acting on the flyweights and other parts in the Schott design place high demands on the dimensions and material of the flyweight springs, etc., increasing costs.




More recently, U.S. Pat. No. 6,241,464 to Huffaker discloses a rotary turbine tool with an approach to speed control that relies on the interplay of a complex elastomeric valve member and a plurality of valve guides to control airflow, with no back-up form of overspeed protection.




Thus, there remains a need for alternate rotary tool designs, particularly for alternative hand-held rotary turbine tool designs.




SUMMARY OF THE INVENTION




The present invention provides an improved hand-held turbine tool design with a number of innovative aspects which may be incorporated into the tool individually or as a group. One aspect of the present invention relates to improved speed control based on an elastically deformable governor member disposed within the rotating impeller assembly and having a substantially uniform cross-section. Another aspect of the present invention relates to an overspeed safety configuration that employs secondary, or “retro”, nozzles that are enabled when the elastically deformable governor member is removed from the impeller assembly. Another aspect of the present invention relates to routing the motive fluid exhaust through the operator-adjustable throttle assembly. Still another aspect of the present invention relates to a simplified method of axially preloading the bearings supporting the rotating shaft of the impeller assembly.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a perspective view of one embodiment of the hand-held turbine tool of the present invention.





FIG. 2

shows a exploded view of a throttle assembly useful in the present invention.





FIG. 3

shows another exploded view of the throttle assembly of FIG.


2


.





FIG. 4

shows a view of the relationship between an impeller assembly and a main body for one embodiment of the present invention.





FIG. 5

shows an exploded view of an impeller assembly useful in the present invention.





FIG. 6

shows a view of a manifold according to one embodiment of the present invention.





FIG. 7

shows a view of the manifold of

FIG. 6

with the governor removed.





FIG. 8

shows an alternate “overhose” coupling of a hose to a throttle assembly.











DETAILED DESCRIPTION




One embodiment of the hand-held turbine tool


10


of the present invention is shown in FIG.


1


. The turbine tool


10


is pneumatically powered, typically by compressed air supplied via a hose


12


that is coupled to the housing


20


via hose coupler


14


. The housing


20


typically includes three parts: a main body


30


, a throttle assembly


100


, and a handle portion


40


. The housing


20


operatively supports a rotating impeller assembly


200


(see FIGS.


4


-


5


), and defines a fluid flow path


18


therewith, as described more fully below. The rotation of the impeller assembly


200


rotates the drill bit, rotary file, or the like, mated to the operative end of the tool


10


, as is well known in the art. The supply of pressurized air to the impeller assembly


200


is controlled via the throttle assembly


100


of the housing


20


. Rotation of a portion of the throttle assembly


100


in one direction closes off the supply of pressurized air to the impeller assembly


200


, while rotation in the opposite direction opens the supply of air to the impeller assembly


200


. The distal handle portion


40


of the tool


10


allows for easy hand-held operation by a user.




The main body


30


of the housing


20


is threadably coupled on one end to the throttle assembly


100


, and on the other end to the handle portion


40


. Preferably, the main body


30


is a hollow body with a tapered profile that tapers from the relatively larger diameter of the throttle assembly


100


to the narrower diameter of the handle portion


40


. The front of the main body includes an opening


32


, having a bearing, referred to as the rear bearing


34


, disposed therein. An elastically deformable cushion element


38


, typically in the form of an O-ring, is placed between the front (handle) side of the rear bearing


34


and a corresponding seating shoulder in the main body


30


. See FIG.


4


. In addition, another cushion element


36


may be placed radially between the outer race of the rear bearing


34


and the main body


30


. The function of these cushions


36


,


38


is discussed further below. The main body


30


of the housing


20


, and particularly the rear bearing


34


, cooperates with the handle portion


40


to support the impeller assembly


200


for rotation.




As mentioned above, the throttle assembly


100


regulates the flow of pressurized air from the hose


12


to the impeller assembly


200


. To accomplish this, the throttle assembly


100


may be composed of a stationary throttle base portion


110


and a throttle cap


140


rotatably coupled thereto, as shown in

FIGS. 2-3

. The throttle base


110


includes a generally disc-shaped base


112


and a post


130


extending therefrom. The base


112


includes external threads


114


on its distal side for mating with the housing's main body


30


, a pin


116


on its proximal side, and a plurality of holes


118


that pass from one side of the base


112


to the other. In addition, the base


112


includes an outlet


120


aligned with the central axis of the throttle base


110


. The post


130


of the throttle base


110


extends away from the base


112


on the proximal side thereof, also along the central axis of the throttle base


110


. This post


130


includes a shoulder section


132


proximate the base


112


, and a hollow threaded section


134


. A passage


136


for the input of pressurized air is at least partially defined by the hollow. The passage


136


continues into the shoulder section


132


and terminates at a passage outlet


137


that is oriented generally radially outward. Located on the shoulder section


132


approximately 180° from the outlet passage


137


is a transfer passage


138


, angled downward and inward, and terminating at the throttle assembly outlet


120


on the distal side of the base


112


. The throttle assembly outlet


120


directs the pressurized air from the throttle assembly


100


into the impeller assembly


200


, and preferably extends at least partially into the impeller assembly


200


when the turbine tool


10


is assembled, but allows rotation therebetween.




The throttle cap


140


includes a generally annular section


142


joining an embossment


150


with a peripheral wall


146


, thereby forming a generally C-shaped cross-section on its underside. The open space of this C-shaped cross-section may be referred to as the “muffle space”


148


. A plurality of exhaust holes (or “exhaust ports”)


144


extend through the annular section


142


, thereby connecting the exterior of the throttle cap


140


to the muffle space


148


. The embossment


150


includes an outer recess


152


on its outer perimeter that extends in an arc of approximately 90°. Located generally opposite this outer recess


152


, and on the interior surface of the embossment


150


, is a transfer recess


154


that extends in an arc of approximately 270°.




Both the throttle base


110


and throttle cap


140


of the throttle assembly


100


are preferably made from a strong lightweight material, such as aluminum. However, it may be advantageous for the outlet


120


feeding the impeller assembly


200


to be formed at least in part by an inert made from a suitable low-friction plastic material, such as Teflon or nylon.




The throttle cap


140


is joined to the throttle base


110


by sliding the appropriate portion of the post


130


through the center of the hollow embossment


150


, aligning the parts such that the pin


116


fits within the outer recess


152


of the embossment


150


, and thereafter screwing the hose coupling


14


onto the post


130


. Suitable O-rings (not shown) may be disposed at the base of the post


130


to mate with the embossment


150


of the throttle cap


140


, and at the interface between the peripheral wall


146


of the throttle cap


140


and the throttle base


110


, both with corresponding seating recesses as desired. There may also be a suitable O-ring (not shown) disposed at the interface of the post


130


and the throttle cap


140


, proximate the hose coupling


14


. In addition, there may be a suitable washer, such as a plastic washer


15


, disposed between the hose coupling


14


and the throttle cap


140


(see FIG.


1


).




The joining of the throttle cap


140


to the throttle base


110


forms an inlet airflow path


160


and an exhaust airflow path


170


within the throttle assembly


100


, with these airflow paths


160


,


170


jointly forming portions of the overall airflow path


18


of the turbine tool


10


. The inlet airflow path


160


flows through the passage


136


of the post


130


and out the passage outlet


137


, into the transfer recess


154


in the embossment


150


of the throttle cap


140


, across the transfer recess


154


, and into the transfer passage


138


, and then out the outlet


120


to the impeller assembly


200


. The exhaust airflow path


170


of the throttle assembly


100


flows through the holes


118


in the throttle base


110


, into the muffle space


148


formed on the underside of the throttle cap


140


, and then out the exhaust holes


144


of the throttle cap


140


.




While the throttle cap


140


is rotationally coupled to the throttle base


110


, the degree of relative rotation therebetween limited by the interaction of the pin


116


and the outer recess


152


on the embossment


150


. It is intended that interior surface of the embossment


150


block the entrance to the transfer passage


138


when the throttle cap


140


is rotated with respect to the throttle base


110


such that the pin


116


is located towards one end of the outer recess


152


. In this “off” throttle setting, the flow path between the passage outlet


137


and the transfer passage


138


is blocked, cutting off pressurized airflow to the impeller assembly


200


. When the operator rotates the throttle cap


140


relative to the throttle base


110


such that the pin


116


is moved substantially towards the opposite end of the outer recess


152


, at least a portion of the entry to the transfer passage


138


in the throttle base


110


is thereby aligned with the transfer recess


154


in the embossment


150


. In this configuration, the passage outlet


137


is connected to the transfer passage


138


via the transfer recess


154


on the interior surface of the embossment


150


, allowing pressurized air to flow from the hose


12


to the throttle assembly outlet


120


, and therefore to the impeller assembly


200


. Thus, the supply of pressurized air from the hose


12


to the impeller assembly


200


may be throttled via the relative rotation of the throttle cap


140


with respect to the throttle base


110


.




Referring to

FIGS. 4-7

, the impeller assembly


200


includes a rotating impeller body


210


, a spindle (or “shaft”)


260


mated to the impeller body


210


, a sleeve assembly


270


, and a front bearing


280


. The impeller body


210


includes a manifold


220


and a cap


250


. The manifold


220


includes a central chamber


222


that connects to both primary nozzles


230


and to secondary nozzles


240


. Note that some embodiments of the present invention may have only one primary port


230


and no secondary ports


240


; although a plurality of each in equal numbers is believed advantageous. The primary nozzles


230


include primary ports


232


, primary passages


234


, and primary jets


236


. Likewise, the secondary nozzles


240


include secondary ports


242


, secondary passages


244


, and secondary jets


236


. The primary nozzles


230


and secondary nozzles


240


may be constant width or may vary in shape so as to be subsonic or supersonic, as desired. As can be seen in

FIGS. 6-7

, the primary nozzles


230


and secondary nozzles


240


need not be of the same size/shape; indeed, it is believed advantageous if the primary nozzles


230


are larger in size than the secondary nozzles


240


. In addition, the primary jets


236


and the secondary jets


246


may generally face each other at the exterior of the manifold


220


, or they may be spaced apart as desired. The primary nozzles


230


are oriented to urge the impeller body


210


to rotate in a first direction when pressurized air flows therethrough, while the secondary nozzles


240


are oriented to urge the impeller body


210


to rotate in a second direction, opposite the first direction, when pressurized air flows therethrough.




The central chamber


222


may include a central circular recess area corresponding to the post


252


of the cap


250


, and be generally defined by a peripheral wall


224


. The ports


232


,


242


associated with the nozzles


230


,


240


are located at select locations along the peripheral wall


224


. As described above, the group of primary ports


232


correspond to the input ends of the primary nozzles


230


and the group of secondary ports


242


correspond to the input ends of the secondary nozzles


240


. The central chamber


222


may advantageously have a generally rectangular outline with rounded corners. The primary ports


232


may advantageously be located in the corners, with the secondary ports


242


being located mid-way along each side. See FIG.


7


. Further, it may be advantageous to provide additional shallow recesses


228


at each corner, with these recesses


228


extending below the nominal “floor” of the chamber


222


. The “floor” between the recesses


228


may be thought of as a shelf


226


that runs along the interior of the peripheral wall


224


.




The annular cap


250


has a generally smooth underside, with a hollow post


252


extending therefrom. The hollow post


252


is internally threaded and includes a inlet jet


254


oriented radially outward. The impeller body


210


is assembled and mated to the spindle


260


by securely threading the hollow post


252


of the cap


250


onto the threaded end


262


of the spindle


260


, capturing the manifold


220


against the proximal side of the inner race of rear bearing


34


. Suitable torque may be applied to the cap


250


through the use of a faceted embossment


256


on the upper side of the cap


250


, if desired. With the cap


250


screwed in place, the impeller body


210


is rotationally coupled to the spindle


260


, such that rotation of the impeller body


210


causes rotation of the spindle


260


. Air flow from the throttle assembly outlet


120


enters chamber


222


via the hollow post


252


and inlet jet


254


.




The spindle


260


coupled to the impeller body


210


is supported for rotation by a front bearing


280


and the rear bearing


34


, with the outer race of the rear bearing


34


secured to the main body


30


and the inner race of the front bearing


280


secured to the spindle


260


via any known technique. The bearings


34


,


280


should be subjected to an axial preload, such as a preload of approximately four pounds, and may be conventional or thrust bearings as desired. This axial preload may be accomplished in some embodiments of the present invention via simple adjustment of the sleeve assembly


270


. The sleeve assembly


270


is disposed generally about the spindle


260


and may include a threaded portion


272


and a spacer portion


276


disposed between the threaded portion


272


and the front bearing


280


. As shown in

FIG. 4

, the spindle


260


extends forwardly out the opening


32


in the main body


30


of the housing


20


and through the threaded portion


272


. The opening


32


is interiorly threaded to mate with the threaded portion


272


. The threaded portion


272


includes external threads and optional flats for aid in screwing the threaded portion


272


into and out of the opening


32


in the main body


30


. When the threaded portion


272


is screwed out of the main body


30


, it will eventually push against the spacer portion


276


, forcing the spacer portion


276


to abut against the front bearing


280


. This action has the effect of axially displacing the impeller assembly


200


forward with respect to the main body


30


. This movement has the effect of bringing the forward portion of the impeller body


210


into contact with the back side of the rear bearing


34


, urging the rear bearing


34


to move forward relative to the main body


30


. Forward movement of the rear bearing


34


compresses the cushion


38


, the elastic properties thereof providing the axial preload to the rear bearing


34


. In addition, this axial preload is also applied to the front bearing


280


due to the now-fixed relationship between the impeller body


210


and the front bearing


280


, via the spindle


260


. When the desired amount of axial preload is reached, perhaps as measured by the torque necessary to unscrew the threaded portion


272


, a suitable lock nut


274


may be put in place against the front “nose” of the main body


30


. In this fashion, the effective length of the sleeve assembly


270


may be adjusted to apply the desired preload in a very simple manner.




It should be noted that it is not necessary, or even desirable, for the sleeve assembly


270


to touch the spindle


260


, except through the outer race of front bearing


280


, so as to allow for free rotation of the spindle


260


without wearing against the sleeve assembly


270


. Further, the presence of cushion


36


helps discourage small relative movements of the outer race of the rear bearing


34


and/or a relatively non-wearing surface if such movements do occur.




When the throttle is open, the pressurized air from the inlet airflow path


160


of the throttle assembly


100


is supplied to the impeller assembly


200


. The drive air flows from the outlet


120


of the throttle assembly


100


into the chamber


222


of the impeller body


210


via the inlet jet


254


. The pressurized air within the chamber


222


is restrained between the cap


250


and the manifold


220


, and is thereby directed from the chamber


222


to the nozzles


230


,


240


. Assuming for the moment that the pressurized air is leaving the impeller body


210


only through the primary nozzles


240


, the flow of air through the primary nozzles


240


causes the impeller body


210


to rotate, thereby rotating the spindle


260


in a “drive” direction. As the impeller body


210


sits mostly within the main body


30


of the housing


20


(see FIG.


4


), the pressurized air exiting the impeller assembly


200


flows between the impeller assembly


200


and the main body


30


of the housing


20


. This “exhaust” air is routed out of the main body


30


via the holes


118


in the throttle base


112


, and from there to the exhaust holes


144


via the muffle space


148


. As can be seen, the impeller assembly


200


and the housing


20


cooperate to form an fluid flow path


18


within the turbine tool


10


, with this fluid flow path


18


including the inlet airflow path


160


through the throttle assembly


100


, the air flow path through the impeller body


210


(e.g., the central chamber


222


, the primary nozzles


230


(and perhaps secondary nozzles


240


)), flow through the cavity within the main body


30


surrounding the impeller body


210


, and the exhaust airflow path


170


within the throttle assembly


100


.




In order to control the rotational speed, the impeller assembly


200


of the present invention advantageously includes an elastically deformable speed control member


300


, sometimes referred to herein as the governor. This governor


300


advantageously has a uniform cross-section, and may take the form of a common rubber-like O-ring. The governor


300


is disposed within the chamber


222


of the impeller body


210


and should be sized such that it preferably rests against the peripheral wall


224


, on the shelf


226


within the chamber


222


, except at the primary ports


232


leading to the primary jets


236


(e.g., the corners, see FIG.


6


). The uniform cross-section of the governor


300


, in an undeformed state, may advantageously be equal to or slightly larger than the height between the self


226


and the underside of the cap


250


, so that flow “over” the governor


300


is prevented.




At low rpms the pressurized air entering into the chamber


222


flows through the chamber


222


, around the governor member


300


, such as through the recesses


228


proximate the primary ports


232


, through the relatively substantial gap between the governor


300


and the primary ports


232


, and then to the primary jets


236


via the primary ports


232


and primary passages


234


. With the governor


300


against the peripheral wall


224


of the chamber


222


, particularly in the neighborhood of the secondary ports


242


, the secondary ports


242


are directly blocked by the governor


300


; as such, there should not be pressurized air being expelled out the secondary nozzles


240


. As the rotational speed increases, the governor


300


is centrifugally deformed. Because the governor


300


is already disposed against the peripheral wall


224


of the chamber


222


for most of its length, the deformation is limited to distention of the governor


300


towards the primary ports


232


, thereby lessening the physical gap between the governor


300


and the primary ports


232


and gradually restricting the flow of pressurized air into the primary nozzles


230


. At some point, the centrifugal force acting on the governor


300


will be balanced by the elastic properties of the governor


300


, and the rotational speed of the impeller assembly


200


will stabilize. Thereafter, when an additional load is applied to the tool


10


, for instance during grinding, the rotational speed of the impeller assembly


200


will drop, thereby lessening the centrifugal force on the governor


300


. With the drop in centrifugal force, the distention of the governor


300


will lessen, thereby opening up the gap at the primary ports


232


and increasing the airflow through the primary nozzles


230


, increasing rotational speed until the forces balance again. Thus, the governor


300


helps control the rotational speed of the impeller assembly


200


, and practically applies an upper limit thereto.




The secondary nozzles


242


in the impeller body


210


of some embodiments of the present invention provide an independent overspeed safety backup that limits the maximum rotational speed of the impeller assembly


200


separately from the action of governor


300


described above. If the unit is assembled without the governor


300


, or if the governor


300


disintegrates for unknown reasons, then the chamber


222


will operatively communicate with the secondary nozzles


240


via the secondary ports


242


, as the secondary ports


242


are not blocked by the governor


300


. In such a situation, the flow of pressurized air out of chamber


222


would be split between the primary nozzles


230


and the secondary nozzles


240


. Because the primary nozzles


230


and the secondary nozzles


240


are oriented so as to urge the impeller body


210


to rotate in opposite directions, the airflow through the respective nozzles


230


,


240


will counter-act each other, at least to some extent. With the resultant forces in opposition, the maximum rpm of the impeller assembly


200


will be limited, with the maximum rpm of the impeller assembly


200


being less with the secondary ports


242


open than with the secondary ports


242


closed. In this sense, the secondary nozzles


240


may be considered as “retro” nozzles, as they act to retard the runaway rotation of the impeller assembly


200


that might otherwise occur. Accordingly, the presence of the secondary nozzles


240


, normally inactive when the governor


300


is present but active if the governor


300


is missing, provides additional overspeed protection, separate from that provided by the governor


300


.




The handle portion


40


of the housing


20


is typically rather elongate, with a plastic exterior contoured for easy handling by an operator. The handle portion


40


may mate to the main body


30


via the sleeve assembly


270


, such as by screwing onto the distal threads of the threaded portion


272


. The handle portion


40


may also include a collet


42


or guard on its distal end, as is known in the art. One function of the handle portion


40


is to support the front bearing


280


of the impeller assembly


200


; thus, the handle portion


40


cooperates with the main body


30


to support the impeller assembly


200


for rotation.




Some embodiments of the present invention may include a muffling material


150


, disposed within the muffle space


148


, just upstream from the exhaust holes


144


, to aid in quieting the exhaust from the tool


10


. This muffling material


150


may take the form of a felt washer pressed against the underside of the throttle cap


140


, or may take other forms.




The discussion above has assumed that the hose


12


carried the pressurized motive gas into the turbine tool


10


, but that the exhaust gas was exhausted directly to the ambient environment by the throttle assembly


100


. However, alternate embodiments of the present invention may use what is commonly referred to as an “overhose” arrangement, where the hose


12


also carries away the exhaust gas. For instance, see the embodiment of FIG.


8


. In such an arrangement, the cap


140




a


of the throttle assembly


100




a


will still have exhaust holes


144


, but the exhaust holes


144


will be moved radially inward with respect to the throttle cap


140


of

FIGS. 2-3

. Indeed, the exhaust holes


144


should be very closely spaced with respect to the edge of the embossment


150


. A dual layer hose


12




a


is mated to an overhose adapter


14




a


in a conventional fashion. The adapter


14




a


includes a central hole for the inflowing air, and a plurality of apertures


16


for exhaust air. The apertures


16


are radially spaced similarly to the exhaust holes


144


of the cap


140




a


, so that air exiting the throttle assembly


100




a


will flow into the apertures


16


, through the adapter


14




a


, and then into the outer layer of hose


12




a


, and eventually exhausted from the hose


12




a


appropriately. A suitable seal


15




a


, with an inner diameter greater than the ring of apertures


16


but less than the outer diameter of the adapter


14




a


should be employed to prevent the escape of exhaust from between the cap


140




a


and the adapter


14




a.






A turbine tool


10


according to the present invention and suitable for operation at approximately 65,000 rpm based on a supply pressure of ninety psig may employ an aluminum impeller body


210


with a roughly square chamber


222


having peripheral walls


224


spaced approximately 0.604 inches apart; with round recesses


228


having a diameter of approximately 0.188 inches and a depth of approximately 0.125 inches (from the top of the peripheral walls


224


); a shelf depth of approximately 0.050 inches; a buna N governor


300


of 90 durometer (Shore A) with approximately 0.551 inches inner diameter in an undeformed state and a uniform cross-section of approximately 0.070 inches in an undeformed state; and an outer diameter of the manifold


220


of approximately 0.125 inches. Such a turbine tool


10


may have a maximum rpm of approximately 35,000 when the governor


300


is not present in the chamber. The distal end of the spindle


260


of such a turbine tool


10


may be adapted to mate with any appropriate drill bits, rotary files, or the like, in any fashion known in the art.




While the discussion above has been in terms of using pressurized air as a motive fluid, it should be understood that the present invention also encompasses using any gas, not just air. For example, the motive fluid may be nitrogen or other inert gas if desired.




The present invention may, of course, be carried out in other specific ways than those herein set forth without departing from the essential characteristics of the invention. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, and all changes coming within the meaning and equivalency range of the appended claims are intended to be embraced therein.



Claims
  • 1. A turbine tool, comprising:a rotatable impeller comprising: a central chamber; at least one primary nozzle oriented to urge said impeller to rotate in a first direction when fluid is expelled therethrough; and at least one secondary nozzle oriented to urge said impeller to rotate in a second direction, opposite said first direction, when fluid is expelled therethrough; a speed control member resiliently deformable when disposed in said chamber to control the amount of fluid expelled via said at least one primary nozzle in response to changes in rotational speed of said impeller; wherein drive fluid supply to said at least one secondary nozzle is generally blocked when said speed control member is present in said chamber, but generally open when said speed control member is not present in said chamber.
  • 2. The tool of claim 1 wherein said chamber is generally peripherally defined by a chamber wall, said at least one primary nozzle, and said at least one secondary nozzle, said speed control member disposed to generally block said at least one secondary nozzle.
  • 3. The tool of claim 1 wherein said impeller comprises at least two of said primary nozzles and at least two of said secondary nozzles.
  • 4. The tool of claim 1 wherein said impeller comprises an equal number of primary nozzles and secondary nozzles.
  • 5. The tool of claim 1 wherein, given a fixed available fluid supply rate, a maximum rotation speed of said impeller is a first value with said speed control member is disposed in said chamber and a second value with said speed control member not disposed in said chamber, said first value being more than said second value.
  • 6. The tool of claim 1 wherein drive fluid supply to said at least one secondary nozzle is directly blocked by said speed control member when said speed control member is present in said chamber.
  • 7. The tool of claim 1 wherein:said impeller comprises at least two of said primary nozzles and at least two of said secondary nozzles; said chamber is generally peripherally defined by a chamber wall, said at least one primary nozzle, and said at least one secondary nozzle; said speed control member disposed to directly block said at least one secondary nozzle; and wherein given a fixed available fluid supply rate, a maximum rotation speed of said impeller is a first value with said speed control member not in said chamber and a second value with said speed control member disposed in said chamber, said first value being less than said second value.
  • 8. The tool of claim 1 wherein said at least one primary nozzle and said at least one secondary nozzle directly connect to said chamber via corresponding ports thereof.
  • 9. A method of controlling the rotational speed of a turbine tool, comprising:providing an impeller supported for rotation about an axis and comprising: a central chamber; at least one primary nozzle oriented to urge said impeller in a first direction when fluid is expelled therethrough; and at least one secondary nozzle oriented to urge said impeller in a second direction, opposite said first direction, when fluid is expelled therethrough; routing drive fluid through said at least one primary nozzle and blocking flow through said at least one secondary nozzle when a speed control member is disposed in said chamber, said speed control member resiliently deformable to control the amount of fluid expelled via said at least one primary nozzle in response to changes in rotational speed of said impeller when disposed in said chamber; routing drive fluid through both said at least one primary nozzle and said at least one secondary nozzle when said speed control member is not present in said chamber; wherein, given a fixed available drive fluid supply rate, a maximum rotation speed of said impeller is a first value with said speed control member disposed in said chamber and a second value with said speed control member not disposed in said chamber, said first value being more than said second value.
  • 10. The method of claim 9 further comprising directly blocking flow through said at least one secondary nozzle with said speed control member when said speed control member is present in said chamber.
  • 11. A turbine tool, comprising:an impeller having a central chamber and supported for rotation, said chamber having an inlet disposed radially inward; said impeller further having at least two primary outlet nozzles disposed radially outward of said inlet and bordering said chamber, said primary nozzles oriented to urge said impeller to rotate in a first direction when fluid is expelled therethrough; a speed control member having a substantially uniform cross-section and disposed generally between said inlet and said primary nozzles, said speed control member resiliently deformable in response to changes in rotational speed of said impeller to control fluid flow through said primary nozzles.
  • 12. The tool of claim 11 wherein said speed control member comprises a generally ring shaped member in an undeformed state.
  • 13. The tool of claim 12 wherein said generally ring shaped member is an O-ring.
  • 14. The tool of claim 11 wherein said impeller further comprises at least one secondary nozzle oriented to urge said impeller in a second direction, opposite said first direction, when fluid is expelled therethrough and bordering said chamber; wherein airflow communication between said inlet and said at least one secondary nozzle is generally blocked by said speed control member.
  • 15. The tool of claim 14 wherein said impeller comprises at least two of said secondary nozzles.
  • 16. A turbine tool, comprising:a housing adapted for hand operation; a fluid supply hose coupled to said housing; a fluid driven impeller disposed within said housing and supported for rotation; said housing having a first portion and a second portion rotatably coupled to said first portion, rotation of said second portion relative to said first portion throttling the supply of motive fluid to said impeller; said second portion comprising one or more exhaust ports, said housing and said impeller cooperating to form a fluid flow path having said one or more exhaust ports downstream of said impeller; wherein motive fluid entering said housing and causing rotation of said impeller is exhausted from said housing via said exhaust ports.
  • 17. The tool of claim 16 further comprising a muffling material, said muffling material disposed along said fluid flow path, downstream of said impeller and upstream of said exhaust ports.
  • 18. The tool of claim 17 wherein said muffling material comprises a felt disc.
  • 19. The tool of claim 16 further comprising a hose coupled to said second housing portion, said hose comprising a first layer supplying said motive fluid to said housing and a second layer carrying exhaust fluid away from said exhaust ports.
  • 20. The tool of claim 16 wherein said motive fluid is exhausted directly to the ambient environment via said exhaust ports.
  • 21. A turbine tool, comprising:a housing and a sleeve coupled to said housing; a fluid driven impeller shaft disposed in said sleeve and said housing; said shaft supported for rotation by at least a first bearing and a second bearing, said first bearing disposed internal to said housing, said a second bearing attached to said shaft in spaced relation to said first bearing and abutting said sleeve; a first resiliently compressible material disposed between said first bearing and said second bearing, and axially between said first bearing and said housing; wherein an axial preload on said first and second bearings may be adjusted by adjusting said sleeve relative to said housing, thereby adjusting a compression of said first resiliently compressible material.
  • 22. The tool of claim 21 further comprising a second resiliently compressible material disposed radially between said first bearing and said housing.
  • 23. The tool of claim 21 wherein said sleeve comprises an externally threaded portion and a spacer portion, said threaded portion mated to said housing, said spacer portion disposed between said externally threaded portion and said second bearing and abutting said second bearing.
  • 24. The tool of claim 23 wherein said axial preload on said first and second bearings may be adjusted up or down by adjusting said sleeve outward or inward with respect to said housing, respectively, thereby adjusting said a compression of said first resiliently compressible material.
  • 25. The tool of claim 21 wherein said first resiliently compressible material comprises an elastomeric ring.
  • 26. A turbine tool, comprising:a housing and a sleeve coupled to said housing; a rotatable impeller having: a central chamber with a fluid inlet; at least one primary nozzle oriented to urge said impeller to rotate in a first direction when fluid is expelled therethrough; at least one secondary nozzle oriented to urge said impeller to rotate in a second direction, opposite said first direction, when fluid is expelled therethrough; and a shaft disposed in said sleeve and said housing; a speed control member resiliently deformable when disposed in said chamber to control the amount of fluid expelled via said at least one primary nozzle in response to changes in rotational speed of said impeller; wherein drive fluid supply to said at least one secondary nozzle is generally blocked when said speed control member is present in said chamber, but generally open when said speed control member is not present in said chamber; said shaft supported for rotation by at least a first bearing and a second bearing, said first bearing disposed internal to said housing, said second bearing attached to said shaft in spaced relation to said first bearing and abutting said sleeve; a first resiliently compressible material disposed between said first bearing and said second bearing, and axially between said first bearing and said housing; wherein an axial preload on said first and second bearings may be adjusted by adjusting an amount of extension of said sleeve relative to said housing, thereby adjusting a compression of said first resiliently compressible material.
  • 27. The tool of claim 26 further comprising:a fluid supply hose coupled to said housing; wherein said housing has a first portion and a second portion rotatably coupled to said first portion, rotation of said second portion relative to said first portion throttling the supply of motive fluid to said impeller; said second portion comprising one or more exhaust ports, said housing and said impeller cooperating to form a fluid flow path having said one or more exhaust ports downstream of said impeller; wherein motive fluid entering said housing and causing rotation of said impeller is exhausted from said housing via said exhaust ports.
  • 28. The tool of claim 27 further comprising a muffling material, said muffling material disposed along said fluid flow path, downstream of said impeller and upstream of said exhaust ports.
  • 29. The tool of claim 26 wherein said speed control member comprises an elastomeric ring.
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