Information
-
Patent Grant
-
6695573
-
Patent Number
6,695,573
-
Date Filed
Friday, April 5, 200222 years ago
-
Date Issued
Tuesday, February 24, 200421 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Look; Edward K.
- McAleenan; J. M.
Agents
- Coats & Bennett, P.L.L.C.
-
CPC
-
US Classifications
Field of Search
US
- 415 1
- 415 80
- 415 82
- 415 904
- 415 25
- 415 36
- 415 30
- 415 26
- 415 141
- 137 50
- 137 54
- 137 57
- 137 580
- 418 236
- 418 266
- 060 436
-
International Classifications
-
Abstract
A turbine tool design with a number of innovative aspects which may be incorporated into the tool individually or as a group. One aspect relates to improved speed control, based on an elastically deformable governor member disposed within the rotating impeller assembly and having a substantially uniform cross-section. Another aspect relates to a overspeed safety configuration that employs secondary, or “retro”, nozzles that are enabled when the elastically deformable governor member is removed from the impeller assembly. Another aspect relates to routing the motive fluid exhaust through the operator-adjustable throttle assembly. Still another aspect relates to an approach to axially preloading the bearings supporting the rotating shaft of the impeller assembly.
Description
BACKGROUND OF THE INVENTION
The present invention relates generally to hand-held rotary tools, and more particularly to the construction of, and/or the control of pressurized fluid flowing through, a rotary turbine tool.
Air motors are conventionally used to drive high speed hand-held rotary tools, such as grinders and drills, because the air motor is suitable for light work and relatively safe. Unfortunately, many air motors of the prior art have poor speed regulation, with speed tending to drop drastically in the face of torque loading. Efforts have been made to improve speed regulation, with less than ideal results. For instance, U.S. Pat. No. 3,071,115 to Schott discloses one prior art approach for controlling the speed of a pneumatic rotation motor. The Schott approach relies on mechanical flyweights for both a speed governor and an overspeed safety device. While both the Schott governor and the overspeed safety device are disposed within the motor, the Schott rotor design as a whole is rather complicated, requires a relatively large radial space, and is difficult to adapt to very fast rotating motors. Particularly in high speed applications, the centrifugal forces acting on the flyweights and other parts in the Schott design place high demands on the dimensions and material of the flyweight springs, etc., increasing costs.
More recently, U.S. Pat. No. 6,241,464 to Huffaker discloses a rotary turbine tool with an approach to speed control that relies on the interplay of a complex elastomeric valve member and a plurality of valve guides to control airflow, with no back-up form of overspeed protection.
Thus, there remains a need for alternate rotary tool designs, particularly for alternative hand-held rotary turbine tool designs.
SUMMARY OF THE INVENTION
The present invention provides an improved hand-held turbine tool design with a number of innovative aspects which may be incorporated into the tool individually or as a group. One aspect of the present invention relates to improved speed control based on an elastically deformable governor member disposed within the rotating impeller assembly and having a substantially uniform cross-section. Another aspect of the present invention relates to an overspeed safety configuration that employs secondary, or “retro”, nozzles that are enabled when the elastically deformable governor member is removed from the impeller assembly. Another aspect of the present invention relates to routing the motive fluid exhaust through the operator-adjustable throttle assembly. Still another aspect of the present invention relates to a simplified method of axially preloading the bearings supporting the rotating shaft of the impeller assembly.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
shows a perspective view of one embodiment of the hand-held turbine tool of the present invention.
FIG. 2
shows a exploded view of a throttle assembly useful in the present invention.
FIG. 3
shows another exploded view of the throttle assembly of FIG.
2
.
FIG. 4
shows a view of the relationship between an impeller assembly and a main body for one embodiment of the present invention.
FIG. 5
shows an exploded view of an impeller assembly useful in the present invention.
FIG. 6
shows a view of a manifold according to one embodiment of the present invention.
FIG. 7
shows a view of the manifold of
FIG. 6
with the governor removed.
FIG. 8
shows an alternate “overhose” coupling of a hose to a throttle assembly.
DETAILED DESCRIPTION
One embodiment of the hand-held turbine tool
10
of the present invention is shown in FIG.
1
. The turbine tool
10
is pneumatically powered, typically by compressed air supplied via a hose
12
that is coupled to the housing
20
via hose coupler
14
. The housing
20
typically includes three parts: a main body
30
, a throttle assembly
100
, and a handle portion
40
. The housing
20
operatively supports a rotating impeller assembly
200
(see FIGS.
4
-
5
), and defines a fluid flow path
18
therewith, as described more fully below. The rotation of the impeller assembly
200
rotates the drill bit, rotary file, or the like, mated to the operative end of the tool
10
, as is well known in the art. The supply of pressurized air to the impeller assembly
200
is controlled via the throttle assembly
100
of the housing
20
. Rotation of a portion of the throttle assembly
100
in one direction closes off the supply of pressurized air to the impeller assembly
200
, while rotation in the opposite direction opens the supply of air to the impeller assembly
200
. The distal handle portion
40
of the tool
10
allows for easy hand-held operation by a user.
The main body
30
of the housing
20
is threadably coupled on one end to the throttle assembly
100
, and on the other end to the handle portion
40
. Preferably, the main body
30
is a hollow body with a tapered profile that tapers from the relatively larger diameter of the throttle assembly
100
to the narrower diameter of the handle portion
40
. The front of the main body includes an opening
32
, having a bearing, referred to as the rear bearing
34
, disposed therein. An elastically deformable cushion element
38
, typically in the form of an O-ring, is placed between the front (handle) side of the rear bearing
34
and a corresponding seating shoulder in the main body
30
. See FIG.
4
. In addition, another cushion element
36
may be placed radially between the outer race of the rear bearing
34
and the main body
30
. The function of these cushions
36
,
38
is discussed further below. The main body
30
of the housing
20
, and particularly the rear bearing
34
, cooperates with the handle portion
40
to support the impeller assembly
200
for rotation.
As mentioned above, the throttle assembly
100
regulates the flow of pressurized air from the hose
12
to the impeller assembly
200
. To accomplish this, the throttle assembly
100
may be composed of a stationary throttle base portion
110
and a throttle cap
140
rotatably coupled thereto, as shown in
FIGS. 2-3
. The throttle base
110
includes a generally disc-shaped base
112
and a post
130
extending therefrom. The base
112
includes external threads
114
on its distal side for mating with the housing's main body
30
, a pin
116
on its proximal side, and a plurality of holes
118
that pass from one side of the base
112
to the other. In addition, the base
112
includes an outlet
120
aligned with the central axis of the throttle base
110
. The post
130
of the throttle base
110
extends away from the base
112
on the proximal side thereof, also along the central axis of the throttle base
110
. This post
130
includes a shoulder section
132
proximate the base
112
, and a hollow threaded section
134
. A passage
136
for the input of pressurized air is at least partially defined by the hollow. The passage
136
continues into the shoulder section
132
and terminates at a passage outlet
137
that is oriented generally radially outward. Located on the shoulder section
132
approximately 180° from the outlet passage
137
is a transfer passage
138
, angled downward and inward, and terminating at the throttle assembly outlet
120
on the distal side of the base
112
. The throttle assembly outlet
120
directs the pressurized air from the throttle assembly
100
into the impeller assembly
200
, and preferably extends at least partially into the impeller assembly
200
when the turbine tool
10
is assembled, but allows rotation therebetween.
The throttle cap
140
includes a generally annular section
142
joining an embossment
150
with a peripheral wall
146
, thereby forming a generally C-shaped cross-section on its underside. The open space of this C-shaped cross-section may be referred to as the “muffle space”
148
. A plurality of exhaust holes (or “exhaust ports”)
144
extend through the annular section
142
, thereby connecting the exterior of the throttle cap
140
to the muffle space
148
. The embossment
150
includes an outer recess
152
on its outer perimeter that extends in an arc of approximately 90°. Located generally opposite this outer recess
152
, and on the interior surface of the embossment
150
, is a transfer recess
154
that extends in an arc of approximately 270°.
Both the throttle base
110
and throttle cap
140
of the throttle assembly
100
are preferably made from a strong lightweight material, such as aluminum. However, it may be advantageous for the outlet
120
feeding the impeller assembly
200
to be formed at least in part by an inert made from a suitable low-friction plastic material, such as Teflon or nylon.
The throttle cap
140
is joined to the throttle base
110
by sliding the appropriate portion of the post
130
through the center of the hollow embossment
150
, aligning the parts such that the pin
116
fits within the outer recess
152
of the embossment
150
, and thereafter screwing the hose coupling
14
onto the post
130
. Suitable O-rings (not shown) may be disposed at the base of the post
130
to mate with the embossment
150
of the throttle cap
140
, and at the interface between the peripheral wall
146
of the throttle cap
140
and the throttle base
110
, both with corresponding seating recesses as desired. There may also be a suitable O-ring (not shown) disposed at the interface of the post
130
and the throttle cap
140
, proximate the hose coupling
14
. In addition, there may be a suitable washer, such as a plastic washer
15
, disposed between the hose coupling
14
and the throttle cap
140
(see FIG.
1
).
The joining of the throttle cap
140
to the throttle base
110
forms an inlet airflow path
160
and an exhaust airflow path
170
within the throttle assembly
100
, with these airflow paths
160
,
170
jointly forming portions of the overall airflow path
18
of the turbine tool
10
. The inlet airflow path
160
flows through the passage
136
of the post
130
and out the passage outlet
137
, into the transfer recess
154
in the embossment
150
of the throttle cap
140
, across the transfer recess
154
, and into the transfer passage
138
, and then out the outlet
120
to the impeller assembly
200
. The exhaust airflow path
170
of the throttle assembly
100
flows through the holes
118
in the throttle base
110
, into the muffle space
148
formed on the underside of the throttle cap
140
, and then out the exhaust holes
144
of the throttle cap
140
.
While the throttle cap
140
is rotationally coupled to the throttle base
110
, the degree of relative rotation therebetween limited by the interaction of the pin
116
and the outer recess
152
on the embossment
150
. It is intended that interior surface of the embossment
150
block the entrance to the transfer passage
138
when the throttle cap
140
is rotated with respect to the throttle base
110
such that the pin
116
is located towards one end of the outer recess
152
. In this “off” throttle setting, the flow path between the passage outlet
137
and the transfer passage
138
is blocked, cutting off pressurized airflow to the impeller assembly
200
. When the operator rotates the throttle cap
140
relative to the throttle base
110
such that the pin
116
is moved substantially towards the opposite end of the outer recess
152
, at least a portion of the entry to the transfer passage
138
in the throttle base
110
is thereby aligned with the transfer recess
154
in the embossment
150
. In this configuration, the passage outlet
137
is connected to the transfer passage
138
via the transfer recess
154
on the interior surface of the embossment
150
, allowing pressurized air to flow from the hose
12
to the throttle assembly outlet
120
, and therefore to the impeller assembly
200
. Thus, the supply of pressurized air from the hose
12
to the impeller assembly
200
may be throttled via the relative rotation of the throttle cap
140
with respect to the throttle base
110
.
Referring to
FIGS. 4-7
, the impeller assembly
200
includes a rotating impeller body
210
, a spindle (or “shaft”)
260
mated to the impeller body
210
, a sleeve assembly
270
, and a front bearing
280
. The impeller body
210
includes a manifold
220
and a cap
250
. The manifold
220
includes a central chamber
222
that connects to both primary nozzles
230
and to secondary nozzles
240
. Note that some embodiments of the present invention may have only one primary port
230
and no secondary ports
240
; although a plurality of each in equal numbers is believed advantageous. The primary nozzles
230
include primary ports
232
, primary passages
234
, and primary jets
236
. Likewise, the secondary nozzles
240
include secondary ports
242
, secondary passages
244
, and secondary jets
236
. The primary nozzles
230
and secondary nozzles
240
may be constant width or may vary in shape so as to be subsonic or supersonic, as desired. As can be seen in
FIGS. 6-7
, the primary nozzles
230
and secondary nozzles
240
need not be of the same size/shape; indeed, it is believed advantageous if the primary nozzles
230
are larger in size than the secondary nozzles
240
. In addition, the primary jets
236
and the secondary jets
246
may generally face each other at the exterior of the manifold
220
, or they may be spaced apart as desired. The primary nozzles
230
are oriented to urge the impeller body
210
to rotate in a first direction when pressurized air flows therethrough, while the secondary nozzles
240
are oriented to urge the impeller body
210
to rotate in a second direction, opposite the first direction, when pressurized air flows therethrough.
The central chamber
222
may include a central circular recess area corresponding to the post
252
of the cap
250
, and be generally defined by a peripheral wall
224
. The ports
232
,
242
associated with the nozzles
230
,
240
are located at select locations along the peripheral wall
224
. As described above, the group of primary ports
232
correspond to the input ends of the primary nozzles
230
and the group of secondary ports
242
correspond to the input ends of the secondary nozzles
240
. The central chamber
222
may advantageously have a generally rectangular outline with rounded corners. The primary ports
232
may advantageously be located in the corners, with the secondary ports
242
being located mid-way along each side. See FIG.
7
. Further, it may be advantageous to provide additional shallow recesses
228
at each corner, with these recesses
228
extending below the nominal “floor” of the chamber
222
. The “floor” between the recesses
228
may be thought of as a shelf
226
that runs along the interior of the peripheral wall
224
.
The annular cap
250
has a generally smooth underside, with a hollow post
252
extending therefrom. The hollow post
252
is internally threaded and includes a inlet jet
254
oriented radially outward. The impeller body
210
is assembled and mated to the spindle
260
by securely threading the hollow post
252
of the cap
250
onto the threaded end
262
of the spindle
260
, capturing the manifold
220
against the proximal side of the inner race of rear bearing
34
. Suitable torque may be applied to the cap
250
through the use of a faceted embossment
256
on the upper side of the cap
250
, if desired. With the cap
250
screwed in place, the impeller body
210
is rotationally coupled to the spindle
260
, such that rotation of the impeller body
210
causes rotation of the spindle
260
. Air flow from the throttle assembly outlet
120
enters chamber
222
via the hollow post
252
and inlet jet
254
.
The spindle
260
coupled to the impeller body
210
is supported for rotation by a front bearing
280
and the rear bearing
34
, with the outer race of the rear bearing
34
secured to the main body
30
and the inner race of the front bearing
280
secured to the spindle
260
via any known technique. The bearings
34
,
280
should be subjected to an axial preload, such as a preload of approximately four pounds, and may be conventional or thrust bearings as desired. This axial preload may be accomplished in some embodiments of the present invention via simple adjustment of the sleeve assembly
270
. The sleeve assembly
270
is disposed generally about the spindle
260
and may include a threaded portion
272
and a spacer portion
276
disposed between the threaded portion
272
and the front bearing
280
. As shown in
FIG. 4
, the spindle
260
extends forwardly out the opening
32
in the main body
30
of the housing
20
and through the threaded portion
272
. The opening
32
is interiorly threaded to mate with the threaded portion
272
. The threaded portion
272
includes external threads and optional flats for aid in screwing the threaded portion
272
into and out of the opening
32
in the main body
30
. When the threaded portion
272
is screwed out of the main body
30
, it will eventually push against the spacer portion
276
, forcing the spacer portion
276
to abut against the front bearing
280
. This action has the effect of axially displacing the impeller assembly
200
forward with respect to the main body
30
. This movement has the effect of bringing the forward portion of the impeller body
210
into contact with the back side of the rear bearing
34
, urging the rear bearing
34
to move forward relative to the main body
30
. Forward movement of the rear bearing
34
compresses the cushion
38
, the elastic properties thereof providing the axial preload to the rear bearing
34
. In addition, this axial preload is also applied to the front bearing
280
due to the now-fixed relationship between the impeller body
210
and the front bearing
280
, via the spindle
260
. When the desired amount of axial preload is reached, perhaps as measured by the torque necessary to unscrew the threaded portion
272
, a suitable lock nut
274
may be put in place against the front “nose” of the main body
30
. In this fashion, the effective length of the sleeve assembly
270
may be adjusted to apply the desired preload in a very simple manner.
It should be noted that it is not necessary, or even desirable, for the sleeve assembly
270
to touch the spindle
260
, except through the outer race of front bearing
280
, so as to allow for free rotation of the spindle
260
without wearing against the sleeve assembly
270
. Further, the presence of cushion
36
helps discourage small relative movements of the outer race of the rear bearing
34
and/or a relatively non-wearing surface if such movements do occur.
When the throttle is open, the pressurized air from the inlet airflow path
160
of the throttle assembly
100
is supplied to the impeller assembly
200
. The drive air flows from the outlet
120
of the throttle assembly
100
into the chamber
222
of the impeller body
210
via the inlet jet
254
. The pressurized air within the chamber
222
is restrained between the cap
250
and the manifold
220
, and is thereby directed from the chamber
222
to the nozzles
230
,
240
. Assuming for the moment that the pressurized air is leaving the impeller body
210
only through the primary nozzles
240
, the flow of air through the primary nozzles
240
causes the impeller body
210
to rotate, thereby rotating the spindle
260
in a “drive” direction. As the impeller body
210
sits mostly within the main body
30
of the housing
20
(see FIG.
4
), the pressurized air exiting the impeller assembly
200
flows between the impeller assembly
200
and the main body
30
of the housing
20
. This “exhaust” air is routed out of the main body
30
via the holes
118
in the throttle base
112
, and from there to the exhaust holes
144
via the muffle space
148
. As can be seen, the impeller assembly
200
and the housing
20
cooperate to form an fluid flow path
18
within the turbine tool
10
, with this fluid flow path
18
including the inlet airflow path
160
through the throttle assembly
100
, the air flow path through the impeller body
210
(e.g., the central chamber
222
, the primary nozzles
230
(and perhaps secondary nozzles
240
)), flow through the cavity within the main body
30
surrounding the impeller body
210
, and the exhaust airflow path
170
within the throttle assembly
100
.
In order to control the rotational speed, the impeller assembly
200
of the present invention advantageously includes an elastically deformable speed control member
300
, sometimes referred to herein as the governor. This governor
300
advantageously has a uniform cross-section, and may take the form of a common rubber-like O-ring. The governor
300
is disposed within the chamber
222
of the impeller body
210
and should be sized such that it preferably rests against the peripheral wall
224
, on the shelf
226
within the chamber
222
, except at the primary ports
232
leading to the primary jets
236
(e.g., the corners, see FIG.
6
). The uniform cross-section of the governor
300
, in an undeformed state, may advantageously be equal to or slightly larger than the height between the self
226
and the underside of the cap
250
, so that flow “over” the governor
300
is prevented.
At low rpms the pressurized air entering into the chamber
222
flows through the chamber
222
, around the governor member
300
, such as through the recesses
228
proximate the primary ports
232
, through the relatively substantial gap between the governor
300
and the primary ports
232
, and then to the primary jets
236
via the primary ports
232
and primary passages
234
. With the governor
300
against the peripheral wall
224
of the chamber
222
, particularly in the neighborhood of the secondary ports
242
, the secondary ports
242
are directly blocked by the governor
300
; as such, there should not be pressurized air being expelled out the secondary nozzles
240
. As the rotational speed increases, the governor
300
is centrifugally deformed. Because the governor
300
is already disposed against the peripheral wall
224
of the chamber
222
for most of its length, the deformation is limited to distention of the governor
300
towards the primary ports
232
, thereby lessening the physical gap between the governor
300
and the primary ports
232
and gradually restricting the flow of pressurized air into the primary nozzles
230
. At some point, the centrifugal force acting on the governor
300
will be balanced by the elastic properties of the governor
300
, and the rotational speed of the impeller assembly
200
will stabilize. Thereafter, when an additional load is applied to the tool
10
, for instance during grinding, the rotational speed of the impeller assembly
200
will drop, thereby lessening the centrifugal force on the governor
300
. With the drop in centrifugal force, the distention of the governor
300
will lessen, thereby opening up the gap at the primary ports
232
and increasing the airflow through the primary nozzles
230
, increasing rotational speed until the forces balance again. Thus, the governor
300
helps control the rotational speed of the impeller assembly
200
, and practically applies an upper limit thereto.
The secondary nozzles
242
in the impeller body
210
of some embodiments of the present invention provide an independent overspeed safety backup that limits the maximum rotational speed of the impeller assembly
200
separately from the action of governor
300
described above. If the unit is assembled without the governor
300
, or if the governor
300
disintegrates for unknown reasons, then the chamber
222
will operatively communicate with the secondary nozzles
240
via the secondary ports
242
, as the secondary ports
242
are not blocked by the governor
300
. In such a situation, the flow of pressurized air out of chamber
222
would be split between the primary nozzles
230
and the secondary nozzles
240
. Because the primary nozzles
230
and the secondary nozzles
240
are oriented so as to urge the impeller body
210
to rotate in opposite directions, the airflow through the respective nozzles
230
,
240
will counter-act each other, at least to some extent. With the resultant forces in opposition, the maximum rpm of the impeller assembly
200
will be limited, with the maximum rpm of the impeller assembly
200
being less with the secondary ports
242
open than with the secondary ports
242
closed. In this sense, the secondary nozzles
240
may be considered as “retro” nozzles, as they act to retard the runaway rotation of the impeller assembly
200
that might otherwise occur. Accordingly, the presence of the secondary nozzles
240
, normally inactive when the governor
300
is present but active if the governor
300
is missing, provides additional overspeed protection, separate from that provided by the governor
300
.
The handle portion
40
of the housing
20
is typically rather elongate, with a plastic exterior contoured for easy handling by an operator. The handle portion
40
may mate to the main body
30
via the sleeve assembly
270
, such as by screwing onto the distal threads of the threaded portion
272
. The handle portion
40
may also include a collet
42
or guard on its distal end, as is known in the art. One function of the handle portion
40
is to support the front bearing
280
of the impeller assembly
200
; thus, the handle portion
40
cooperates with the main body
30
to support the impeller assembly
200
for rotation.
Some embodiments of the present invention may include a muffling material
150
, disposed within the muffle space
148
, just upstream from the exhaust holes
144
, to aid in quieting the exhaust from the tool
10
. This muffling material
150
may take the form of a felt washer pressed against the underside of the throttle cap
140
, or may take other forms.
The discussion above has assumed that the hose
12
carried the pressurized motive gas into the turbine tool
10
, but that the exhaust gas was exhausted directly to the ambient environment by the throttle assembly
100
. However, alternate embodiments of the present invention may use what is commonly referred to as an “overhose” arrangement, where the hose
12
also carries away the exhaust gas. For instance, see the embodiment of FIG.
8
. In such an arrangement, the cap
140
a
of the throttle assembly
100
a
will still have exhaust holes
144
, but the exhaust holes
144
will be moved radially inward with respect to the throttle cap
140
of
FIGS. 2-3
. Indeed, the exhaust holes
144
should be very closely spaced with respect to the edge of the embossment
150
. A dual layer hose
12
a
is mated to an overhose adapter
14
a
in a conventional fashion. The adapter
14
a
includes a central hole for the inflowing air, and a plurality of apertures
16
for exhaust air. The apertures
16
are radially spaced similarly to the exhaust holes
144
of the cap
140
a
, so that air exiting the throttle assembly
100
a
will flow into the apertures
16
, through the adapter
14
a
, and then into the outer layer of hose
12
a
, and eventually exhausted from the hose
12
a
appropriately. A suitable seal
15
a
, with an inner diameter greater than the ring of apertures
16
but less than the outer diameter of the adapter
14
a
should be employed to prevent the escape of exhaust from between the cap
140
a
and the adapter
14
a.
A turbine tool
10
according to the present invention and suitable for operation at approximately 65,000 rpm based on a supply pressure of ninety psig may employ an aluminum impeller body
210
with a roughly square chamber
222
having peripheral walls
224
spaced approximately 0.604 inches apart; with round recesses
228
having a diameter of approximately 0.188 inches and a depth of approximately 0.125 inches (from the top of the peripheral walls
224
); a shelf depth of approximately 0.050 inches; a buna N governor
300
of 90 durometer (Shore A) with approximately 0.551 inches inner diameter in an undeformed state and a uniform cross-section of approximately 0.070 inches in an undeformed state; and an outer diameter of the manifold
220
of approximately 0.125 inches. Such a turbine tool
10
may have a maximum rpm of approximately 35,000 when the governor
300
is not present in the chamber. The distal end of the spindle
260
of such a turbine tool
10
may be adapted to mate with any appropriate drill bits, rotary files, or the like, in any fashion known in the art.
While the discussion above has been in terms of using pressurized air as a motive fluid, it should be understood that the present invention also encompasses using any gas, not just air. For example, the motive fluid may be nitrogen or other inert gas if desired.
The present invention may, of course, be carried out in other specific ways than those herein set forth without departing from the essential characteristics of the invention. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, and all changes coming within the meaning and equivalency range of the appended claims are intended to be embraced therein.
Claims
- 1. A turbine tool, comprising:a rotatable impeller comprising: a central chamber; at least one primary nozzle oriented to urge said impeller to rotate in a first direction when fluid is expelled therethrough; and at least one secondary nozzle oriented to urge said impeller to rotate in a second direction, opposite said first direction, when fluid is expelled therethrough; a speed control member resiliently deformable when disposed in said chamber to control the amount of fluid expelled via said at least one primary nozzle in response to changes in rotational speed of said impeller; wherein drive fluid supply to said at least one secondary nozzle is generally blocked when said speed control member is present in said chamber, but generally open when said speed control member is not present in said chamber.
- 2. The tool of claim 1 wherein said chamber is generally peripherally defined by a chamber wall, said at least one primary nozzle, and said at least one secondary nozzle, said speed control member disposed to generally block said at least one secondary nozzle.
- 3. The tool of claim 1 wherein said impeller comprises at least two of said primary nozzles and at least two of said secondary nozzles.
- 4. The tool of claim 1 wherein said impeller comprises an equal number of primary nozzles and secondary nozzles.
- 5. The tool of claim 1 wherein, given a fixed available fluid supply rate, a maximum rotation speed of said impeller is a first value with said speed control member is disposed in said chamber and a second value with said speed control member not disposed in said chamber, said first value being more than said second value.
- 6. The tool of claim 1 wherein drive fluid supply to said at least one secondary nozzle is directly blocked by said speed control member when said speed control member is present in said chamber.
- 7. The tool of claim 1 wherein:said impeller comprises at least two of said primary nozzles and at least two of said secondary nozzles; said chamber is generally peripherally defined by a chamber wall, said at least one primary nozzle, and said at least one secondary nozzle; said speed control member disposed to directly block said at least one secondary nozzle; and wherein given a fixed available fluid supply rate, a maximum rotation speed of said impeller is a first value with said speed control member not in said chamber and a second value with said speed control member disposed in said chamber, said first value being less than said second value.
- 8. The tool of claim 1 wherein said at least one primary nozzle and said at least one secondary nozzle directly connect to said chamber via corresponding ports thereof.
- 9. A method of controlling the rotational speed of a turbine tool, comprising:providing an impeller supported for rotation about an axis and comprising: a central chamber; at least one primary nozzle oriented to urge said impeller in a first direction when fluid is expelled therethrough; and at least one secondary nozzle oriented to urge said impeller in a second direction, opposite said first direction, when fluid is expelled therethrough; routing drive fluid through said at least one primary nozzle and blocking flow through said at least one secondary nozzle when a speed control member is disposed in said chamber, said speed control member resiliently deformable to control the amount of fluid expelled via said at least one primary nozzle in response to changes in rotational speed of said impeller when disposed in said chamber; routing drive fluid through both said at least one primary nozzle and said at least one secondary nozzle when said speed control member is not present in said chamber; wherein, given a fixed available drive fluid supply rate, a maximum rotation speed of said impeller is a first value with said speed control member disposed in said chamber and a second value with said speed control member not disposed in said chamber, said first value being more than said second value.
- 10. The method of claim 9 further comprising directly blocking flow through said at least one secondary nozzle with said speed control member when said speed control member is present in said chamber.
- 11. A turbine tool, comprising:an impeller having a central chamber and supported for rotation, said chamber having an inlet disposed radially inward; said impeller further having at least two primary outlet nozzles disposed radially outward of said inlet and bordering said chamber, said primary nozzles oriented to urge said impeller to rotate in a first direction when fluid is expelled therethrough; a speed control member having a substantially uniform cross-section and disposed generally between said inlet and said primary nozzles, said speed control member resiliently deformable in response to changes in rotational speed of said impeller to control fluid flow through said primary nozzles.
- 12. The tool of claim 11 wherein said speed control member comprises a generally ring shaped member in an undeformed state.
- 13. The tool of claim 12 wherein said generally ring shaped member is an O-ring.
- 14. The tool of claim 11 wherein said impeller further comprises at least one secondary nozzle oriented to urge said impeller in a second direction, opposite said first direction, when fluid is expelled therethrough and bordering said chamber; wherein airflow communication between said inlet and said at least one secondary nozzle is generally blocked by said speed control member.
- 15. The tool of claim 14 wherein said impeller comprises at least two of said secondary nozzles.
- 16. A turbine tool, comprising:a housing adapted for hand operation; a fluid supply hose coupled to said housing; a fluid driven impeller disposed within said housing and supported for rotation; said housing having a first portion and a second portion rotatably coupled to said first portion, rotation of said second portion relative to said first portion throttling the supply of motive fluid to said impeller; said second portion comprising one or more exhaust ports, said housing and said impeller cooperating to form a fluid flow path having said one or more exhaust ports downstream of said impeller; wherein motive fluid entering said housing and causing rotation of said impeller is exhausted from said housing via said exhaust ports.
- 17. The tool of claim 16 further comprising a muffling material, said muffling material disposed along said fluid flow path, downstream of said impeller and upstream of said exhaust ports.
- 18. The tool of claim 17 wherein said muffling material comprises a felt disc.
- 19. The tool of claim 16 further comprising a hose coupled to said second housing portion, said hose comprising a first layer supplying said motive fluid to said housing and a second layer carrying exhaust fluid away from said exhaust ports.
- 20. The tool of claim 16 wherein said motive fluid is exhausted directly to the ambient environment via said exhaust ports.
- 21. A turbine tool, comprising:a housing and a sleeve coupled to said housing; a fluid driven impeller shaft disposed in said sleeve and said housing; said shaft supported for rotation by at least a first bearing and a second bearing, said first bearing disposed internal to said housing, said a second bearing attached to said shaft in spaced relation to said first bearing and abutting said sleeve; a first resiliently compressible material disposed between said first bearing and said second bearing, and axially between said first bearing and said housing; wherein an axial preload on said first and second bearings may be adjusted by adjusting said sleeve relative to said housing, thereby adjusting a compression of said first resiliently compressible material.
- 22. The tool of claim 21 further comprising a second resiliently compressible material disposed radially between said first bearing and said housing.
- 23. The tool of claim 21 wherein said sleeve comprises an externally threaded portion and a spacer portion, said threaded portion mated to said housing, said spacer portion disposed between said externally threaded portion and said second bearing and abutting said second bearing.
- 24. The tool of claim 23 wherein said axial preload on said first and second bearings may be adjusted up or down by adjusting said sleeve outward or inward with respect to said housing, respectively, thereby adjusting said a compression of said first resiliently compressible material.
- 25. The tool of claim 21 wherein said first resiliently compressible material comprises an elastomeric ring.
- 26. A turbine tool, comprising:a housing and a sleeve coupled to said housing; a rotatable impeller having: a central chamber with a fluid inlet; at least one primary nozzle oriented to urge said impeller to rotate in a first direction when fluid is expelled therethrough; at least one secondary nozzle oriented to urge said impeller to rotate in a second direction, opposite said first direction, when fluid is expelled therethrough; and a shaft disposed in said sleeve and said housing; a speed control member resiliently deformable when disposed in said chamber to control the amount of fluid expelled via said at least one primary nozzle in response to changes in rotational speed of said impeller; wherein drive fluid supply to said at least one secondary nozzle is generally blocked when said speed control member is present in said chamber, but generally open when said speed control member is not present in said chamber; said shaft supported for rotation by at least a first bearing and a second bearing, said first bearing disposed internal to said housing, said second bearing attached to said shaft in spaced relation to said first bearing and abutting said sleeve; a first resiliently compressible material disposed between said first bearing and said second bearing, and axially between said first bearing and said housing; wherein an axial preload on said first and second bearings may be adjusted by adjusting an amount of extension of said sleeve relative to said housing, thereby adjusting a compression of said first resiliently compressible material.
- 27. The tool of claim 26 further comprising:a fluid supply hose coupled to said housing; wherein said housing has a first portion and a second portion rotatably coupled to said first portion, rotation of said second portion relative to said first portion throttling the supply of motive fluid to said impeller; said second portion comprising one or more exhaust ports, said housing and said impeller cooperating to form a fluid flow path having said one or more exhaust ports downstream of said impeller; wherein motive fluid entering said housing and causing rotation of said impeller is exhausted from said housing via said exhaust ports.
- 28. The tool of claim 27 further comprising a muffling material, said muffling material disposed along said fluid flow path, downstream of said impeller and upstream of said exhaust ports.
- 29. The tool of claim 26 wherein said speed control member comprises an elastomeric ring.
US Referenced Citations (17)